JCB 506-36, 507-42, 509-42, 510-56 Loadall Operator Manual 9811-5967

Description

• Model List:
  • 506-36, 507-42, 509-42, 510-56 Loadall

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Using the Machine …………………………………………………………………………1
• 12. Cab-Canopy …………………………………………………………………………………1
• 13. Cross References ………………………………………………………………………….2
• 14. Machine Description …………………………………………………………………………..3
• 15. The JCB Loadall ……………………………………………………………………………3
• 16. Intended Use ………………………………………………………………………………..3
• 17. Component Location ……………………………………………………………………..3
• 18. Safety Check List ……………………………………………………………………………….5
• 19. Safety – Yours and Others ………………………………………………………………5
• 20. General Safety ……………………………………………………………………………..5
• 21. Operating Safety …………………………………………………………………………..7
• 22. Maintenance Safety …………………………………………………………………….. 11
• 23. Safety Labels …………………………………………………………………………………..16
• 24. Introduction …………………………………………………………………………………16
• 25. Safety Label Identification …………………………………………………………….17
• 26. Identifying Your Machine …………………………………………………………………..20
• 27. Machine Identification Plate ………………………………………………………….20
• 28. Component Identification Plates …………………………………………………….21
• 29. Machine Security ……………………………………………………………………………..24
• 30. Introduction …………………………………………………………………………………24
• 31. JCB Plantguard …………………………………………………………………………..24
• 32. Operation
• 33. Introduction ……………………………………………………………………………………..25
• 34. Before Entering the Cab ……………………………………………………………………26
• 35. Entering and Leaving the Cab ……………………………………………………………27
• 36. Emergency Exit …………………………………………………………………………..28
• 37. Doors and Windows …………………………………………………………………………29
• 38. Opening and Closing the Door ………………………………………………………29
• 39. Opening and Closing the Upper Door Section …………………………………29
• 40. Seat Controls …………………………………………………………………………………..31
• 41. Introduction …………………………………………………………………………………31
• 42. Suspension Seat (KAB 100 Series – Mechanical) …………………………….32
• 43. Seat Belt …………………………………………………………………………………………33
• 44. Inertia Reel Seat Belt …………………………………………………………………..33
• 45. Cab Layout ……………………………………………………………………………………..34
• 46. Component Key …………………………………………………………………………..35
• 47. Drive Controls, Switches and Instruments ……………………………………………36
• 48. Drive Controls ……………………………………………………………………………..36
• 49. Switches …………………………………………………………………………………….39
• 50. Instrument Panel …………………………………………………………………………42
• 51. Air Conditioning and Cab Heater Controls ………………………………………47
• 52. Operating Levers ……………………………………………………………………………..48
• 53. Introduction …………………………………………………………………………………48
• 54. Boom and Carriage Controls …………………………………………………………49
• 55. Auxiliary Controls ………………………………………………………………………..50
• 56. Chassis Leveling (Sway) Control …………………………………………………..51
• 57. Stabilizer Controls (if fitted) …………………………………………………………..52
• 58. Safety Equipment …………………………………………………………………………….54
• 59. Control Locks ……………………………………………………………………………..54
• 60. Load Charts ………………………………………………………………………………..55
• 61. Boom Indicators ………………………………………………………………………….57
• 62. Inclinometer ………………………………………………………………………………..57
• 63. Beacon ………………………………………………………………………………………58
• 64. Fire Extinguisher (if fitted) …………………………………………………………….59
• 65. Before Starting the Engine …………………………………………………………………60
• 66. Starting the Engine …………………………………………………………………………..62
• 67. Preparing the Machine for Travel ……………………………………………………….63
• 68. Introduction …………………………………………………………………………………63
• 69. Preparing for Road Travel …………………………………………………………….63
• 70. Preparing for Site Travel ……………………………………………………………….64
• 71. Getting the Machine Moving ………………………………………………………………66
• 72. Operating Practices ……………………………………………………………………..66
• 73. Operating Procedure ……………………………………………………………………67
• 74. Stopping and Parking the Machine ……………………………………………………..68
• 75. Working with the Machine …………………………………………………………………69
• 76. Operating Practices and Site Safety ………………………………………………69
• 77. Clothing and Safety Equipment ……………………………………………………..69
