JCB 3CX, 4CX Precision Control Operator Manual 9801-9220

Description

• Model List:
  • 3CX, 4CX Precision Control

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………1
• 3. The Operator Manual …………………………………………………………………….1
• 4. Safety Warnings ……………………………………………………………………………1
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..3
• 7. Machine Model and Serial Number ………………………………………………….3
• 8. Using this Manual ………………………………………………………………………….3
• 9. Units of Measurement ……………………………………………………………………3
• 10. Left Side, Right Side ………………………………………………………………………3
• 11. Using the Machine …………………………………………………………………………3
• 12. Cab-Canopy …………………………………………………………………………………4
• 13. Cross References ………………………………………………………………………….4
• 14. Machine Description …………………………………………………………………………..5
• 15. The JCB Backhoe Loader ………………………………………………………………5
• 16. Component List …………………………………………………………………………….5
• 17. Safety Check List ……………………………………………………………………………….6
• 18. Safety – Yours and Others ………………………………………………………………6
• 19. General Safety ……………………………………………………………………………..6
• 20. Operating Safety …………………………………………………………………………..8
• 21. Maintenance Safety …………………………………………………………………….. 11
• 22. Safety Decals ………………………………………………………………………………….16
• 23. Introduction …………………………………………………………………………………16
• 24. Safety Decal Recognition ……………………………………………………………..17
• 25. Identifying Your Machine …………………………………………………………………..18
• 26. Machine Identification Plate ………………………………………………………….18
• 27. Typical Vehicle Identification Number (VIN) …………………………………….18
• 28. Typical Product Identification Number (PIN) ……………………………………19
• 29. Component Identification Plates …………………………………………………….19
• 30. Transmission Identification Numbers ……………………………………………..20
• 31. Rops-Fops Certification Plate ………………………………………………………..21
• 32. Machine Security ……………………………………………………………………………..22
• 33. Introduction …………………………………………………………………………………22
• 34. JCB Plantguard …………………………………………………………………………..22
• 35. Construction Equipment Security And Registration Scheme (CESAR) .22
• 36. Operation
• 37. Introduction ……………………………………………………………………………………..23
• 38. Before Entering the Cab ……………………………………………………………………24
• 39. Entering and Leaving the Cab ……………………………………………………………25
• 40. Doors and Windows …………………………………………………………………………26
• 41. Opening and Closing the Doors …………………………………………………….26
• 42. Opening and Closing the Side Windows …………………………………………26
• 43. Opening and Closing the Rear Window ………………………………………….27
• 44. Seat Controls …………………………………………………………………………………..28
• 45. Introduction …………………………………………………………………………………28
• 46. Standard Seat ……………………………………………………………………………..28
• 47. Electrical Options ………………………………………………………………………..30
• 48. Seat Belt …………………………………………………………………………………………31
• 49. Inertia Reel Seat Belt …………………………………………………………………..31
• 50. Cab Layout ……………………………………………………………………………………..32
• 51. Drive Controls, Switches and Instruments ……………………………………………33
• 52. Drive Controls ……………………………………………………………………………..33
• 53. Switches …………………………………………………………………………………….37
• 54. Instruments …………………………………………………………………………………44
• 55. TorqueLock …………………………………………………………………………………47
• 56. Extreme Cold Climate Heater Switch (Optional) ………………………………48
• 57. Air Conditioning and Heater Controls ……………………………………………..54
• 58. Operating Levers ……………………………………………………………………………..55
• 59. Loader Controls …………………………………………………………………………..55
• 60. Hydraulic Speed Control ……………………………………………………………….55
• 61. Loader Shovel …………………………………………………………………………….56
• 62. Stabiliser Controls ……………………………………………………………………….59
• 63. Backhoe Controls ………………………………………………………………………..61
• 64. Safety Equipment …………………………………………………………………………….68
• 65. Boom and Slew Locks ………………………………………………………………….68
• 66. Control Lever Locks (If Fitted) ……………………………………………………….70
• 67. Stabiliser Travel Locks ………………………………………………………………….71
• 68. Warning Beacon ………………………………………………………………………….72
• 69. Before Starting The Engine ……………………………………………………………….73
