JCB 426, 436, 456 (Tier 2) Operator Manual 9811-3400

Description

• Model List:
  • 426, 436, 456 (Tier 2)

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………1
• 10. Cab-Canopy …………………………………………………………………………………1
• 11. Cross References ………………………………………………………………………….1
• 12. Machine Description …………………………………………………………………………..2
• 13. The JCB Wheeled Loader ………………………………………………………………2
• 14. Intended Use ………………………………………………………………………………..2
• 15. Component Location ……………………………………………………………………..2
• 16. Safety Check List ……………………………………………………………………………….4
• 17. Safety – Yours and Others ………………………………………………………………4
• 18. General Safety ……………………………………………………………………………..4
• 19. Operating Safety …………………………………………………………………………..6
• 20. Maintenance Safety ……………………………………………………………………….9
• 21. Safety Labels …………………………………………………………………………………..14
• 22. Introduction …………………………………………………………………………………14
• 23. Safety Label Identification …………………………………………………………….15
• 24. Part Numbers and Descriptions …………………………………………………….16
• 25. Identifying Your Machine …………………………………………………………………..18
• 26. Machine Identification Plate ………………………………………………………….18
• 27. Component Identification Plates …………………………………………………….19
• 28. Machine Security ……………………………………………………………………………..20
• 29. Introduction …………………………………………………………………………………20
• 30. JCB Plantguard …………………………………………………………………………..20
• 31. Construction Equipment Security And Registration Scheme (CESAR) .20
• 32. Operation
• 33. Introduction ……………………………………………………………………………………..21
• 34. Before Entering the Cab ……………………………………………………………………22
• 35. Entering and Leaving the Cab ……………………………………………………………23
• 36. Emergency Exit …………………………………………………………………………..24
• 37. Glazing Breaker (if fitted) ………………………………………………………………24
• 38. Doors and Windows …………………………………………………………………………25
• 39. Opening and Closing the Door ………………………………………………………25
• 40. Opening and Closing the Door Side Window …………………………………..25
• 41. Opening and Closing the Right Side Window ………………………………….25
• 42. Seat Controls …………………………………………………………………………………..26
• 43. Introduction …………………………………………………………………………………26
• 44. Suspension Seat (Type 1) …………………………………………………………….26
• 45. Air Suspension Seat …………………………………………………………………….27
• 46. Console Arm Rest ……………………………………………………………………….28
• 47. Seat Belt …………………………………………………………………………………………29
• 48. Inertia Reel Seat Belt …………………………………………………………………..29
• 49. Visibility Aids ……………………………………………………………………………………30
• 50. Mirrors ……………………………………………………………………………………….30
• 51. Cab Layout ……………………………………………………………………………………..34
• 52. Component Key …………………………………………………………………………..34
• 53. Drive Controls, Switches and Instruments ……………………………………………36
• 54. Drive Controls ……………………………………………………………………………..36
• 55. Switches …………………………………………………………………………………….42
• 56. Instrument Panel …………………………………………………………………………48
• 57. Heater-Air Conditioning Controls ……………………………………………………55
• 58. Operating Levers ……………………………………………………………………………..56
• 59. Introduction …………………………………………………………………………………56
• 60. Control Layouts …………………………………………………………………………..56
• 61. Loader Arm Controls ……………………………………………………………………57
• 62. Auxiliary Controls ………………………………………………………………………..60
• 63. Safety Equipment …………………………………………………………………………….61
• 64. Control Lever Locks …………………………………………………………………….61
• 65. Fire Extinguisher (if fitted) …………………………………………………………….62
• 66. Beacon ………………………………………………………………………………………63
• 67. Before Starting the Engine …………………………………………………………………64
• 68. Starting the Engine …………………………………………………………………………..66
• 69. Transmission Cold Start Procedure ………………………………………………..66
• 70. Preparing the Machine for Travel ……………………………………………………….67
• 71. Introduction …………………………………………………………………………………67
• 72. Preparing for Road Travel …………………………………………………………….67
• 73. Preparing for Site Travel ……………………………………………………………….68
• 74. Automatic Carry Control System – (if fitted) ……………………………………..68
• 75. Getting the Machine Moving ………………………………………………………………69
• 76. Operating Practices ……………………………………………………………………..69
• 77. Operating Procedure ……………………………………………………………………70
• 78. Stopping and Parking the Machine ……………………………………………………..71
• 79. Working with the Machine …………………………………………………………………72
• 80. Operating Practices and Site Safety ………………………………………………72
• 81. Safety Practices ………………………………………………………………………….72
• 82. Danger Zone ………………………………………………………………………………73
• 83. Log Moving-Handling ……………………………………………………………………73
• 84. Clothing and Safety Equipment ……………………………………………………..73
