JCB 524-50, 527-55 Loadall Operator Manual 9811-1278

Description

• Model List:
  • 524-50, 527-55 Loadall

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………1
• 10. Cab-Canopy …………………………………………………………………………………1
• 11. Cross References ………………………………………………………………………….1
• 12. Machine Description …………………………………………………………………………..2
• 13. The JCB Loadall ……………………………………………………………………………2
• 14. Intended Use ………………………………………………………………………………..2
• 15. Component Location ……………………………………………………………………..2
• 16. Safety Check List ……………………………………………………………………………….5
• 17. Safety – Yours and Others ………………………………………………………………5
• 18. General Safety ……………………………………………………………………………..5
• 19. Operating Safety …………………………………………………………………………..7
• 20. Maintenance Safety …………………………………………………………………….. 11
• 21. Safety Labels …………………………………………………………………………………..17
• 22. Introduction …………………………………………………………………………………17
• 23. Safety Label Identification …………………………………………………………….18
• 24. Identifying Your Machine …………………………………………………………………..20
• 25. Machine Identification Plate ………………………………………………………….20
• 26. Component Identification Plates …………………………………………………….21
• 27. Machine Security ……………………………………………………………………………..24
• 28. Introduction …………………………………………………………………………………24
• 29. JCB Plantguard …………………………………………………………………………..24
• 30. Operation
• 31. Introduction ……………………………………………………………………………………..25
• 32. Before Entering the Cab ……………………………………………………………………26
• 33. Entering and Leaving the Cab ……………………………………………………………27
• 34. Emergency Exit …………………………………………………………………………..28
• 35. Doors and Windows …………………………………………………………………………29
• 36. Opening and Closing the Doors …………………………………………………….29
• 37. Opening and Closing the Upper Door Section …………………………………30
• 38. Seat Controls …………………………………………………………………………………..31
• 39. Introduction …………………………………………………………………………………31
• 40. Basic Seat ………………………………………………………………………………….31
• 41. Seat Belt …………………………………………………………………………………………32
• 42. Inertia Reel Seat Belt …………………………………………………………………..32
• 43. Static Seat Belt ……………………………………………………………………………33
• 44. Cab Layout ……………………………………………………………………………………..34
• 45. Component Key …………………………………………………………………………..35
• 46. Drive Controls, Switches and Instruments ……………………………………………36
• 47. Drive Controls ……………………………………………………………………………..36
• 48. Switches …………………………………………………………………………………….39
• 49. Instrument Panel …………………………………………………………………………42
• 50. Cab Heater Controls …………………………………………………………………….45
• 51. Operating Levers ……………………………………………………………………………..46
• 52. Introduction …………………………………………………………………………………46
• 53. Control Layouts …………………………………………………………………………..46
• 54. Boom and Carriage Controls …………………………………………………………47
• 55. Auxiliary Controls ………………………………………………………………………..52
• 56. Float Control ……………………………………………………………………………….54
• 57. Safety Equipment …………………………………………………………………………….55
• 58. Control Locks ……………………………………………………………………………..55
• 59. Load Charts ………………………………………………………………………………..56
• 60. Boom Indicators ………………………………………………………………………….58
• 61. Longitudinal Load Moment Indicator (LLMI) …………………………………….59
• 62. Longitudinal Load Moment Indicator (LLMI) with Longitudinal Load Motion
• 63. Control (LLMC) System – Manual Control Machines …………………………63
• 64. Longitudinal Load Moment Indicator (LLMI) with Longitudinal Load Motion
• 65. Control (LLMC) System – Servo Control Machines …………………………..69
• 66. Inclinometer ………………………………………………………………………………..78
• 67. Beacon ………………………………………………………………………………………78
• 68. Fire Extinguisher (if fitted) …………………………………………………………….79
• 69. Before Starting the Engine …………………………………………………………………80
• 70. Starting the Engine …………………………………………………………………………..82
• 71. Preparing the Machine for Travel ……………………………………………………….84
• 72. Introduction …………………………………………………………………………………84
• 73. Preparing for Road Travel …………………………………………………………….84
• 74. Preparing for Site Travel ……………………………………………………………….85
• 75. Getting the Machine Moving ………………………………………………………………86
• 76. Operating Practices ……………………………………………………………………..86
• 77. Operating Procedure ……………………………………………………………………87
• 78. Stopping and Parking the Machine ……………………………………………………..88
• 79. Working with the Machine …………………………………………………………………89
• 80. Operating Practices and Site Safety ………………………………………………89
• 81. Clothing and Safety Equipment ……………………………………………………..89
• 82. Danger Zone ………………………………………………………………………………89
• 83. Working with the Boom ………………………………………………………………..90