• 70. Starting The Engine ………………………………………………………………………….75
• 71. Preparing The Machine For Travel ……………………………………………………..77
• 72. Backhoe Attachments ………………………………………………………………….77
• 73. Tucked In Travel Position ……………………………………………………………..77
• 74. Central Protruding Travel Position ………………………………………………….78
• 75. Road Travel Position ……………………………………………………………………78
• 76. Site Travelling Position …………………………………………………………………80
• 77. Testing The Park Brake …………………………………………………………………….82
• 78. Getting The Machine Moving ……………………………………………………………..83
• 79. Operating Practices ……………………………………………………………………..83
• 80. Stopping and Parking the Machine ……………………………………………………..86
• 81. Working With The Machine ……………………………………………………………….88
• 82. Using The Attachments And Site Safety …………………………………………88
• 83. Working With The Loader ……………………………………………………………..90
• 84. Working With The Backhoe …………………………………………………………..92
• 85. Operating In Low And High Temperatures …………………………………………103
• 86. Low Temperatures ……………………………………………………………………..103
• 87. High Temperatures …………………………………………………………………….103
• 88. Moving A Disabled Machine …………………………………………………………….104
• 89. Transporting The Machine ……………………………………………………………….105
• 90. Storage …………………………………………………………………………………………107
• 91. Storing the Machine ……………………………………………………………………107
• 92. Routine Maintenance
• 93. Service Requirements …………………………………………………………………….109
• 94. Introduction ……………………………………………………………………………….109
• 95. Owner-Operator Support …………………………………………………………….109
• 96. Service-Maintenance Agreements ……………………………………………….109
• 97. Initial Service and Inspection (100 Hours) ……………………………………..109
• 98. Lifting Regulations – Inspections and Tests …………………………………… 110
• 99. Obtaining Replacement Parts ……………………………………………………… 110
• 100. Health and Safety ………………………………………………………………………….. 111
• 101. Lubricants ………………………………………………………………………………… 111
• 102. Battery …………………………………………………………………………………….. 113
• 103. First Aid – Electrolyte …………………………………………………………………. 113
• 104. Service Schedules …………………………………………………………………………. 115
• 105. Introduction ………………………………………………………………………………. 115
• 106. How to Use the Service Schedules ……………………………………………… 115
• 107. Pre-start Cold Checks, Service Points and Fluid Levels …………………. 116
• 108. Functional Test and Final Inspection ……………………………………………. 119
• 109. Fluids, Lubricants and Capacities ……………………………………………………..121
• 110. Coolant Mixtures ……………………………………………………………………….122
• 111. Cleaning the Machine ……………………………………………………………………..124
• 112. Introduction ……………………………………………………………………………….124
• 113. Preparing the Machine for Cleaning ……………………………………………..124
• 114. Cleaning the Machine …………………………………………………………………125
• 115. Checking for Damage ……………………………………………………………………..128
• 116. Seat Belt ……………………………………………………………………………………….129
• 117. Checking the Seat Belt Condition and Security ………………………………129
• 118. ROPS-FOPS Structure ……………………………………………………………………130
• 119. Checking The ROPS-FOPS Structure …………………………………………..130
• 120. Loader Arm Safety Strut ………………………………………………………………….131
• 121. Installing …………………………………………………………………………………..131
• 122. Removing …………………………………………………………………………………132
• 123. Greasing ……………………………………………………………………………………….133
• 124. Loader Arms ……………………………………………………………………………..133
• 125. Backhoe and Quickhitch ……………………………………………………………..134
• 126. Front Axle (2 Wheel Drive Machines) ……………………………………………135
• 127. Front Axle (4 Wheel Drive Machines) ……………………………………………135
• 128. Front Axle (All Wheel Drive Machines) ………………………………………….136
• 129. Rear Axle (All Wheel Drive Machines) ………………………………………….136
• 130. Extending Dipper ……………………………………………………………………….137
• 131. Driveshafts ……………………………………………………………………………….137
• 132. 6 – In – 1 Clamshovel ………………………………………………………………….138
• 133. Stabilisers (Centremount Machines) …………………………………………….138
• 134. Loader Quickhitch ……………………………………………………………………..138
• 135. Power Sideshift …………………………………………………………………………138
