Name: JCB 3CX Backhoe Loader Operator Manual 9821-9850
Price: 20.00 USD
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Description

Model List:
- 3CX Backhoe Loader

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 11
29. Axle ………………………………………………………………………………………………………………………………….. 12
30. Gearbox …………………………………………………………………………………………………………………………….. 13
31. Operator Protective Structure ………………………………………………………………………………………………. 13
32. Hydraulic Pump ………………………………………………………………………………………………………………….. 15
33. Safety Labels
34. General ……………………………………………………………………………………………………………………………… 16
35. Safety Label Identification ……………………………………………………………………………………………………. 17
36. Operator Station
37. Component Locations …………………………………………………………………………………………………………. 21
38. Interior Switches
39. Ignition Switch ……………………………………………………………………………………………………………………. 25
40. Multi-Purpose Switch ………………………………………………………………………………………………………….. 25
41. Cab Interior Light ……………………………………………………………………………………………………………….. 26
42. Console Switches
43. General ……………………………………………………………………………………………………………………………… 27
44. Road Lights ……………………………………………………………………………………………………………………….. 27
45. Hazard Warning Lights ……………………………………………………………………………………………………….. 27
46. Front Work Lights ………………………………………………………………………………………………………………. 27
47. Rear Work Lights ……………………………………………………………………………………………………………….. 28
48. Four Wheel Drive Selector ………………………………………………………………………………………………….. 28
49. Smooth Ride System (SRS) ………………………………………………………………………………………………… 28
50. Beacon ……………………………………………………………………………………………………………………………… 28
51. Kingpost Clamp ………………………………………………………………………………………………………………….. 28
52. Rear Window Wiper ……………………………………………………………………………………………………………. 28
53. Return To Dig Enable …………………………………………………………………………………………………………. 28
54. Hammer …………………………………………………………………………………………………………………………….. 29
55. Operation
56. Introduction
57. General ……………………………………………………………………………………………………………………………… 31
58. Operating Safety
59. General ……………………………………………………………………………………………………………………………… 32
60. Worksite Safety ………………………………………………………………………………………………………………….. 34
61. Risk Assessment ……………………………………………………………………………………………………………….. 35
62. Walk-Around Inspection
63. General ……………………………………………………………………………………………………………………………… 37
64. Entering and Leaving the Operator Station
65. General ……………………………………………………………………………………………………………………………… 38
66. Doors
67. Operator Door ……………………………………………………………………………………………………………………. 40
68. Windows
69. Side Window ……………………………………………………………………………………………………………………… 41
70. Rear Window …………………………………………………………………………………………………………………….. 41
71. Battery Isolator
72. General ……………………………………………………………………………………………………………………………… 43
73. Before Starting the Engine
74. General ……………………………………………………………………………………………………………………………… 44
75. Operator Seat
76. General ……………………………………………………………………………………………………………………………… 46
77. Suspension Seat ………………………………………………………………………………………………………………… 46
78. Seat Belt
79. General ……………………………………………………………………………………………………………………………… 48
80. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 48
81. Mirrors
82. General ……………………………………………………………………………………………………………………………… 50
83. Starting the Engine
84. General ……………………………………………………………………………………………………………………………… 51
85. Immobiliser ………………………………………………………………………………………………………………………… 52
86. Warming Up ………………………………………………………………………………………………………………………. 55
87. Stopping and Parking
88. General ……………………………………………………………………………………………………………………………… 56
89. Preparing for Travel
90. General ……………………………………………………………………………………………………………………………… 58
91. Preparing for Road Travel …………………………………………………………………………………………………… 59
92. Preparing for Worksite Travel ………………………………………………………………………………………………. 60
93. Beacon ……………………………………………………………………………………………………………………………… 61
94. Safety Equipment
95. Boom Lock ………………………………………………………………………………………………………………………… 62
96. Slew Lock …………………………………………………………………………………………………………………………. 64
97. Drive Controls
98. Steering Wheel ………………………………………………………………………………………………………………….. 66
99. Accelerator Pedal ……………………………………………………………………………………………………………….. 66
100. Hand Throttle Control …………………………………………………………………………………………………………. 66
101. Service Brake Pedal …………………………………………………………………………………………………………… 66
102. Park Brake ………………………………………………………………………………………………………………………… 67
103. Transmission Drive Lever ……………………………………………………………………………………………………. 67
