JCB 412S, 414S Operator Handbook 9801-8340

Description

• Model List:
  • 412S, 414S

• 1. INTRODUCTION
• 2. About this Handbook
• 3. Machine Models and Serial Number ………………. 1
• 4. Using this Handbook . ………………………………….. 1
• 5. Units of Measurement ………………………………….. 1
• 6. Page Numbering …………………………………………. 1
• 7. Left Side, Right Side . …………………………………… 1
• 8. Using the Machine ………………………………………. 1
• 9. Warranty …………………………………………………….. 1
• 10. Page Cross Reference …………………………………… 1
• 11. The JCB Wheeled Loader
• 12. Machine Description . ………………………………….. 2
• 13. Safety First – Yours and Other People's . …….. 3
• 14. Safety Check List
• 15. General Safety ……………………………………………. 3
• 16. Operating Safety …………………………………………. 4
• 17. Maintenance Safety …………………………………….. 5
• 18. Safety Decals …………………………………………….. 7
• 19. Identifying Your Machine
• 20. Machine Identification Plate ………………………….. 8
• 21. Unit Identification ………………………………………… 8
• 22. OPERATION
• 23. Introduction ………………………………………………. 21
• 24. Before Entering the Cab …………………………….. 21
• 25. Entering-Leaving the Cab …………………………….. 22
• 26. Door and Windows
• 27. Opening and Closing the Door ………………………. 23
• 28. Opening and Closing the Side Windows ………….. 23
• 29. Emergency Exit …………………………………………….. 23
• 30. Seat Adjustment ………………………………………… 24
• 31. Seat Belt
• 32. Fastening the Seat Belt ………………………………… 25
• 33. Releasing the Seat Belt ………………………………… 25
• 34. Checking Seat Belt Operation . ……………………… 25
• 35. Cab Layout ……………………………………………….. 26
• 36. Controls, Switches and Instruments
• 37. Controls . ……………………………………………………. 27
• 38. Switches ……………………………………………………… 30
• 39. Steering Wheel Tilt Adjustment ………………………… 33
• 40. Cab Interior Light …………………………………………… 33
• 41. Trailer Indicator Light ……………………………………… 33
• 42. Battery Isolator Switch ……………………………………. 34
• 43. Loader Control Lock ……………………………………. 34
• 44. Display Panel
• 45. Ignition On …………………………………………………….. 35
• 46. Pre-Start Mode ……………………………………………… 35
• 47. Setting Up …………………………………………………….. 35
• 48. Start Inhibit ……………………………………………………. 35
• 49. Warning Lights ………………………………………………. 36
• 50. Automatic Engine Shut Down ………………………….. 37
• 51. Segmented Displays ………………………………………. 37
• 52. Master Warning Light …………………………………….. 37
• 53. Indications (Engine Off) …………………………………… 38
• 54. Indications (Engine Running) …………………………… 38
• 55. Using the Warning Light Test Button ……………. 38
• 56. Heater-Air Conditioning Controls …………………. 39
• 57. Loader Controls
• 58. Standard Shovel …………………………………………. 40
• 59. Auxiliary Attachments . …………………………………. 40
• 60. Adjusting the Loader Arm Preset Height ………… 41
• 61. Testing the Loader Arm Preset Height ……………. 41
• 62. Adjusting the Shovel Preset Angle …………………… 41
• 63. Testing the Shovel Preset Angle ……………………… 41
• 64. Before Starting the Engine …………………………. 42
• 65. Starting the Engine ……………………………………. 44
• 66. Jump-Starting the Engine . …………………………. 45
• 67. Travelling Position
• 68. On Site ……………………………………………………… 47
• 69. On Public Roads …………………………………………. 47
• 70. Automatic Carry Control System – ACCS (If fitted).. 47
• 71. Getting the Machine Moving
• 72. Operating Hints …………………………………………… 48
• 73. Stopping and Parking the Machine …………….. 49
• 74. Testing the Parking Brake ………………………….. 50
• 75. Using the Attachments and Site Safety . ……… 51
• 76. Operating in Low Temperatures …………………. 53
• 77. Operating in High Temperatures ………………… 53
• 78. Rear Lights ……………………………………………….. 53
• 79. Moving a Disabled Machine ………………………. 54
• 80. Transporting the Machine ……………………………. 55
• 81. Lifting the Machine ……………………………………… 56
• 82. Fire Extinguisher …………………………………………. 57
• 83. Tow Hitch
• 84. Operation …………………………………………………… 57-58
• 85. Folding-Unfolding the Tow Hitch …………………….. 58
• 86. Height Restriction System …………………………… 59
• 87. MAINTENANCE
• 88. Lubricants – Health and Safety
• 89. Hygiene ……………………………………………………… 71
• 90. Storage ……………………………………………………… 71
• 91. Waste Disposal …………………………………………… 71
• 92. Handling …………………………………………………….. 71
• 93. First Aid – Oil ………………………………………………. 71
• 94. Spillage ……………………………………………………… 71
• 95. Fires ………………………………………………………….. 71
• 96. Service Requirements
• 97. Introduction …………………………………………………. 72
• 98. Maintenance ………………………………………………… 72
• 99. Owner-Operator Support ……………………………….. 72
