JCB 515-40 Loadall Operator Manual 9821-0950-5

Description

• Model List:
  • 515-40 Loadall

• 1. Safety Notices
• 2. Important Information ……………………………………………………………………….. vi
• 3. The Operator Manual …………………………………………………………………… vi
• 4. Safety Warnings ………………………………………………………………………….. vi
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Product Compliance ………………………………………………………………………1
• 8. Machine Model and Serial Number ………………………………………………….1
• 9. Using this Manual ………………………………………………………………………….1
• 10. Left Side, Right Side ………………………………………………………………………2
• 11. Cab-Canopy …………………………………………………………………………………2
• 12. Cross References ………………………………………………………………………….2
• 13. Machine Description …………………………………………………………………………..3
• 14. The JCB 515-40 ……………………………………………………………………………3
• 15. Intended Use ………………………………………………………………………………..3
• 16. Component Location ……………………………………………………………………..3
• 17. Safety Check List ……………………………………………………………………………….4
• 18. Safety – Yours and Others ………………………………………………………………4
• 19. General Safety ……………………………………………………………………………..4
• 20. Operating Safety …………………………………………………………………………..6
• 21. Maintenance Safety ……………………………………………………………………..10
• 22. Safety Labels …………………………………………………………………………………..15
• 23. Introduction …………………………………………………………………………………15
• 24. Safety Label Identification …………………………………………………………….16
• 25. Part Numbers and Descriptions …………………………………………………….16
• 26. Identifying Your Machine …………………………………………………………………..19
• 27. Machine Identification Plate ………………………………………………………….19
• 28. Component Identification Plates …………………………………………………….20
• 29. Machine Security ……………………………………………………………………………..23
• 30. Introduction …………………………………………………………………………………23
• 31. JCB Plantguard …………………………………………………………………………..23
• 32. Construction Equipment Security And Registration Scheme (CESAR) .23
• 33. Operation
• 34. Introduction ……………………………………………………………………………………..25
• 35. Before Entering the Cab ……………………………………………………………………26
• 36. Entering and Leaving the Cab ……………………………………………………………27
• 37. Emergency Exit …………………………………………………………………………..28
• 38. Doors and Windows …………………………………………………………………………29
• 39. Opening and Closing the Doors …………………………………………………….29
• 40. Opening and Closing the Door Upper Section …………………………………29
• 41. Seat Controls …………………………………………………………………………………..31
• 42. Introduction …………………………………………………………………………………31
• 43. Operators Seat ……………………………………………………………………………31
• 44. Seat Belt …………………………………………………………………………………………32
• 45. Inertia Reel Seat Belt …………………………………………………………………..32
• 46. Cab Layout ……………………………………………………………………………………..33
• 47. Component Key …………………………………………………………………………..33
• 48. Drive Controls, Switches and Instrument Panel ……………………………………34
• 49. Drive Controls ……………………………………………………………………………..34
• 50. Switches …………………………………………………………………………………….36
• 51. Instrument Panel …………………………………………………………………………40
• 52. Heater Controls …………………………………………………………………………..44
• 53. Operating Levers ……………………………………………………………………………..45
• 54. Introduction …………………………………………………………………………………45
• 55. Boom and Carriage Controls …………………………………………………………46
• 56. Auxiliary Controls ………………………………………………………………………..48
• 57. Safety Equipment …………………………………………………………………………….49
• 58. Load Charts ………………………………………………………………………………..49
• 59. Longitudinal Load Moment Indicator (LLMI) …………………………………….51
• 60. LLMI with Longitudinal Load Moment Control ………………………………….55
• 61. Inclinometer ………………………………………………………………………………..60
• 62. Fire Extinguisher (if fitted) …………………………………………………………….60
• 63. Beacon ………………………………………………………………………………………61
• 64. Before Starting the Engine …………………………………………………………………62
• 65. Starting the Engine …………………………………………………………………………..64
• 66. Preparing the Machine for Travel ……………………………………………………….66
• 67. Introduction …………………………………………………………………………………66
• 68. Preparing for Road Travel …………………………………………………………….66
• 69. Preparing for Site Travel ……………………………………………………………….68
• 70. Getting the Machine Moving ………………………………………………………………69
• 71. Operating Practices ……………………………………………………………………..69
• 72. Operating Procedure ……………………………………………………………………70
• 73. Stopping and Parking the Machine ……………………………………………………..71
• 74. Working with the Machine …………………………………………………………………73
• 75. Operating Practices and Site Safety ………………………………………………73
• 76. Clothing and Safety Equipment ……………………………………………………..73
• 77. Danger Zone ………………………………………………………………………………73
• 78. Working with the Boom ………………………………………………………………..74
• 79. Use of Machines on Gradients or Slopes ………………………………………..83
• 80. Operating Environment ……………………………………………………………………..86