104. Gear Lever ………………………………………………………………………………………………………………………… 68
105. Transmission Dump Switch …………………………………………………………………………………………………. 69
106. Instruments
107. Instrument Panel ………………………………………………………………………………………………………………… 70
108. Getting the Machine Moving
109. General ……………………………………………………………………………………………………………………………… 74
110. Slopes
111. General ……………………………………………………………………………………………………………………………… 76
112. Driving on Slopes ………………………………………………………………………………………………………………. 76
113. Driving the Machine
114. Limited Slip Differential (LSD) ……………………………………………………………………………………………… 77
115. Operating Levers-Pedals
116. General ……………………………………………………………………………………………………………………………… 78
117. Control Layouts ………………………………………………………………………………………………………………….. 78
118. Loader Controls …………………………………………………………………………………………………………………. 78
119. Excavator Arm Controls ………………………………………………………………………………………………………. 82
120. Stabiliser Controls ………………………………………………………………………………………………………………. 90
121. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 92
122. Lifting and Loading
123. General ……………………………………………………………………………………………………………………………… 93
124. Working with the Loader
125. General ……………………………………………………………………………………………………………………………… 94
126. Filling the Shovel ……………………………………………………………………………………………………………….. 95
127. Loading a Truck …………………………………………………………………………………………………………………. 96
128. Working with the Excavator Arm
129. General ……………………………………………………………………………………………………………………………… 97
130. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 97
131. Digging ……………………………………………………………………………………………………………………………… 98
132. Extending Dipper ……………………………………………………………………………………………………………….. 99
133. Heating, Ventilating and Air-Conditioning (HVAC)
134. Air-Conditioning Controls …………………………………………………………………………………………………… 101
135. Face Level Fan ………………………………………………………………………………………………………………… 102
136. Power Sockets
137. Auxiliary Power Socket ……………………………………………………………………………………………………… 103
138. Radio
139. General ……………………………………………………………………………………………………………………………. 104
140. Fire Extinguisher
141. General ……………………………………………………………………………………………………………………………. 105
142. Moving a Disabled Machine
143. General ……………………………………………………………………………………………………………………………. 106
144. Getting the Machine Unstuck …………………………………………………………………………………………….. 106
145. Jump-Starting the Engine ………………………………………………………………………………………………….. 106
146. Retrieval ………………………………………………………………………………………………………………………….. 107
147. Loader Arm (Emergency Operation) …………………………………………………………………………………… 109
148. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 109
149. Lifting the Machine
150. General ……………………………………………………………………………………………………………………………. 110
151. Transporting the Machine
152. General ……………………………………………………………………………………………………………………………. 114
153. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 114
154. Operating Environment
155. General ……………………………………………………………………………………………………………………………. 116
156. Operating in Low Temperatures …………………………………………………………………………………………. 116
157. Operating in High Temperatures …………………………………………………………………………………………. 116
158. Refuelling
159. General ……………………………………………………………………………………………………………………………. 118
160. Low Fuel Levels ……………………………………………………………………………………………………………….. 118
161. Filling the Tank …………………………………………………………………………………………………………………. 118
162. Attachments
163. Working with Attachments
164. Introduction ………………………………………………………………………………………………………………………. 121
165. Attachments for your Machine ……………………………………………………………………………………………. 121
166. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 122
167. Direct-Mounted Attachments
168. General ……………………………………………………………………………………………………………………………. 126
169. Quickhitch
170. General ……………………………………………………………………………………………………………………………. 128
171. Excavator Arm Quickhitch …………………………………………………………………………………………………. 128
172. Auxiliary Circuits
173. General ……………………………………………………………………………………………………………………………. 133
174. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………… 133
175. Bi-directional Circuits ………………………………………………………………………………………………………… 134
176. Side-Shift Carriage
177. General ……………………………………………………………………………………………………………………………. 138
178. Hose Reel
179. General ……………………………………………………………………………………………………………………………. 139
180. Work Platforms
181. General ……………………………………………………………………………………………………………………………. 141
182. Hammer