• 84. Use of Machines on Gradients or Slopes ………………………………………100
• 85. Operating Environment ……………………………………………………………………103
• 86. Operating in Low Temperatures …………………………………………………..103
• 87. Operating in High Temperatures ………………………………………………….103
• 88. Tow Hitch Option ……………………………………………………………………………104
• 89. Introduction ……………………………………………………………………………….104
• 90. Connecting the Trailer ………………………………………………………………..105
• 91. Prepare the Trailer For Towing …………………………………………………….106
• 92. Refuelling the Machine ……………………………………………………………………107
• 93. Low Fuel Levels ………………………………………………………………………..107
• 94. Filling the Tank ………………………………………………………………………….107
• 95. Moving a Disabled Machine …………………………………………………………….109
• 96. Transporting the Machine ……………………………………………………………….. 110
• 97. Storage of the Machine ………………………………………………………………….. 112
• 98. Introduction ………………………………………………………………………………. 112
• 99. Storage Area ……………………………………………………………………………. 112
• 100. Prepare the Machine for Storage ………………………………………………… 112
• 101. Put the Machine into Storage ……………………………………………………… 112
• 102. During Storage …………………………………………………………………………. 112
• 103. Take the Machine Out of Storage ………………………………………………… 113
• 104. Routine Maintenance
• 105. Service Requirements| …………………………………………………………………… 115
• 106. Introduction ………………………………………………………………………………. 115
• 107. Owner-Operator Support ……………………………………………………………. 115
• 108. Service-Maintenance Agreements ………………………………………………. 115
• 109. Fit for Purpose Tests for Lifting Equipment ……………………………………. 115
• 110. Obtaining Replacement Parts ……………………………………………………… 116
• 111. Health and Safety ………………………………………………………………………….. 117
• 112. Lubricants ………………………………………………………………………………… 117
• 113. Battery …………………………………………………………………………………….. 119
• 114. Service Schedules ………………………………………………………………………….121
• 115. Introduction ……………………………………………………………………………….121
• 116. How to Use the Service Schedules ………………………………………………121
• 117. Calendar Equivalents …………………………………………………………………121
• 118. Pre-start Cold Checks, Service Points and Fluid Levels ………………….122
• 119. Functional Test and Final Inspection …………………………………………….125
• 120. Fluids, Lubricants and Capacities ……………………………………………………..127
• 121. Coolant Mixtures ……………………………………………………………………….128
• 122. Fuel …………………………………………………………………………………………129
• 123. Prepare the Machine for Maintenance ………………………………………………132
• 124. Introduction ……………………………………………………………………………….132
• 125. How to Make the Machine Safe (Boom Lowered) …………………………..133
• 126. How to Make the Machine Safe (Boom Lifted) ……………………………….134
• 127. Cleaning the Machine ……………………………………………………………………..136
• 128. Introduction ……………………………………………………………………………….136
• 129. Preparing the Machine for Cleaning ……………………………………………..136
• 130. Cleaning the Machine …………………………………………………………………137
• 131. Checking for Damage ……………………………………………………………………..139
• 132. Check the Machine Body and Structure ………………………………………..139
• 133. Check the Tyres ………………………………………………………………………..139
• 134. Check the Seat and Seat Belt ……………………………………………………..139
• 135. Check the Hydraulic Hoses and Fittings ……………………………………….139
• 136. Check the Electrical Circuits ………………………………………………………..140
• 137. Checking the ROPS-FOPS Structure ……………………………………………140
• 138. Greasing ……………………………………………………………………………………….141
• 139. Introduction ……………………………………………………………………………….141
• 140. Preparing the Machine for Greasing …………………………………………….141
• 141. Every 50 Hours ………………………………………………………………………….142
• 142. Every 500 Hours ………………………………………………………………………..144
• 143. Every 1000 Hours ………………………………………………………………………145
• 144. Oiling ……………………………………………………………………………………………146
• 145. Every 50 Hours ………………………………………………………………………….146
• 146. Access Panels ……………………………………………………………………………….147
• 147. Engine Cover …………………………………………………………………………….147
• 148. Battery Cover ……………………………………………………………………………147
• 149. Rear Grille ………………………………………………………………………………..147
• 150. Undershields …………………………………………………………………………….148
• 151. Seat Base …………………………………………………………………………………149
• 152. Cab Heater Filter ……………………………………………………………………………150
• 153. Cleaning the Cab Heater Filter …………………………………………………….150
• 154. Brakes ………………………………………………………………………………………….151
• 155. Park Brake ………………………………………………………………………………..151
• 156. Foot Brake ………………………………………………………………………………..153
• 157. Electrical System ……………………………………………………………………………154