• 136. Kingpost …………………………………………………………………………………..139
• 137. Knuckle (if fitted) ………………………………………………………………………..139
• 138. Backhoe Quickhitch (Hydraulic) …………………………………………………..140
• 139. Access Panels ……………………………………………………………………………….141
• 140. Engine Cover …………………………………………………………………………….141
• 141. Front Grille ………………………………………………………………………………..142
• 142. Brakes ………………………………………………………………………………………….143
• 143. Park Brake Adjustment ……………………………………………………………….143
• 144. Checking the Foot Brake Fluid Level ……………………………………………143
• 145. Electrical System ……………………………………………………………………………144
• 146. Battery ……………………………………………………………………………………..144
• 147. Jump Starting The Engine …………………………………………………………..145
• 148. Fuses ……………………………………………………………………………………….147
• 149. Link Box Fuses ………………………………………………………………………….149
• 150. Relays ……………………………………………………………………………………..150
• 151. Engine ………………………………………………………………………………………….152
• 152. Checking the Oil Level ……………………………………………………………….152
• 153. Changing the Oil and Filter ………………………………………………………….152
• 154. Changing the Air Filter Elements ………………………………………………….155
• 155. Checking the Coolant …………………………………………………………………156
• 156. Changing the Coolant …………………………………………………………………157
• 157. Cleaning the Cab Heater Filter …………………………………………………….158
• 158. Front End Accessory Drive Belt …………………………………………………..159
• 159. Fuel System …………………………………………………………………………………..161
• 160. Types of Fuel …………………………………………………………………………….161
• 161. Filling the Tank ………………………………………………………………………….162
• 162. Draining the Water Separator and Engine Fuel Filter ………………………163
• 163. Changing the Water Separator Filter …………………………………………….163
• 164. Cleaning Water Sedimenter Pump ……………………………………………….164
• 165. Changing the Engine Fuel Filter Element ………………………………………165
• 166. Bleeding the System ………………………………………………………………….166
• 167. Hydraulic System ……………………………………………………………………………167
• 168. Checking the Fluid Level …………………………………………………………….167
• 169. Hydraulic Tank Cap ……………………………………………………………………168
• 170. Changing the Filter Element ………………………………………………………..168
• 171. Changing the Suction Strainer ……………………………………………………..170
• 172. Hydraulic Oil Cooler …………………………………………………………………..171
• 173. Transmission …………………………………………………………………………………172
• 174. Checking the Synchro Shuttle Oil Level ………………………………………..172
• 175. Changing the Synchro Shuttle Oil and Filter ………………………………….172
• 176. Checking the Powershift Transmission Oil Level ……………………………174
• 177. Changing the Powershift Oil and Filter ………………………………………….174
• 178. Tyres and Wheels …………………………………………………………………………..176
• 179. Tyre Inflation ……………………………………………………………………………..176
• 180. Checking the Wheel Nut Torques …………………………………………………176
• 181. Axles …………………………………………………………………………………………….177
• 182. Front and Rear Axle (All Wheel Steer Machines) ……………………………177
• 183. Front and Rear Axle (Two Wheel Steer Machines) …………………………179
• 184. Wear Pads …………………………………………………………………………………….181
• 185. Extradig Dipper Wear Pads …………………………………………………………181
• 186. Stabiliser Legs (Sideshift Machines Only) ……………………………………..183
• 187. Windscreen Washer ……………………………………………………………………….184
• 188. Checking the Level …………………………………………………………………….184
• 189. Optional Attachments
• 190. Introduction ……………………………………………………………………………………185
• 191. Attachments For Your Machine ………………………………………………………..186
• 192. Attachment Operation ……………………………………………………………………..187
• 193. Auxiliary Return Hose Options …………………………………………………….187
• 194. High And Low Flow Attachments ………………………………………………….188
• 195. Operating High Flow Attachments With Extending Dipper ……………….189
• 196. Quick Release Couplings ………………………………………………………………..190
• 197. Connecting and Disconnecting …………………………………………………….190
• 198. Venting Hydraulic Pressure ……………………………………………………………..192
• 199. Loader Quickhitch …………………………………………………………………………..193
• 200. Installing The Quickhitch Carriage ……………………………………………….193