• 85. Working with a Shovel ………………………………………………………………….74
• 86. Working on Slopes ………………………………………………………………………76
• 87. Machine Adjustments …………………………………………………………………..78
• 88. Object Lifting ………………………………………………………………………………81
• 89. Operating Environment ……………………………………………………………………..83
• 90. Operating in Low Temperatures …………………………………………………….83
• 91. Operating in High Temperatures ……………………………………………………83
• 92. Operating in Dusty or Sandy Areas ………………………………………………..83
• 93. Operating in Coastal Regions ……………………………………………………….84
• 94. Operating on Wet or Soft Ground …………………………………………………..84
• 95. Cab Filters ………………………………………………………………………………….84
• 96. Refuelling the Machine ……………………………………………………………………..85
• 97. Low Fuel Levels ………………………………………………………………………….85
• 98. Filling the Tank ……………………………………………………………………………85
• 99. Moving a Disabled Machine ………………………………………………………………87
• 100. Introduction …………………………………………………………………………………87
• 101. Lower the Loader Arms in an Emergency ……………………………………….87
• 102. Preparation for Towing …………………………………………………………………87
• 103. Transporting the Machine ………………………………………………………………….89
• 104. Articulation Lock ………………………………………………………………………….90
• 105. Lifting the Machine …………………………………………………………………………..91
• 106. Storage of the Machine …………………………………………………………………….92
• 107. Introduction …………………………………………………………………………………92
• 108. Storage Area ………………………………………………………………………………92
• 109. Prepare the Machine for Storage …………………………………………………..92
• 110. Put the Machine into Storage ………………………………………………………..92
• 111. During Storage ……………………………………………………………………………92
• 112. Take the Machine Out of Storage …………………………………………………..93
• 113. Routine Maintenance
• 114. Service Requirements ………………………………………………………………………95
• 115. Introduction …………………………………………………………………………………95
• 116. Owner-Operator Support ………………………………………………………………95
• 117. Service-Maintenance Agreements …………………………………………………95
• 118. Initial Service and Inspection …………………………………………………………95
• 119. Fit for Purpose Tests for Lifting Equipment ………………………………………96
• 120. Obtaining Replacement Parts ………………………………………………………..96
• 121. Health and Safety …………………………………………………………………………….97
• 122. Lubricants …………………………………………………………………………………..97
• 123. Battery ……………………………………………………………………………………….99
• 124. Service Schedules ………………………………………………………………………….101
• 125. Introduction ……………………………………………………………………………….101
• 126. How to Use the Service Schedules ………………………………………………101
• 127. Calendar Equivalents …………………………………………………………………101
• 128. Pre-start Cold Checks, Service Points and Fluid Levels ………………….102
• 129. Functional Test and Final Inspection …………………………………………….106
• 130. Fluids, Lubricants and Capacities ……………………………………………………..108
• 131. Specifications ……………………………………………………………………………108
• 132. Coolant Mixtures ……………………………………………………………………….109
• 133. Anti-Corrosion Additives ……………………………………………………………..109
• 134. Types of Fuel ……………………………………………………………………………. 110
• 135. Tools ……………………………………………………………………………………………. 113
• 136. Toolbox ……………………………………………………………………………………. 113
• 137. Carrying Tools onto the Machine …………………………………………………. 113
• 138. Prepare the Machine for Maintenance ……………………………………………… 114
• 139. Introduction ………………………………………………………………………………. 114
• 140. How to Make the Machine Safe (Loader Arm Lowered) …………………. 115
• 141. How to Make the Machine Safe (Loader Arms Raised) ………………….. 115
• 142. Safety Mechanism …………………………………………………………………….. 116
• 143. Cleaning the Machine …………………………………………………………………….. 118
• 144. Introduction ………………………………………………………………………………. 118
• 145. Cleaning the Machine ………………………………………………………………… 119
• 146. Checking for Damage ……………………………………………………………………..120
• 147. Check the Machine Body and Structure ………………………………………..120
• 148. Check the Seat and Seat Belt ……………………………………………………..120
• 149. Check the Tyres ………………………………………………………………………..120
• 150. Check the Hydraulic Hoses and Fittings ……………………………………….120
• 151. Checking the ROPS-FOPS Structure ……………………………………………121
• 152. Greasing ……………………………………………………………………………………….122
• 153. Introduction ……………………………………………………………………………….122
• 154. Preparing the Machine for Greasing …………………………………………….122
• 155. Loader Arms and Shovel …………………………………………………………….123
• 156. Centre Pivot, Rear Axle Pivots and Steer Rams …………………………….125
• 157. Cab Door Hinges ……………………………………………………………………….125
• 158. Driveshafts ……………………………………………………………………………….126
• 159. Automatic Greasing System (if fitted) ……………………………………………127