• 158. Battery ……………………………………………………………………………………..154
• 159. Jump Starting the Engine ……………………………………………………………156
• 160. Fuses ……………………………………………………………………………………….157
• 161. Primary Fuses …………………………………………………………………………..158
• 162. Relays ……………………………………………………………………………………..159
• 163. Engine ………………………………………………………………………………………….160
• 164. Oil and Filter ……………………………………………………………………………..160
• 165. Cooling System …………………………………………………………………………162
• 166. Front End Accessory Drive Belt …………………………………………………..165
• 167. Air Filter ……………………………………………………………………………………167
• 168. Fuel System …………………………………………………………………………………..169
• 169. Introduction ……………………………………………………………………………….169
• 170. Water Separator and Engine Fuel Filter ………………………………………..170
• 171. Bleeding the System ………………………………………………………………….175
• 172. Hydraulic System ……………………………………………………………………………176
• 173. Introduction ……………………………………………………………………………….176
• 174. Releasing the Hydraulic Pressure ………………………………………………..177
• 175. Oil and Filter ……………………………………………………………………………..178
• 176. Hose Burst Protection Valves ………………………………………………………180
• 177. Transmission …………………………………………………………………………………182
• 178. Axles ………………………………………………………………………………………..182
• 179. Tyres and Wheels …………………………………………………………………………..184
• 180. Tyre Inflation ……………………………………………………………………………..184
• 181. Wheel Alignment ……………………………………………………………………………186
• 182. Introduction ……………………………………………………………………………….186
• 183. Electronic Steer Mode Selector ……………………………………………………186
• 184. Wear Pads …………………………………………………………………………………….187
• 185. Boom Wear Pad Clearance …………………………………………………………187
• 186. Windscreen Washer ……………………………………………………………………….188
• 187. Checking the Level …………………………………………………………………….188
• 188. Fire Extinguisher (if fitted) ………………………………………………………………..189
• 189. Checking the Fire Extinguisher ……………………………………………………189
• 190. Optional Attachments
• 191. Introduction ……………………………………………………………………………………191
• 192. Attachments for your Machine ………………………………………………………….192
• 193. Connecting-Disconnecting Hydraulic Hoses ……………………………………….193
• 194. Introduction ……………………………………………………………………………….193
• 195. Connecting the Hydraulic Hoses ………………………………………………….193
• 196. Disconnecting the Hydraulic Hoses ………………………………………………194
• 197. Quick Release Couplings ……………………………………………………………195
• 198. Q-Fit Attachments …………………………………………………………………………..197
• 199. Compact Tool Carrier …………………………………………………………………197
• 200. Extension Jibs, Hooks and Suspended Loads ……………………………………201
• 201. 6-in-1 Shovel …………………………………………………………………………………202
• 202. Safety ………………………………………………………………………………………202
• 203. Preparing for Travel ……………………………………………………………………202
• 204. Control ……………………………………………………………………………………..202
• 205. Operation ………………………………………………………………………………….202
• 206. Daily Maintenance ……………………………………………………………………..204
• 207. Manure-Silage Fork with Top Grab ……………………………………………………205
• 208. Safety ………………………………………………………………………………………205
• 209. Control ……………………………………………………………………………………..205
• 210. Preparing for Travel ……………………………………………………………………205
• 211. Installing and Removing ……………………………………………………………..205
• 212. Operation ………………………………………………………………………………….205
• 213. Daily Maintenance ……………………………………………………………………..205
• 214. Attachments with Hydraulic Clamping of Loads ………………………………….206
• 215. Work Platforms ………………………………………………………………………………207
• 216. Specifications
• 217. Static Dimensions …………………………………………………………………………..209
• 218. 524-50, 527-55 ………………………………………………………………………….209
• 219. Performance Dimensions ………………………………………………………………..210
• 220. Lift Performance ………………………………………………………………………..210
• 221. Loader Performance …………………………………………………………………..210
• 222. Wind Loads ………………………………………………………………………………210
• 223. Noise Data ……………………………………………………………………………………. 211
• 224. Introduction ………………………………………………………………………………. 211
• 225. 524-50, 527-55 …………………………………………………………………………. 211
• 226. Vibration Data ………………………………………………………………………………..212
• 227. Introduction ……………………………………………………………………………….212
• 228. 524-50, 527-55 ………………………………………………………………………….213
• 229. Tyre Sizes and Pressures ………………………………………………………………..214
• 230. Introduction ……………………………………………………………………………….214
• 231. Specifications ……………………………………………………………………………214
• 232. Trailer Towing ………………………………………………………………………………..215
• 233. Towing Limitations ……………………………………………………………………..215
• 234. Warranty Information
• 235. Machine Service Record Sheet ………………………………………………………..217