183. General ……………………………………………………………………………………………………………………………. 142
184. Preservation and Storage
185. Cleaning
186. General ……………………………………………………………………………………………………………………………. 143
187. Preparation ………………………………………………………………………………………………………………………. 143
188. Checking For Damage
189. General ……………………………………………………………………………………………………………………………. 145
190. Storage
191. General ……………………………………………………………………………………………………………………………. 146
192. Put into Storage ……………………………………………………………………………………………………………….. 146
193. During Storage …………………………………………………………………………………………………………………. 146
194. Take out of Storage ………………………………………………………………………………………………………….. 147
195. Security
196. General ……………………………………………………………………………………………………………………………. 148
197. JCB Plantguard ………………………………………………………………………………………………………………… 148
198. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 148
199. LiveLink …………………………………………………………………………………………………………………………… 148
200. Maintenance
201. Introduction
202. General ……………………………………………………………………………………………………………………………. 149
203. Owner-Operator Support ……………………………………………………………………………………………………. 149
204. Service-Maintenance Agreements ………………………………………………………………………………………. 150
205. Initial Service and Inspection ……………………………………………………………………………………………… 150
206. Obtaining Spare Parts ………………………………………………………………………………………………………. 150
207. Maintenance Safety
208. General ……………………………………………………………………………………………………………………………. 151
209. Fluids and Lubricants ……………………………………………………………………………………………………….. 152
210. Maintenance Schedules
211. General ……………………………………………………………………………………………………………………………. 156
212. How to Use the Maintenance Schedules …………………………………………………………………………….. 156
213. Maintenance Intervals ……………………………………………………………………………………………………….. 156
214. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 157
215. Functional Tests and Final Inspection …………………………………………………………………………………. 159
216. Maintenance Positions
217. General ……………………………………………………………………………………………………………………………. 162
218. Maintenance Position – Loader Arm Lowered ………………………………………………………………………. 162
219. Maintenance Position – Loader Arm Raised …………………………………………………………………………. 162
220. Service Points
221. General ……………………………………………………………………………………………………………………………. 165
222. Access Apertures
223. General ……………………………………………………………………………………………………………………………. 167
224. Engine Compartment Cover ………………………………………………………………………………………………. 167
225. Front Grille ………………………………………………………………………………………………………………………. 170
226. Tools
227. General ……………………………………………………………………………………………………………………………. 171
228. Toolbox ……………………………………………………………………………………………………………………………. 171
229. Lubrication
230. General ……………………………………………………………………………………………………………………………. 172
231. Preparation ………………………………………………………………………………………………………………………. 172
232. Attachments
233. General …………………………………………………………………………………………………………………………… 173
234. Body and Framework
235. General …………………………………………………………………………………………………………………………… 175
236. Kingpost ………………………………………………………………………………………………………………………….. 177
237. Loader Arm
238. General …………………………………………………………………………………………………………………………… 178
239. Excavator Arm
240. Lubricate ………………………………………………………………………………………………………………………….. 179
241. Extending Dipper ……………………………………………………………………………………………………………… 179
242. Stabilisers
243. General …………………………………………………………………………………………………………………………… 181
244. Wear Pads ………………………………………………………………………………………………………………………. 181
245. Operator Station
246. General …………………………………………………………………………………………………………………………… 183
247. Operator Protective Structure …………………………………………………………………………………………….. 183
248. Seat ………………………………………………………………………………………………………………………………… 184
249. Seat Belt …………………………………………………………………………………………………………………………. 184
250. Controls …………………………………………………………………………………………………………………………… 185
251. Heating, Ventilating and Air-Conditioning (HVAC)
252. Air-Conditioning ……………………………………………………………………………………………………………….. 186
253. Engine
254. General …………………………………………………………………………………………………………………………… 188
255. Oil …………………………………………………………………………………………………………………………………… 188
256. Drive Belt ………………………………………………………………………………………………………………………… 191
257. Air Filter
258. General …………………………………………………………………………………………………………………………… 193
259. Fuel System
260. General …………………………………………………………………………………………………………………………… 195
261. Fuel Filter ………………………………………………………………………………………………………………………… 196
262. Engine Fuel Filter ………………………………………………………………………………………………………..