• 160. Access Panels ……………………………………………………………………………….131
• 161. Rear Grille ………………………………………………………………………………..131
• 162. Heater Door ………………………………………………………………………………131
• 163. Engine Covers …………………………………………………………………………..132
• 164. Heater and Air Conditioning …………………………………………………………….133
• 165. Cleaning the Air Intake Filter ……………………………………………………….133
• 166. Cleaning the Re-Circulation Filter (if fitted) ……………………………………134
• 167. Adjusting the Compressor Belt …………………………………………………….135
• 168. Brakes ………………………………………………………………………………………….136
• 169. Park Brake ………………………………………………………………………………..136
• 170. Service Brake ……………………………………………………………………………138
• 171. Electrical System ……………………………………………………………………………139
• 172. Battery ……………………………………………………………………………………..139
• 173. Battery Isolator Switch ………………………………………………………………..140
• 174. Jump Starting The Engine …………………………………………………………..141
• 175. Fuses ……………………………………………………………………………………….142
• 176. Relays ……………………………………………………………………………………..145
• 177. Engine ………………………………………………………………………………………….146
• 178. Oil and Filter ……………………………………………………………………………..146
• 179. Cooling System …………………………………………………………………………148
• 180. Drive Belt ………………………………………………………………………………….151
• 181. Air Filter ……………………………………………………………………………………152
• 182. Fuel System …………………………………………………………………………………..154
• 183. Fuel Filter …………………………………………………………………………………154
• 184. Sedimentor Bowl ……………………………………………………………………….156
• 185. Bleeding the System ………………………………………………………………….157
• 186. Hydraulic System ……………………………………………………………………………159
• 187. Introduction ……………………………………………………………………………….159
• 188. Release the Hydraulic Pressure …………………………………………………..159
• 189. Oil and Filter ……………………………………………………………………………..160
• 190. Transmission …………………………………………………………………………………164
• 191. Gearbox ……………………………………………………………………………………164
• 192. Front and Rear Axles …………………………………………………………………166
• 193. ZF Axles …………………………………………………………………………………..170
• 194. Tyres and Wheels …………………………………………………………………………..176
• 195. Tyre Inflation ……………………………………………………………………………..176
• 196. Checking the Wheel Nut Torques …………………………………………………177
• 197. Windscreen Washers ……………………………………………………………………..178
• 198. Fire Extinguisher (if fitted) ………………………………………………………………..179
• 199. Checking the Fire Extinguisher ……………………………………………………179
• 200. Optional Attachments
• 201. Introduction ……………………………………………………………………………………181
• 202. Attachments for your Machine ………………………………………………………….182
• 203. Connecting-Disconnecting Hydraulic Hoses ……………………………………….183
• 204. Introduction ……………………………………………………………………………….183
• 205. Connecting the Hydraulic Hoses ………………………………………………….183
• 206. Disconnecting the Hydraulic Hoses ………………………………………………184
• 207. Quick Release Couplings ……………………………………………………………185
• 208. Quickhitch Control ………………………………………………………………………….187
• 209. Introduction ……………………………………………………………………………….187
• 210. Disengage the Attachments ………………………………………………………..188
• 211. Engage the Attachments …………………………………………………………….190
• 212. Work Platforms ………………………………………………………………………………192
• 213. Specifications
• 214. Static Dimensions …………………………………………………………………………..193
• 215. Turning Circles ………………………………………………………………………….193
• 216. 426 ………………………………………………………………………………………….194
• 217. 436 ………………………………………………………………………………………….196
• 218. 456 ………………………………………………………………………………………….198
• 219. Working Capacity …………………………………………………………………………..200
• 220. Introduction ……………………………………………………………………………….200
• 221. 426 ………………………………………………………………………………………….201
• 222. 436 ………………………………………………………………………………………….202
• 223. 456 ………………………………………………………………………………………….203
• 224. Maximum Travel Speeds …………………………………………………………………204
• 225. Machines with ZF Axles ……………………………………………………………..204
• 226. Tyre Sizes and Pressures ………………………………………………………………..205
• 227. Introduction ……………………………………………………………………………….205
• 228. Specifications ……………………………………………………………………………205
• 229. Noise Data …………………………………………………………………………………….206
• 230. Introduction ……………………………………………………………………………….206
• 231. All Machines ……………………………………………………………………………..206
• 232. Vibration Data ………………………………………………………………………………..207
• 233. Introduction ……………………………………………………………………………….207
• 234. Specifications ……………………………………………………………………………207
• 235. 426, 436 …………………………………………………………………………………..208
• 236. 456 ………………………………………………………………………………………….209
• 237. Warranty Information
• 238. Machine Service Record Sheet ……………………………………………………….. 211
• 239. Registration Information ………………………………………………………………….213