• 81. Operating in Low Temperatures …………………………………………………….86
• 82. Operating in High Temperatures ……………………………………………………86
• 83. Refuelling the Machine ……………………………………………………………………..87
• 84. Low Fuel Levels ………………………………………………………………………….87
• 85. Filling the Tank ……………………………………………………………………………87
• 86. Moving a Disabled Machine ………………………………………………………………89
• 87. Transporting the Machine ………………………………………………………………….90
• 88. Lifting the Machine …………………………………………………………………………..92
• 89. Introduction …………………………………………………………………………………92
• 90. Preparing the Machine …………………………………………………………………92
• 91. Lifting the Machine ………………………………………………………………………93
• 92. Storage of the Machine …………………………………………………………………….94
• 93. Introduction …………………………………………………………………………………94
• 94. Storage Area ………………………………………………………………………………94
• 95. Prepare the Machine for Storage …………………………………………………..94
• 96. Put the Machine into Storage ………………………………………………………..94
• 97. During Storage ……………………………………………………………………………94
• 98. Take the Machine Out of Storage …………………………………………………..95
• 99. Routine Maintenance
• 100. Service Requirements ………………………………………………………………………97
• 101. Introduction …………………………………………………………………………………97
• 102. Owner-Operator Support ………………………………………………………………97
• 103. Service-Maintenance Agreements …………………………………………………97
• 104. Fit for Purpose Tests for Lifting Equipment ………………………………………97
• 105. Obtaining Replacement Parts ………………………………………………………..98
• 106. Health and Safety …………………………………………………………………………….99
• 107. Lubricants …………………………………………………………………………………..99
• 108. Battery ……………………………………………………………………………………..101
• 109. Service Schedules ………………………………………………………………………….103
• 110. Introduction ……………………………………………………………………………….103
• 111. How to Use the Service Schedules ………………………………………………103
• 112. Calendar Equivalents …………………………………………………………………103
• 113. Pre-start Cold Checks, Service Points and Fluid Levels ………………….104
• 114. Functional Test and Final Inspection …………………………………………….107
• 115. Fluids, Lubricants and Capacities ……………………………………………………..109
• 116. Specifications ……………………………………………………………………………109
• 117. Fuels ……………………………………………………………………………………….. 110
• 118. Coolant Mixtures ………………………………………………………………………. 112
• 119. Tools ……………………………………………………………………………………………. 113
• 120. Toolbox ……………………………………………………………………………………. 113
• 121. Carrying Tools onto the Machine …………………………………………………. 113
• 122. Prepare the Machine for Maintenance ……………………………………………… 114
• 123. Introduction ………………………………………………………………………………. 114
• 124. How to Make the Machine Safe (Boom Lowered) ………………………….. 114
• 125. How to Make the Machine Safe (Boom Lifted) ………………………………. 115
• 126. Using a Jack to Lift the Machine …………………………………………………. 116
• 127. Cleaning the Machine …………………………………………………………………….. 119
• 128. Introduction ………………………………………………………………………………. 119
• 129. Preparing the Machine for Cleaning ……………………………………………..120
• 130. Cleaning the Machine …………………………………………………………………120
• 131. Fan Reverse (if fitted) …………………………………………………………………123
• 132. Checking For Damage …………………………………………………………………….124
• 133. Checking the ROPS-FOPS …………………………………………………………124
• 134. Greasing ……………………………………………………………………………………….126
• 135. Preparing the Machine for Greasing …………………………………………….127
• 136. Greasing Sequence ……………………………………………………………………128
• 137. Grease Points ……………………………………………………………………………128
• 138. Oiling ……………………………………………………………………………………………132
• 139. Access Panels ……………………………………………………………………………….133
• 140. Introduction ……………………………………………………………………………….133
• 141. Engine Cover …………………………………………………………………………….134
• 142. Engine Side Panel ……………………………………………………………………..134
• 143. Rear Engine Guard ……………………………………………………………………136
• 144. Underfloor Cover ……………………………………………………………………….137
• 145. Hydraulic Tank Cover …………………………………………………………………137
• 146. Operators Seat Base ………………………………………………………………….139
• 147. Rear Wheel Arch Panels …………………………………………………………….140
• 148. Left Instrument Panel …………………………………………………………………140
• 149. Right Cab Panel ………………………………………………………………………..141
• 150. Air Conditioning (If Fitted) ………………………………………………………………..142
• 151. Service Checks …………………………………………………………………………142
• 152. Cab Heater Filter ……………………………………………………………………………143
• 153. Replacing the Cab Heater Filter …………………………………………………..143
• 154. Brakes ………………………………………………………………………………………….144
• 155. Park Brake ………………………………………………………………………………..144
• 156. Foot Brake ………………………………………………………………………………..147
• 157. Electrical System ……………………………………………………………………………150
• 158. Introduction ……………………………………………………………………………….150
• 159. Battery ……………………………………………………………………………………..150
