JCB 3DX Super Backhoe Loader Operator Manual 9831-1050

Description

• Model List:
  • 3DX Super Backhoe Loader

• 1. Important Information …………………………………………………………………………1
• 2. The Operator Manual …………………………………………………………………….1
• 3. Safety Warnings ……………………………………………………………………………1
• 4. Introduction
• 5. About This Manual ……………………………………………………………………………..3
• 6. Machine Model and Serial Number ………………………………………………….3
• 7. Using this Manual ………………………………………………………………………….3
• 8. Left Side, Right Side ………………………………………………………………………3
• 9. Cab-Canopy …………………………………………………………………………………3
• 10. Cross References ………………………………………………………………………….3
• 11. Machine Description …………………………………………………………………………..4
• 12. The JCB Backhoe Loader ………………………………………………………………4
• 13. Intended Use ………………………………………………………………………………..4
• 14. Component List …………………………………………………………………………….4
• 15. Safety Check List ……………………………………………………………………………….5
• 16. Safety – Yours and Others ………………………………………………………………5
• 17. General Safety ……………………………………………………………………………..5
• 18. Operating Safety …………………………………………………………………………..7
• 19. Maintenance Safety ……………………………………………………………………..10
• 20. Identifying Your Machine …………………………………………………………………..15
• 21. Machine Identification Plate ………………………………………………………….15
• 22. Machine Identification Plate ………………………………………………………….15
• 23. Component Identification Plates …………………………………………………….17
• 24. Transmission Identification Numbers ……………………………………………..17
• 25. Operation
• 26. Introduction ……………………………………………………………………………………..19
• 27. Before Entering the Cab ……………………………………………………………………20
• 28. Entering and Leaving the Cab ……………………………………………………………21
• 29. Doors and Windows …………………………………………………………………………22
• 30. Opening and Closing the Door ………………………………………………………22
• 31. Opening and Closing the Side Windows …………………………………………22
• 32. Opening and Closing the Rear Window ………………………………………….23
• 33. Seat Controls …………………………………………………………………………………..24
• 34. Introduction …………………………………………………………………………………24
• 35. Seat Control ……………………………………………………………………………….25
• 36. Seat Belt …………………………………………………………………………………………26
• 37. Static Seat Belt ……………………………………………………………………………26
• 38. Cab Layout ……………………………………………………………………………………..27
• 39. Component Key From Serial Number …………………………………………….28
• 40. From Serial Number …………………………………………………………………….29
• 41. Drive Controls, Switches and Instruments ……………………………………………31
• 42. Drive Controls ……………………………………………………………………………..31
• 43. Instruments …………………………………………………………………………………40
• 44. Air-Conditioning ……………………………………………………………………………….43
• 45. General ………………………………………………………………………………………43
• 46. Air-Conditioning Controls ……………………………………………………………..43
• 47. Operating Levers ……………………………………………………………………………..44
• 48. Introduction …………………………………………………………………………………44
• 49. Control Layouts …………………………………………………………………………..44
• 50. Loader Controls …………………………………………………………………………..45
• 51. Excavator Controls ………………………………………………………………………48
• 52. Servo Excavator Controls ……………………………………………………………..51
• 53. Stabiliser Controls (Non-Servo Machines) ………………………………………54
• 54. Stabiliser Controls (Servo Machines) ……………………………………………..56
• 55. Auxiliary Controls ………………………………………………………………………..58
• 56. Travel Speed modes …………………………………………………………………………59
• 57. Economy Mode …………………………………………………………………………..59
• 58. Power Mode ……………………………………………………………………………….59
• 59. Safety Equipment …………………………………………………………………………….60
• 60. Boom and Slew Locks ………………………………………………………………….60
• 61. Beacon (if fitted) ………………………………………………………………………….62
• 62. Before Starting the Engine …………………………………………………………………63
• 63. Starting The Engine ………………………………………………………………………….65
• 64. Starting the Engine in Cold Climate ………………………………………………..66
• 65. Preparing The Machine For Travel ……………………………………………………..67
• 66. Backhoe Attachments ………………………………………………………………….67
• 67. Tucked In Travel Position ……………………………………………………………..67
• 68. Central Protruding Travel Position ………………………………………………….68
• 69. Road Travel Position ……………………………………………………………………68
• 70. Site Travel Position ………………………………………………………………………69
• 71. Getting The Machine Moving ……………………………………………………………..70
• 72. Operating Practices ……………………………………………………………………..70
• 73. Stopping and Parking the Machine ……………………………………………………..72
• 74. Working With The Machine ……………………………………………………………….74
• 75. Working With The Loader ……………………………………………………………..75