• 201. Removing The Quickhitch Carriage ……………………………………………..194
• 202. Installing Loader Quickhitch Attachments ……………………………………..194
• 203. Removing Loader Quickhitch Attachments ……………………………………196
• 204. Backhoe Quickhitch (Mechanical Type) …………………………………………….198
• 205. Installing The Quickhitch …………………………………………………………….198
• 206. Removing The Quickhitch …………………………………………………………..199
• 207. Installing Backhoe Quickhitch Attachments ……………………………………199
• 208. Removing Backhoe Quickhitch Attachments ………………………………….200
• 209. Backhoe Quickhitch (Hydraulic Type) ………………………………………………..202
• 210. Installing the Quickhitch ……………………………………………………………..202
• 211. Removing the Quickhitch ……………………………………………………………203
• 212. Installing Backhoe Quickhitch Attachments ……………………………………203
• 213. Removing Backhoe Quickhitch Attachments ………………………………….205
• 214. Directly Mounted Backhoe Attachments …………………………………………….207
• 215. Installing Directly Mounted Backhoe Attachments ………………………….207
• 216. Shovel – Forks Option ……………………………………………………………………..209
• 217. Safety and Control ……………………………………………………………………..209
• 218. Preparing the Forks for Use ………………………………………………………..209
• 219. Preparing For Road Travel ………………………………………………………….210
• 220. Preparing For Site Travel ……………………………………………………………210
• 221. Adjust The Fork Spacing …………………………………………………………….210
• 222. Daily Maintenance ……………………………………………………………………..210
• 223. Tool Carrier And Forks Option …………………………………………………………. 211
• 224. Safety and Control …………………………………………………………………….. 211
• 225. Preparing the Forks for Use ……………………………………………………….. 211
• 226. Adjust the Fork Spacing ……………………………………………………………..212
• 227. Preparing for Road Travel …………………………………………………………..212
• 228. Preparing for Site Travel ……………………………………………………………..212
• 229. Preparing for Shovel Operation ……………………………………………………212
• 230. Daily Maintenance ……………………………………………………………………..212
• 231. Hydraulic Tool Circuit (H.T.C) …………………………………………………………..213
• 232. Connecting the Hand Held Tool ……………………………………………………213
• 233. Operating The Tool …………………………………………………………………….214
• 234. Disconnecting the Hand Held Tool ……………………………………………….214
• 235. Side Tip Shovel ……………………………………………………………………………..215
• 236. Safety Decals ……………………………………………………………………………215
• 237. Safety and Control ……………………………………………………………………..216
• 238. Side Tip Operation ……………………………………………………………………..216
• 239. Daily Maintenance ……………………………………………………………………..218
• 240. Specifications
• 241. Lifting (Craning) And Safe Working Loads …………………………………………219
• 242. Lifting Regulations ……………………………………………………………………..219
• 243. Safe Working Loads …………………………………………………………………..219
• 244. Safe Working Loads – Forks ………………………………………………………..220
• 245. Safe Working Loads – Craning …………………………………………………….221
• 246. Backhoe Bucket Weights And Dimensions ………………………………………..223
• 247. General Purpose Buckets (Standard Profile) …………………………………223
• 248. General Purpose Buckets (Deep Profile) ………………………………………223
• 249. Grading Buckets ………………………………………………………………………..223
• 250. Jaw Bucket ……………………………………………………………………………….223
• 251. Tapered Ditching Buckets ……………………………………………………………224
• 252. Excavator Quick Hitch ………………………………………………………………..224
• 253. Static Dimensions …………………………………………………………………………..225
• 254. 3CX Machines …………………………………………………………………………..225
• 255. 3CX Super Machines …………………………………………………………………226
• 256. 4CX Machines …………………………………………………………………………..227
• 257. Hydraulic Hose Burst Pressures ……………………………………………………….228
• 258. Noise Data …………………………………………………………………………………….229
• 259. Vibration Data ………………………………………………………………………………..230
• 260. Introduction ……………………………………………………………………………….230
• 261. 4CX, 3CX Super ………………………………………………………………………..231
• 262. 3CX …………………………………………………………………………………………232
• 263. Tyre Sizes And Pressures ……………………………………………………………….233
• 264. Warranty Information
• 265. Machine Service Record Sheet ………………………………………………………..237
• 266. Registration Information ………………………………………………………………….239