• 78. Danger Zone ………………………………………………………………………………69
• 79. Working with the Boom ………………………………………………………………..70
• 80. Use of Machines on Gradients or Slopes ………………………………………..79
• 81. RAS (Rear Axle Stabilization) System …………………………………………….82
• 82. Interlock System ………………………………………………………………………….83
• 83. Operating Environment ……………………………………………………………………..84
• 84. Introduction …………………………………………………………………………………84
• 85. Operating in Low Temperatures …………………………………………………….84
• 86. Operating in High Temperatures ……………………………………………………84
• 87. Refuelling the Machine ……………………………………………………………………..85
• 88. Low Fuel Levels ………………………………………………………………………….85
• 89. Filling the Tank ……………………………………………………………………………85
• 90. Moving a Disabled Machine ………………………………………………………………87
• 91. Recovery Hitch ……………………………………………………………………………87
• 92. Transporting the Machine ………………………………………………………………….88
• 93. Lifting a Machine ……………………………………………………………………………..89
• 94. Storage of the Machine …………………………………………………………………….90
• 95. Introduction …………………………………………………………………………………90
• 96. Storage Area ………………………………………………………………………………90
• 97. Prepare the Machine for Storage …………………………………………………..90
• 98. Put the Machine into Storage ………………………………………………………..90
• 99. During Storage ……………………………………………………………………………90
• 100. Take the Machine Out of Storage …………………………………………………..91
• 101. Routine Maintenance
• 102. Service Requirements ………………………………………………………………………93
• 103. Introduction …………………………………………………………………………………93
• 104. Owner-Operator Support ………………………………………………………………93
• 105. Service-Maintenance Agreements …………………………………………………93
• 106. Initial Service and Inspection (100 Hours) ……………………………………….93
• 107. Fit for Purpose Tests for Lifting Equipment ………………………………………94
• 108. Obtaining Replacement Parts ………………………………………………………..94
• 109. Health and Safety …………………………………………………………………………….95
• 110. Lubricants …………………………………………………………………………………..95
• 111. Battery ……………………………………………………………………………………….97
• 112. Service Schedules ……………………………………………………………………………99
• 113. Introduction …………………………………………………………………………………99
• 114. How to Use the Service Schedules ………………………………………………..99
• 115. Calendar Equivalents …………………………………………………………………..99
• 116. Pre-start Cold Checks, Service Points and Fluid Levels ………………….100
• 117. Functional Test and Final Inspection …………………………………………….103
• 118. Fluids, Lubricants and Capacities ……………………………………………………..105
• 119. Coolant Mixtures ……………………………………………………………………….106
• 120. Fuel …………………………………………………………………………………………107
• 121. Prepare the Machine for Maintenance ……………………………………………… 110
• 122. Introduction ………………………………………………………………………………. 110
• 123. How to Make the Machine Safe (Boom Lowered) ………………………….. 111
• 124. How to Make the Machine Safe (Boom Lifted) ………………………………. 112
• 125. Cleaning the Machine …………………………………………………………………….. 115
• 126. Introduction ………………………………………………………………………………. 115
• 127. Preparing the Machine for Cleaning …………………………………………….. 115
• 128. Cleaning the Machine ………………………………………………………………… 116
• 129. Checking for Damage …………………………………………………………………….. 118
• 130. Check the Machine Body and Structure ……………………………………….. 118
• 131. Check the Tires ………………………………………………………………………… 118
• 132. Check the Seat and Seat Belt …………………………………………………….. 118
• 133. Check the Hydraulic Hoses and Fittings ………………………………………. 118
• 134. Checking the ROPS-FOPS Structure …………………………………………… 119
• 135. Greasing ……………………………………………………………………………………….120
• 136. Introduction ……………………………………………………………………………….120
• 137. Preparing the Machine for Greasing …………………………………………….120
• 138. Every 50 Hours ………………………………………………………………………….121
• 139. Every 500 Hours ………………………………………………………………………..123
• 140. Every 1000 Hours ………………………………………………………………………126
• 141. Oiling ……………………………………………………………………………………………127
• 142. Park Brake Cable ………………………………………………………………………127
• 143. Control Levers …………………………………………………………………………..127
• 144. Boom Chains …………………………………………………………………………….128
• 145. Access Panels ……………………………………………………………………………….129