• 160. Jump Starting the Engine ……………………………………………………………152
• 161. Fuses ……………………………………………………………………………………….154
• 162. Relays ……………………………………………………………………………………..158
• 163. LLMC Components ……………………………………………………………………159
• 164. Engine ………………………………………………………………………………………….160
• 165. Component Locations ………………………………………………………………..160
• 166. Oil and Filter ……………………………………………………………………………..160
• 167. Cooling System …………………………………………………………………………164
• 168. Alternator Drive Belt …………………………………………………………………..166
• 169. Compressor Drive Belt (if fitted) …………………………………………………..168
• 170. Hydraulic Service Pump Drive Belt ………………………………………………170
• 171. Air Filter ……………………………………………………………………………………171
• 172. Fuel System …………………………………………………………………………………..173
• 173. Introduction ……………………………………………………………………………….173
• 174. Fuel Filter …………………………………………………………………………………174
• 175. Bleeding the Fuel System …………………………………………………………..176
• 176. Hydraulic System ……………………………………………………………………………177
• 177. Introduction ……………………………………………………………………………….177
• 178. Release the Hydraulic Pressure …………………………………………………..177
• 179. Oil and Filter ……………………………………………………………………………..178
• 180. Changing the Hydraulic Breather Cap …………………………………………..179
• 181. Hose Burst Protection Valves ………………………………………………………181
• 182. Tyres and Wheels …………………………………………………………………………..182
• 183. Tyre Inflation ……………………………………………………………………………..182
• 184. Tyre Wear …………………………………………………………………………………183
• 185. Changing A Wheel …………………………………………………………………….183
• 186. Checking the Wheel Nut Torques …………………………………………………184
• 187. Wheel Alignment ……………………………………………………………………………185
• 188. Steer Phasing Adjustment …………………………………………………………..185
• 189. Wear Pads …………………………………………………………………………………….186
• 190. Windscreen Washer Reservoir …………………………………………………………187
• 191. Fire Extinguisher (if fitted) ………………………………………………………………..188
• 192. Checking the Fire Extinguisher ……………………………………………………188
• 193. Optional Attachments
• 194. Introduction ……………………………………………………………………………………189
• 195. Attachments for your Machine ………………………………………………………….190
• 196. Connecting-Disconnecting Hydraulic Hoses ……………………………………….191
• 197. Introduction ……………………………………………………………………………….191
• 198. Connecting the Hydraulic Hoses ………………………………………………….191
• 199. Disconnecting the Hydraulic Hoses ………………………………………………192
• 200. Quick Release Couplings ……………………………………………………………193
• 201. Quickhitch ……………………………………………………………………………………..195
• 202. Introduction ……………………………………………………………………………….195
• 203. Installing Attachments ………………………………………………………………..195
• 204. Removing Attachments ………………………………………………………………196
• 205. Tool Carrier Hitch ……………………………………………………………………………198
• 206. Installing Attachments ………………………………………………………………..198
• 207. Removing Attachments ………………………………………………………………199
• 208. Pallet Forks ……………………………………………………………………………………201
• 209. Safety ………………………………………………………………………………………201
• 210. Changing-Repositioning the Forks ……………………………………………….201
• 211. Road Travel ………………………………………………………………………………202
• 212. Daily Maintenance ……………………………………………………………………..202
• 213. 6-in-1 Shovel …………………………………………………………………………………203
• 214. Safety ………………………………………………………………………………………203
• 215. Preparing for Travel ……………………………………………………………………203
• 216. Control ……………………………………………………………………………………..203
• 217. Operation ………………………………………………………………………………….203
• 218. Daily Maintenance ……………………………………………………………………..206
• 219. Work Platforms ………………………………………………………………………………207
• 220. Specifications
• 221. Static Dimensions …………………………………………………………………………..209
• 222. Performance Dimensions ………………………………………………………………..210
• 223. Lift Performance ………………………………………………………………………..210
• 224. Loader Performance ………………………………………………………………….. 211
• 225. Maximum Wading Depth …………………………………………………………….212
• 226. Engine ……………………………………………………………………………………..212
• 227. Tyre Sizes and Pressures ………………………………………………………………..213
• 228. Introduction ……………………………………………………………………………….213
• 229. Specifications ……………………………………………………………………………214
• 230. Noise Data …………………………………………………………………………………….215
• 231. Introduction ……………………………………………………………………………….215
• 232. 515-40 ……………………………………………………………………………………..216
• 233. Vibration Data ………………………………………………………………………………..217
• 234. Introduction ……………………………………………………………………………….217
• 235. 515-40 ……………………………………………………………………………………..218
• 236. Warranty Information
• 237. Machine Service Record Sheet ………………………………………………………..219
• 238. Registration Information ………………………………………………………………….221
• 239. European Community Standards
• 240. EC Declaration of Conformity …………………………………………………………..223
• 241. Introduction ……………………………………………………………………………….223