JCB 456B Operator Handbook 9801-8210

Description

• Model List:
  • 456B

• 1. INTRODUCTION
• 2. About this Handbook
• 3. Machine Models and Serial Number ………………. 1
• 4. Using this Handbook ……………………………………. 1
• 5. Units of Measurement ………………………………….. 1
• 6. Page Numbering …………………………………………. 1
• 7. Left Side, Right Side . …………………………………… 1
• 8. Using the Machine ………………………………………. 1
• 9. Warranty …………………………………………………….. 1
• 10. Page Cross Reference …………………………………… 1
• 11. The JCB Wheeled Loader
• 12. Machine Description . …………………………………… 2
• 13. Safety First – Yours and Other People's . …….. 3
• 14. Safety Check List
• 15. General Safety ……………………………………………. 3
• 16. Operating Safety …………………………………………. 4
• 17. Maintenance Safety …………………………………….. 5
• 18. Safety Decals …………………………………………….. 7
• 19. Identifying Your Machine
• 20. Machine Identification Plate . …………………………. 8
• 21. Unit Identification …………………………………………. 8
• 22. OPERATION
• 23. Introduction ………………………………………………. 22
• 24. Before Entering the Cab …………………………….. 22
• 25. Entering-Leaving the Cab …………………………….. 23
• 26. Door and Windows
• 27. Opening and Closing the Door ……………………….. 24
• 28. Opening and Closing the Side Windows …………… 24
• 29. Emergency Exit …………………………………………….. 24
• 30. Seat Adjustment ………………………………………… 25
• 31. Seat Belt
• 32. Fastening the Seat Belt ………………………………… 26
• 33. Releasing the Seat Belt ………………………………… 26
• 34. Checking Seat Belt is Operating Correctly ………. 26
• 35. Cab Layout ……………………………………………….. 27
• 36. Controls, Switches and Instruments
• 37. Controls ……………………………………………………… 28
• 38. Switches ………………………………………………………. 31
• 39. Steering Wheel Tilt Adjustment ……………………….. 34
• 40. Cab Interior Light …………………………………………… 34
• 41. Battery Isolator Switch …………………………………… 35
• 42. Loader Control Lock ……………………………………. 35
• 43. Display Panel
• 44. Ignition On ……………………………………………………. 36
• 45. Pre-Start Mode ……………………………………………… 36
• 46. Setting Up ……………………………………………………. 36
• 47. Start Inhibit …………………………………………………… 36
• 48. Warning Lights ……………………………………………… 37
• 49. Visual Warning and Message ………………………….. 38
• 50. Automatic Engine Shut Down …………………………. 38
• 51. Segmented Displays ……………………………………… 38
• 52. Master Warning Light …………………………………….. 38
• 53. Indications (Engine Off) ………………………………….. 39
• 54. Indications (Engine Running) ………………………….. 39
• 55. Using the Warning Light Test Button ……………. 39
• 56. Heater-Air Conditioning Controls …………………. 40
• 57. Loader Controls
• 58. Standard Shovel ………………………………………….. 41
• 59. Adjusting the Loader Arm Preset Height …………. 42
• 60. Testing the Loader Arm Preset Height ……………. 42
• 61. Adjusting the Shovel Preset Angle …………………… 42
• 62. Testing the Shovel Preset Angle ……………………… 42
• 63. Before Starting the Engine …………………………. 43
• 64. Starting the Engine ……………………………………. 45
• 65. Jump-Starting the Engine . …………………………. 46
• 66. Travelling Position
• 67. On Site ……………………………………………………… 48
• 68. On Public Roads …………………………………………. 48
• 69. Automatic Carry Control System – ACCS (If fitted) 48
• 70. Getting the Machine Moving
• 71. Operating Hints …………………………………………… 49
• 72. Stopping and Parking the Machine . ……………. 50
• 73. Testing the Parking Brake ………………………….. 51
• 74. Using the Attachments and Site Safety . ……… 52
• 75. Operating in Low Temperatures …………………. 54
• 76. Operating in High Temperatures ………………… 54
• 77. Moving a Disabled Machine . ……………………… 55
• 78. Transporting the Machine ……………………………. 56
• 79. Lifting the Machine ……………………………………… 57
• 80. Fire Extinguisher …………………………………………. 58
• 81. Recovery Hitch ……………………………………………. 58
• 82. Height Restriction System …………………………… 59
• 83. MAINTENANCE
• 84. Lubricants – Health and Safety
• 85. Hygiene ……………………………………………………… 71
• 86. Storage ………………………………………………………. 71
• 87. Waste Disposal …………………………………………… 71
• 88. Handling …………………………………………………….. 71
• 89. First Aid – Oil ………………………………………………. 71
• 90. Spillage ……………………………………………………… 71
• 91. Fires ………………………………………………………….. 71
• 92. Service Requirements
• 93. Introduction . ………………………………………………… 72
• 94. Maintenance …………………………………………………. 72