• 146. Battery Cover ……………………………………………………………………………129
• 147. Engine Cover …………………………………………………………………………….130
• 148. Undershield ………………………………………………………………………………131
• 149. Rear Boom Cover ………………………………………………………………………132
• 150. Central Access Panels ……………………………………………………………….133
• 151. Cab Heater and Air Conditioning ………………………………………………………134
• 152. Changing the Air Intake Filter ………………………………………………………134
• 153. Boom ……………………………………………………………………………………………135
• 154. Boom Chains …………………………………………………………………………….135
• 155. Brakes ………………………………………………………………………………………….139
• 156. Park Brake ………………………………………………………………………………..139
• 157. Foot Brake ………………………………………………………………………………..141
• 158. Electrical System ……………………………………………………………………………142
• 159. Battery ……………………………………………………………………………………..142
• 160. Jump Starting the Engine ……………………………………………………………143
• 161. Fuses ……………………………………………………………………………………….144
• 162. Primary Fuses …………………………………………………………………………..146
• 163. Relays ……………………………………………………………………………………..147
• 164. Engine ………………………………………………………………………………………….149
• 165. Oil and Filter ……………………………………………………………………………..149
• 166. Cooling System …………………………………………………………………………151
• 167. Front End Accessory Drive Belt …………………………………………………..153
• 168. Air Filter ……………………………………………………………………………………155
• 169. Fuel System …………………………………………………………………………………..158
• 170. Introduction ……………………………………………………………………………….158
• 171. Water Separator and Engine Fuel Filter ………………………………………..158
• 172. Bleeding the System ………………………………………………………………….163
• 173. Hydraulic System ……………………………………………………………………………164
• 174. Introduction ……………………………………………………………………………….164
• 175. Releasing the Hydraulic Pressure ………………………………………………..165
• 176. Oil and Filter ……………………………………………………………………………..166
• 177. Hose Burst Protection Valves ………………………………………………………169
• 178. Transmission …………………………………………………………………………………171
• 179. Gearbox ……………………………………………………………………………………171
• 180. Axles ………………………………………………………………………………………..173
• 181. Tires and Wheels ……………………………………………………………………………177
• 182. Tire Ballast ………………………………………………………………………………..177
• 183. Tire Inflation ………………………………………………………………………………177
• 184. Wheel Nuts ……………………………………………………………………………….178
• 185. Wheel Alignment ……………………………………………………………………………179
• 186. Introduction ……………………………………………………………………………….179
• 187. Manual Steer Mode Selector ……………………………………………………….179
• 188. Wear Pads …………………………………………………………………………………….180
• 189. Boom Wear Pad Clearance …………………………………………………………180
• 190. Windshield Washer …………………………………………………………………………182
• 191. Checking the Level …………………………………………………………………….182
• 192. Fire Extinguisher (if fitted) ………………………………………………………………..183
• 193. Checking the Fire Extinguisher ……………………………………………………183
• 194. Optional Attachments
• 195. Introduction ……………………………………………………………………………………185
• 196. Attachments for your Machine ………………………………………………………….186
• 197. Connecting-Disconnecting Hydraulic Hoses ……………………………………….187
• 198. Introduction ……………………………………………………………………………….187
• 199. Connecting the Hydraulic Hoses ………………………………………………….187
• 200. Disconnecting the Hydraulic Hoses ………………………………………………188
• 201. Quick Release Couplings ……………………………………………………………189
• 202. Q-Fit Attachments …………………………………………………………………………..191
• 203. Mechanical Pin Locking ………………………………………………………………191
• 204. Specifications
• 205. Static Dimensions …………………………………………………………………………..193
• 206. All Models …………………………………………………………………………………193
• 207. Performance Dimensions ………………………………………………………………..194
• 208. Lift Performance ………………………………………………………………………..194
• 209. Maximum Wading Depth …………………………………………………………….195
• 210. Tire Sizes and Pressures ………………………………………………………………..196
• 211. Introduction ……………………………………………………………………………….196
• 212. Specifications ……………………………………………………………………………196
• 213. Load Charts …………………………………………………………………………………..198
• 214. Introduction ……………………………………………………………………………….198
• 215. Warranty Information
• 216. Machine Service Record Sheet ………………………………………………………..199