JCB 406 Wheeled Loading Shovel Operator Manual 9811-0180

Description

• Model List:
  • 406 Wheeled Loading Shovel

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………… v
• 3. The Operator Manual ……………………………………………………………………. v
• 4. Safety Warnings …………………………………………………………………………… v
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Using the Machine …………………………………………………………………………1
• 12. Cross References ………………………………………………………………………….1
• 13. Machine Description …………………………………………………………………………..2
• 14. The JCB Wheeled Loader ………………………………………………………………2
• 15. Safety Check List ……………………………………………………………………………….3
• 16. Safety – Yours and Others ………………………………………………………………3
• 17. General Safety ……………………………………………………………………………..3
• 18. Operating Safety …………………………………………………………………………..4
• 19. Maintenance Safety ……………………………………………………………………….7
• 20. Safety Decals …………………………………………………………………………….. 11
• 21. Identifying Your Machine …………………………………………………………………..12
• 22. Data Plate …………………………………………………………………………………..12
• 23. Typical Vehicle Identification Number (VIN) …………………………………….12
• 24. Typical Engine Identification Number ……………………………………………..12
• 25. Machine Security ……………………………………………………………………………..13
• 26. JCB Plantguard …………………………………………………………………………..13
• 27. Operation
• 28. Introduction ……………………………………………………………………………………..15
• 29. Before Entering the Cab ……………………………………………………………………16
• 30. Entering and Leaving the Cab ……………………………………………………………17
• 31. Doors and Windows …………………………………………………………………………18
• 32. Opening and Closing the Door ………………………………………………………18
• 33. Opening and Closing the Window ………………………………………………….19
• 34. Emergency Exit …………………………………………………………………………..19
• 35. Seat Controls …………………………………………………………………………………..20
• 36. Introduction …………………………………………………………………………………20
• 37. Operators Seat – Standard ……………………………………………………………20
• 38. Seat Belts ……………………………………………………………………………………….21
• 39. Inertia Reel Seat Belt …………………………………………………………………..21
• 40. Cab Layout ……………………………………………………………………………………..22
• 41. Drive Controls, Switches and Instruments ……………………………………………23
• 42. Drive Controls ……………………………………………………………………………..23
• 43. Brake System Characteristics ……………………………………………………….25
• 44. Switches …………………………………………………………………………………….26
• 45. Instruments …………………………………………………………………………………29
• 46. Air Conditioning and Heater Controls ……………………………………………..33
• 47. Operating Levers ……………………………………………………………………………..34
• 48. Loader Controls …………………………………………………………………………..34
• 49. Auxiliary Controls ………………………………………………………………………..34
• 50. Safety Equipment …………………………………………………………………………….35
• 51. Loader Controls Lock (if fitted) ………………………………………………………35
• 52. Articulation Lock ………………………………………………………………………….35
• 53. Loader Arm Safety strut ……………………………………………………………….37
• 54. Warning Beacon ………………………………………………………………………….38
• 55. Fire Extinguisher (if fitted) …………………………………………………………….38
• 56. Before Starting The Engine ……………………………………………………………….39
• 57. Starting The Engine ………………………………………………………………………….41
• 58. Preparing The Machine For Travel ……………………………………………………..42
• 59. Road Travel Position ……………………………………………………………………42
• 60. Site Travelling Position …………………………………………………………………42
• 61. Smooth Ride System (if fitted) ……………………………………………………….42
• 62. Testing the Parking Brake ………………………………………………………………….43
• 63. Getting The Machine Moving ……………………………………………………………..44
• 64. Operating Practices ……………………………………………………………………..44
• 65. Stopping And Parking The Machine ……………………………………………………45
• 66. Working With The Machine ……………………………………………………………….46
• 67. Using The Attachments And Site Safety …………………………………………46
• 68. Operating In Low And High Temperatures …………………………………………..48
• 69. Low Temperatures ……………………………………………………………………….48
• 70. High Temperatures ………………………………………………………………………48
• 71. Moving A Disabled Machine ………………………………………………………………49
• 72. Transporting The Machine …………………………………………………………………50
• 73. Transportation Safety …………………………………………………………………..51
• 74. Lifting the Machine ………………………………………………………………………51
• 75. Storage …………………………………………………………………………………………..52
• 76. Storage Sites ………………………………………………………………………………52
• 77. Putting into Storage ……………………………………………………………………..52
• 78. During Storage ……………………………………………………………………………52
• 79. Taking Out of Storage …………………………………………………………………..52
• 80. Routine Maintenance
• 81. Service Requirements ………………………………………………………………………53
• 82. Introduction …………………………………………………………………………………53
• 83. Owner-Operator Support ………………………………………………………………53
• 84. Service-Maintenance Agreements …………………………………………………53
• 85. Initial Service and Inspection (100 Hours) ……………………………………….53