• 76. 6 in 1 Bucket ……………………………………………………………………………….77
• 77. Working With The Excavator …………………………………………………………82
• 78. Getting the Machine Unstuck ………………………………………………………..88
• 79. Operating Environment ……………………………………………………………………..89
• 80. Operating in Low Temperatures …………………………………………………….89
• 81. Operating in High Temperatures ……………………………………………………89
• 82. Operating in Dusty or Sandy Areas ………………………………………………..89
• 83. Operating in Coastal Regions ……………………………………………………….89
• 84. Operating on Wet or Soft Ground …………………………………………………..89
• 85. Refuelling the Machine ……………………………………………………………………..90
• 86. Low Fuel Levels ………………………………………………………………………….90
• 87. Filling the Tank ……………………………………………………………………………90
• 88. Moving A Disabled Machine ………………………………………………………………91
• 89. Towing and Retrieval ……………………………………………………………………91
• 90. Transporting The Machine …………………………………………………………………93
• 91. Lifting A Machine ……………………………………………………………………………..95
• 92. Storage of the Machine …………………………………………………………………….98
• 93. Introduction …………………………………………………………………………………98
• 94. Storage Area ………………………………………………………………………………98
• 95. Prepare the Machine for Storage …………………………………………………..98
• 96. Put the Machine into Storage ………………………………………………………..98
• 97. During Storage ……………………………………………………………………………98
• 98. Take the Machine Out of Storage …………………………………………………..99
• 99. Machine Security ……………………………………………………………………………100
• 100. General …………………………………………………………………………………….100
• 101. Security Locks …………………………………………………………………………..100
• 102. LiveLink ……………………………………………………………………………………100
• 103. Routine Maintenance
• 104. Service Requirements …………………………………………………………………….101
• 105. Introduction ……………………………………………………………………………….101
• 106. Owner-Operator Support …………………………………………………………….101
• 107. Service-Maintenance Agreements ……………………………………………….101
• 108. Initial Service and Inspection ……………………………………………………….101
• 109. Health and Safety …………………………………………………………………………..102
• 110. Lubricants …………………………………………………………………………………102
• 111. Service Schedules ………………………………………………………………………….104
• 112. Introduction ……………………………………………………………………………….104
• 113. How to Use the Service Schedules ………………………………………………104
• 114. Pre-start Cold Checks, Service Points and Fluid Levels ………………….105
• 115. Functional Test and Final Inspection …………………………………………….108
• 116. Fluids, Lubricants and Capacities …………………………………………………….. 110
• 117. Coolant Mixtures ………………………………………………………………………. 110
• 118. Fuels ……………………………………………………………………………………….. 112
• 119. Tools ……………………………………………………………………………………………. 115
• 120. Toolbox ……………………………………………………………………………………. 115
• 121. Carrying Tools onto the Machine …………………………………………………. 115
• 122. Prepare the Machine for Maintenance ……………………………………………… 116
• 123. Introduction ………………………………………………………………………………. 116
• 124. How to Make the Machine Safe (Loader Arm Lowered) …………………. 117
• 125. How to Make the Machine Safe (Loader Arm Lifted) ……………………… 117
• 126. Cleaning the Machine …………………………………………………………………….. 119
• 127. Introduction ………………………………………………………………………………. 119
• 128. Preparing the Machine for Cleaning …………………………………………….. 119
• 129. Cleaning the Machine …………………………………………………………………120
• 130. Checking for Damage ……………………………………………………………………..123
• 131. Check the Machine Body and Structure ………………………………………..123
• 132. Check the Tyres ………………………………………………………………………..123
• 133. Check the Seat and Seat Belt ……………………………………………………..123
• 134. Check the Hydraulic Hoses and Fittings ……………………………………….123
• 135. Check the Electrical Circuits ………………………………………………………..124
• 136. Checking The ROPS-FOPS Structure …………………………………………..124
• 137. Greasing ……………………………………………………………………………………….126
• 138. Introduction ……………………………………………………………………………….126
• 139. Preparing the Machine for Greasing …………………………………………….126
• 140. Loader Arms ……………………………………………………………………………..127
• 141. Backhoe and Quickhitch (Optional) ………………………………………………128
• 142. Front Axle (2WD) ……………………………………………………………………….129
• 143. Front Axle (4WD) ……………………………………………………………………….129
• 144. Driveshafts ……………………………………………………………………………….130
• 145. Stabilisers (Centremount Machines) …………………………………………….130
• 146. Kingpost …………………………………………………………………………………..131
• 147. Access Panels ……………………………………………………………………………….132
• 148. Introduction ……………………………………………………………………………….132