• 95. Owner-Operator Support ………………………………… 72
• 96. Service-Maintenance Agreements …………………… 72
• 97. General Safety …………………………………………….. 73
• 98. Service Schedules ………………………………………. 73
• 99. Articulation Lock
• 100. Installing and Removing the Articulation Lock ….. 75
• 101. Loader Arm Safety Strut
• 102. Installing and Removing the Safety Strut ………….. 76
• 103. ROPS-FOPS Structure
• 104. Checking the ROPS-FOPS Structure ……………… 77
• 105. Engine Covers
• 106. Opening and Closing the Engine Covers …………. 78
• 107. Rear Grille
• 108. Opening and Closing the Rear Grille ……………….. 78
• 109. Greasing
• 110. Shovel Pivot Pins ………………………………………… 79
• 111. Loader Arm Pivot Points ………………………………. 79
• 112. Centre Pivot and Steering Ram . ……………………. 80
• 113. Rear Axle Pivots ……………………………………………. 80
• 114. Propshafts ……………………………………………………. 81
• 115. Cab Door Hinges ……………………………………………. 81
• 116. Checking for Damage ………………………………… 82
• 117. Cleaning the Machine ………………………………… 82
• 118. Seat Belt
• 119. Checking Seat Belt Security and Condition ……… 82
• 120. Cab Heater-Filter
• 121. Cleaning the Intake Filter ……………………………….. 83
• 122. Cleaning the Recirculation Filter ………………………. 83
• 123. Engine Air Filter
• 124. Changing the Elements …………………………………. 84
• 125. Engine Oil and Filter
• 126. Checking the Oil Level …………………………………. 85
• 127. Changing the Oil and Filter …………………………… 86
• 128. Engine Cooling System
• 129. Checking the Coolant Level . …………………………. 87
• 130. Coolant Mixtures …………………………………………. 87
• 131. Anti-corrosion Additives …………………………………. 87
• 132. Draining and Refilling the Coolant ………………….. 88
• 133. Changing the Coolant Filter ……………………………. 89
• 134. Engine Drive Belt ………………………………………… 90
• 135. Air Conditioning Compressor Drive Belt
• 136. Adjusting the Compressor Belt ………………………. 91
• 137. Fuel System
• 138. Types of Fuel . …………………………………………….. 92
• 139. Fuel Standards ……………………………………………. 92
• 140. Low Temperature Fuels . ………………………………. 92
• 141. Filling the Tank ……………………………………………. 92
• 142. Draining the Fuel Filter …………………………………… 93
• 143. Changing the Fuel Filter Element ……………………. 93
• 144. Draining the Sedimenter Bowl …………………………. 94
• 145. Cleaning the Sedimenter Bowl ………………………… 94
• 146. Bleeding the Fuel System ………………………………. 95
• 147. Transmission
• 148. Checking the Oil Level …………………………………… 96
• 149. Changing the Oil & Filter …………………………………. 96
• 150. Front and Rear Axles
• 151. Checking the Differential Oil Level …………………… 97
• 152. Draining and Refilling the Differential Oil ………….. 97
• 153. Checking the Hub Oil Level …………………………….. 98
• 154. Draining and Refilling the Hub Oil ……………………. 98
• 155. Hydraulic System……………………………………………
• 156. Checking the Fluid Level ………………………………. 99
• 157. Hydraulic Tank Cap ………………………………………… 99
• 158. Changing the Filter Element ……………………………. 100
• 159. Changing the Servo Filter Element …………………… 101
• 160. Battery
• 161. Warning Symbols …………………………………………… 102
• 162. First Aid ………………………………………………………. 103
• 163. Checking Electrolyte Level ………………………………. 103
• 164. Electrical System
• 165. Fuses & Relays ……………………………………………. 104
• 166. Bulbs …………………………………………………………. 105
• 167. Windscreen Washer …………………………………… 105
• 168. Tyres and Wheels
• 169. Inflating the Tyres ………………………………………… 106
• 170. Checking the Wheel Nut Torques ………………….. 106
• 171. Fluids, Capacities and Lubricants ………………. 107
• 172. Fire Extinguisher
• 173. Checking the Fire Extinguisher ……………………….. 108
• 174. Obtaining Replacement Parts …………………….. 108
• 175. OPTIONAL ATTACHMENTS
• 176. Introduction ………………………………………………. 131
• 177. SPECIFICATION
• 178. Lifting (Craning) Regulations and Safe Working Loads
• 179. Lifting Regulations …………………………………………. 151
• 180. Safe Working Loads ………………………………………. 151
• 181. Loader Unit …………………………………………………… 151
• 182. Working Capacity ………………………………………… 152
• 183. Tyre Pressures ……………………………………………. 152
• 184. Static Dimensions ……………………………………….. 153
• 185. Noise and Vibration Data ……………………………. 154
• 186. SERVICE RECORD SHEET ………….. At back of book
• 187. WARRANTY ………………………………… At back of book