• 86. Lifting Regulations – Inspections and Tests ……………………………………..54
• 87. Obtaining Replacement Parts ………………………………………………………..54
• 88. Service Schedules ……………………………………………………………………………55
• 89. Introduction …………………………………………………………………………………55
• 90. How to Use the Service Schedules ………………………………………………..55
• 91. Pre-start Cold Checks, Service Points and Fluid Levels ……………………56
• 92. Lubricants and Capacities …………………………………………………………………59
• 93. Cleaning the Machine ……………………………………………………………………….60
• 94. Checking for Damage ……………………………………………………………………….61
• 95. Seat Belt …………………………………………………………………………………………62
• 96. Checking the Seat Belt Condition and Security ………………………………..62
• 97. Checking the ROPS-FOPS Structure ………………………………………………….63
• 98. Fire Extinguisher (if fitted) ………………………………………………………………….64
• 99. Checking the Fire Extinguisher ……………………………………………………..64
• 100. Greasing …………………………………………………………………………………………65
• 101. Loader Arms ……………………………………………………………………………….66
• 102. Articulation Joint ………………………………………………………………………….67
• 103. Propshaft Joints …………………………………………………………………………..67
• 104. Steering Joints …………………………………………………………………………….68
• 105. Access Panels …………………………………………………………………………………69
• 106. Engine Cover ………………………………………………………………………………69
• 107. Heating and Ventilation …………………………………………………………………….70
• 108. Cleaning the Cab Heater Filter ………………………………………………………70
• 109. Electrical System ……………………………………………………………………………..71
• 110. Battery ……………………………………………………………………………………….71
• 111. Jump Starting the Engine ……………………………………………………………..73
• 112. Fuses and Relays ………………………………………………………………………..74
• 113. Engine ……………………………………………………………………………………………77
• 114. Checking the Oil Level …………………………………………………………………77
• 115. Changing the Oil and Filter ……………………………………………………………78
• 116. Changing the Engine Air Filter Elements ………………………………………..79
• 117. Engine Cooling ……………………………………………………………………………80
• 118. Alternator Drive Belt …………………………………………………………………….82
• 119. Fuel System …………………………………………………………………………………….83
• 120. Types of Fuel ………………………………………………………………………………83
• 121. Changing the Fuel Filter ……………………………………………………………….85
• 122. Draining the Sedimenter Bowl ……………………………………………………….86
• 123. Cleaning the Sedimenter Bowl ………………………………………………………86
• 124. Bleeding the Fuel System …………………………………………………………….87
• 125. Hydraulic System ……………………………………………………………………………..88
• 126. Checking the Fluid Level ………………………………………………………………88
• 127. Changing the Filter Element ………………………………………………………….89
• 128. Refilling the Hydraulic System ……………………………………………………….90
• 129. Replacing the `Tank' Suction Strainer Filter ……………………………………..91
• 130. Replacing the Filter-head Suction Strainer Filter ………………………………93
• 131. Transmission …………………………………………………………………………………..94
• 132. Transmission Drop-box ………………………………………………………………..94
• 133. Front and Rear Axles …………………………………………………………………..96
• 134. Tyres and Wheels …………………………………………………………………………….99
• 135. Tyre Inflation ……………………………………………………………………………….99
• 136. Checking the Wheel Nut Torques …………………………………………………..99
• 137. Front Window Washer …………………………………………………………………….100
• 138. Filling the Reservoir ……………………………………………………………………100
• 139. Optional Attachments
• 140. Introduction ……………………………………………………………………………………101
• 141. Quickhitch Attachments …………………………………………………………………..102
• 142. Quick Release Couplings ………………………………………………………………..103
• 143. Connecting and Disconnecting …………………………………………………….103
• 144. Venting the Service Hose Line …………………………………………………………105
• 145. Quickhitch Control ………………………………………………………………………….106
• 146. Engaging the Attachments ………………………………………………………….106
• 147. Disengaging the Attachments ………………………………………………………106
• 148. Specifications
• 149. Lifting (Craning) Regulations and Safe Working Loads ………………………..109
• 150. Lifting Regulations ……………………………………………………………………..109
• 151. Safe Working Loads …………………………………………………………………..109
• 152. Loader Unit ……………………………………………………………………………….109
• 153. Working Capacity ………………………………………………………………………….. 110
• 154. Static Dimensions ………………………………………………………………………….. 111
• 155. Noise Data ……………………………………………………………………………………. 112
• 156. Vibration Data ……………………………………………………………………………….. 113
• 157. Introduction ………………………………………………………………………………. 113
• 158. 406 …………………………………………………………………………………………. 114
• 159. Wheels and Tyres ………………………………………………………………………….. 115
• 160. Tyre Sizes and Pressures ………………………………………………………….. 115
• 161. Warranty Information
• 162. Machine Service Record Sheet ……………………………………………………….. 117
• 163. Registration Information …………………………………………………………………. 119