• 149. Engine Cover …………………………………………………………………………….132
• 150. Front Grille ………………………………………………………………………………..133
• 151. Side Panels ………………………………………………………………………………133
• 152. Air Conditioning ……………………………………………………………………………..135
• 153. Cleaning the Cab Air Conditioning Filter ……………………………………….135
• 154. Brakes ………………………………………………………………………………………….136
• 155. Park Brake ………………………………………………………………………………..136
• 156. Foot Brake ………………………………………………………………………………..137
• 157. Electrical System ……………………………………………………………………………139
• 158. Battery ……………………………………………………………………………………..139
• 159. Jump Starting The Engine …………………………………………………………..141
• 160. Fuses ……………………………………………………………………………………….142
• 161. Relays ……………………………………………………………………………………..144
• 162. Engine ………………………………………………………………………………………….145
• 163. Oil and Filter ……………………………………………………………………………..145
• 164. Cooling System …………………………………………………………………………147
• 165. Front End Accessory Drive Belt …………………………………………………..148
• 166. Engine Air Filter …………………………………………………………………………150
• 167. Fuel System …………………………………………………………………………………..151
• 168. Introduction ……………………………………………………………………………….151
• 169. Water Separator and Engine Fuel Filter ………………………………………..151
• 170. Bleeding the System ………………………………………………………………….157
• 171. Hydraulic System ……………………………………………………………………………158
• 172. Introduction ……………………………………………………………………………….158
• 173. Releasing the Hydraulic Pressure ………………………………………………..158
• 174. Hydraulic Tank Filler Cap ……………………………………………………………159
• 175. Oil and Filter ……………………………………………………………………………..159
• 176. Transmission …………………………………………………………………………………162
• 177. Gearbox ……………………………………………………………………………………162
• 178. Axles (Two Wheel Steer Machines) ………………………………………………164
• 179. Tyres and Wheels …………………………………………………………………………..166
• 180. Tyre Inflation ……………………………………………………………………………..166
• 181. Wheel Nuts ……………………………………………………………………………….167
• 182. Wear Pads …………………………………………………………………………………….168
• 183. Stabiliser Legs (Sideshift Machines Only) ……………………………………..168
• 184. Windscreen Washer (If fitted) …………………………………………………………..169
• 185. Checking the Level …………………………………………………………………….169
• 186. Optional Attachments
• 187. Introduction ……………………………………………………………………………………171
• 188. Attachments For Your Machine ………………………………………………………..172
• 189. Connecting-Disconnecting Hydraulic Hoses ……………………………………….173
• 190. Introduction ……………………………………………………………………………….173
• 191. Connecting the Hydraulic Hoses ………………………………………………….173
• 192. Disconnecting the Hydraulic Hoses ………………………………………………174
• 193. Quick Release Couplings ……………………………………………………………175
• 194. Directly Mounted Excavator Attachments …………………………………………..177
• 195. Installing Directly Mounted Excavator Attachments ………………………..177
• 196. Shovel – Forks (If Fitted) ………………………………………………………………….178
• 197. Safety and Control ……………………………………………………………………..178
• 198. Preparing the Forks for Use ………………………………………………………..178
• 199. Preparing For Road Travel ………………………………………………………….179
• 200. Preparing For Site Travel ……………………………………………………………179
• 201. Adjust The Fork Spacing …………………………………………………………….179
• 202. Daily Maintenance ……………………………………………………………………..179
• 203. Tool Carrier and Forks (If Fitted) ……………………………………………………….180
• 204. Safety and Control ……………………………………………………………………..180
• 205. Preparing the Forks for Use ………………………………………………………..180
• 206. Adjust the Fork Spacing ……………………………………………………………..181
• 207. Preparing for Road Travel …………………………………………………………..181
• 208. Preparing for Site Travel ……………………………………………………………..181
• 209. Preparing for Shovel Operation ……………………………………………………181
• 210. Daily Maintenance ……………………………………………………………………..181
• 211. Work Platforms ………………………………………………………………………………182
• 212. Specifications
• 213. Lifting Regulations and Safe Working Loads ………………………………………183
• 214. Introduction ……………………………………………………………………………….183
• 215. Loader Unit ……………………………………………………………………………….183
• 216. Static Dimensions …………………………………………………………………………..184
• 217. 3DX Super ………………………………………………………………………………..184
• 218. Performance Dimensions ………………………………………………………………..186
• 219. 3DX Super ………………………………………………………………………………..186
• 220. Hydraulic Hose Burst Pressures ……………………………………………………….188
• 221. Introduction ……………………………………………………………………………….188
• 222. Old Type Hose …………………………………………………………………………..188
• 223. New Type Hose …………………………………………………………………………189