• 100. Service-Maintenance Agreements …………………… 72
• 101. General Safety …………………………………………….. 73
• 102. Service Schedules ……………………………………….. 73
• 103. Articulation Lock
• 104. Installing and Removing the Articulation Lock ….. 75
• 105. Loader Arm Safety Strut
• 106. Installing and Removing the Safety Strut ………….. 76
• 107. ROPS-FOPS Structure
• 108. Checking the ROPS-FOPS Structure …………….. 77
• 109. Engine Covers
• 110. Opening and Closing the Engine Covers …………. 78
• 111. Rear Grille
• 112. Opening and Closing the Rear Grille ……………….. 78
• 113. Greasing
• 114. Shovel Pivot Points ……………………………………… 79
• 115. Loader Arm Pivot Points ………………………………. 79
• 116. Centre Pivot and Steering Ram . ……………………. 80
• 117. Quickhitch Locking Pins …………………………………. 80
• 118. Propshafts ……………………………………………………. 81
• 119. Cab Door Hinges …………………………………………… 81
• 120. Checking for Damage ………………………………… 82
• 121. Cleaning the Machine ………………………………… 82
• 122. Seat Belt
• 123. Checking Seat Belt Security and Condition …….. 83
• 124. Brakes
• 125. Adjusting the Parking Brake …………………………… 83
• 126. Cab Heater-Filter
• 127. Cleaning the Intake Filter ……………………………….. 84
• 128. Cleaning the Recirculation Filter ……………………… 84
• 129. Engine Air Filter
• 130. Changing the Elements …………………………………. 85
• 131. Engine Oil and Filter
• 132. Checking the Oil Level …………………………………. 86
• 133. Changing the Oil and Filter …………………………… 87
• 134. Engine Cooling System
• 135. Checking the Coolant Level ………………………….. 88
• 136. Coolant Mixtures …………………………………………. 88
• 137. Changing the Coolant ………………………………….. 89
• 138. Engine Fan Belt
• 139. Adjusting the Fan Belt ………………………………….. 90
• 140. Adjusting the Compressor Belt ……………………… 91
• 141. Fuel System
• 142. Types of Fuel . …………………………………………….. 92
• 143. Fuel Standards ……………………………………………. 92
• 144. Low Temperature Fuels . ………………………………. 92
• 145. Filling the Tank ……………………………………………. 92
• 146. Draining the Fuel Filter . ………………………………….. 93
• 147. Changing the Fuel Filter Element ……………………. 93
• 148. Draining the Sedimenter Bowl ………………………… 94
• 149. Cleaning the Sedimenter Bowl ……………………….. 94
• 150. Bleeding the Fuel System ………………………………. 95
• 151. Transmission
• 152. Checking the Oil Level …………………………………… 96
• 153. Changing the Oil & Filter (412S) ………………………… 97
• 154. Changing the Oil & Filter (414S) ………………………… 98
• 155. Front and Rear Axles
• 156. Checking the Oil Level …………………………………… 99
• 157. Changing the Oil …………………………………………… 99
• 158. Hydraulic System ……………………………………………
• 159. Checking the Fluid Level ………………………………. 100
• 160. Changing the Filter Element ……………………………. 101
• 161. Changing the Servo Filter Element …………………… 102
• 162. Battery
• 163. Warning Symbols …………………………………………… 103
• 164. First Aid ………………………………………………………. 104
• 165. Checking Electrolyte Level ………………………………. 104
• 166. Electrical System
• 167. Fuses & Relays ……………………………………………. 105
• 168. Bulbs …………………………………………………………. 106
• 169. Windscreen Washer …………………………………… 106
• 170. Tyres and Wheels
• 171. Inflating the Tyres ………………………………………… 107
• 172. Checking the Wheel Nut Torques ………………….. 107
• 173. Fluids, Capacities and Lubricants ………………… 108
• 174. Fire Extinguisher
• 175. Checking the Fire Extinguisher ……………………….. 109
• 176. Obtaining Replacement Parts …………………….. 109
• 177. OPTIONAL ATTACHMENTS
• 178. Introduction ………………………………………………. 131
• 179. Quick Release Couplings
• 180. Quick release Couplings – Do’s and Don’ts ………. 132
• 181. Connecting Quick release Couplings ………………. 132
• 182. Disconnecting Quick release Couplings …………… 132
• 183. Quick Hitch Control
• 184. Disengaging the Shovel-Attachment ……………….. 133
• 185. Engaging the Shovel-Attachment ……………………. 134
• 186. Power Diverter ……………………………………………… 135
• 187. Hydraulic Circuit Changeover Switch ………………. 135
• 188. SPECIFICATION
• 189. Tyre Pressures ……………………………………………. 151
• 190. Lifting (Craning) Regulations and Safe Working Loads
• 191. Lifting Regulations ………………………………………… 151
• 192. Safe Working Loads ………………………………………. 151
• 193. Loader Unit ………………………………………………….. 151
• 194. Working Capacity ………………………………………… 152
• 195. Static Dimensions ……………………………………….. 153
• 196. Noise and Vibration Data …………………………… 154
• 197. SERVICE RECORD SHEET …………… At back of book
• 198. WARRANTY ………………………………… At back of book