JCB 526-56 Loadall Operator Manual 9811-3200

Description

• Model List:
  • 526-56 Loadall

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Using the Machine …………………………………………………………………………1
• 12. Cab-Canopy …………………………………………………………………………………1
• 13. Cross References ………………………………………………………………………….2
• 14. Machine Description …………………………………………………………………………..3
• 15. The JCB Loadall ……………………………………………………………………………3
• 16. Intended Use ………………………………………………………………………………..3
• 17. Component Locations ……………………………………………………………………3
• 18. Safety Check List ……………………………………………………………………………….5
• 19. Safety – Yours and Others ………………………………………………………………5
• 20. General Safety ……………………………………………………………………………..5
• 21. Operating Safety …………………………………………………………………………..7
• 22. Maintenance Safety …………………………………………………………………….. 11
• 23. Safety Decals ………………………………………………………………………………….17
• 24. Introduction …………………………………………………………………………………17
• 25. Safety Decal Recognition ……………………………………………………………..18
• 26. Identifying Your Machine …………………………………………………………………..20
• 27. Machine Identification Plate ………………………………………………………….20
• 28. Component Identification Plates …………………………………………………….21
• 29. Machine Security ……………………………………………………………………………..24
• 30. Introduction …………………………………………………………………………………24
• 31. JCB Plantguard …………………………………………………………………………..24
• 32. Construction Equipment Security And Registration Scheme (CESAR) .24
• 33. Operation
• 34. Introduction ……………………………………………………………………………………..25
• 35. Before Entering the Cab ……………………………………………………………………26
• 36. Entering and Leaving the Cab ……………………………………………………………27
• 37. Emergency Exit …………………………………………………………………………..28
• 38. Doors and Windows …………………………………………………………………………29
• 39. Opening and Closing the Doors …………………………………………………….29
• 40. Opening and Closing the Upper Door Section …………………………………29
• 41. Opening and Closing the Rear Window ………………………………………….30
• 42. Seat Controls …………………………………………………………………………………..31
• 43. Introduction …………………………………………………………………………………31
• 44. Basic Seat ………………………………………………………………………………….31
• 45. Suspension Seat (Type 1) …………………………………………………………….32
• 46. Suspension Seat (Type 2) …………………………………………………………….33
• 47. Seat Belt …………………………………………………………………………………………34
• 48. Inertia Reel Seat Belt …………………………………………………………………..34
• 49. Static Seat Belt ……………………………………………………………………………35
• 50. Cab Layout ……………………………………………………………………………………..36
• 51. Component Key …………………………………………………………………………..37
• 52. Drive Controls, Switches and Instruments ……………………………………………38
• 53. Drive Controls ……………………………………………………………………………..38
• 54. Switches …………………………………………………………………………………….45
• 55. Instrument Panel …………………………………………………………………………51
• 56. Air Conditioning and Heater Controls ……………………………………………..57
• 57. Operating Levers ……………………………………………………………………………..58
• 58. Introduction …………………………………………………………………………………58
• 59. Control Layouts …………………………………………………………………………..58
• 60. Boom and Carriage Controls …………………………………………………………59
• 61. Auxiliary Controls ………………………………………………………………………..63
• 62. Safety Equipment …………………………………………………………………………….66
• 63. Control Lever Locks …………………………………………………………………….66
• 64. Load Charts ………………………………………………………………………………..67
• 65. Boom Indicators ………………………………………………………………………….69
• 66. Load Moment Indicator (LMI) ………………………………………………………..70
• 67. Inclinometer ………………………………………………………………………………..74
• 68. Beacon ………………………………………………………………………………………74
• 69. Fire Extinguisher (if fitted) …………………………………………………………….75
• 70. Before Starting the Engine …………………………………………………………………76
• 71. Starting the Engine …………………………………………………………………………..78
• 72. Preparing the Machine for Travel ……………………………………………………….79
• 73. Preparing for Road Travel …………………………………………………………….79
• 74. Preparing for Site Travel ……………………………………………………………….81
• 75. Getting the Machine Moving ………………………………………………………………83
• 76. Operating Practices ……………………………………………………………………..83
• 77. Operating Procedure ……………………………………………………………………84
• 78. Stopping and Parking the Machine ……………………………………………………..85
• 79. Working with the Machine …………………………………………………………………87
• 80. Operating Practices and Site Safety ………………………………………………87
• 81. Safety Practices ………………………………………………………………………….87
• 82. Danger Zone ………………………………………………………………………………88
• 83. Risk Assessment …………………………………………………………………………88
• 84. Lifting and Loading Operations ……………………………………………………..89
• 85. Safety Warnings ………………………………………………………………………….90
• 86. Fork Ratings ……………………………………………………………………………….92
• 87. Handling Palleted Loads ………………………………………………………………93
• 88. Uneven Loads …………………………………………………………………………….94
• 89. Handling Bales ……………………………………………………………………………95
• 90. Working with a Shovel ………………………………………………………………….96
• 91. Use of Machines on Gradients or Slopes ………………………………………..97
• 92. Operating Environment ……………………………………………………………………100
• 93. Introduction ……………………………………………………………………………….100
• 94. Operating in Low Temperatures …………………………………………………..100
• 95. Operating in High Temperatures ………………………………………………….100
• 96. Tow Hitch Options …………………………………………………………………………..101
• 97. Introduction ……………………………………………………………………………….101
• 98. Connecting the Trailer ………………………………………………………………..102
• 99. Refuelling the Machine ……………………………………………………………………107
• 100. Low Fuel Levels ………………………………………………………………………..107
• 101. Filling the Tank ………………………………………………………………………….107
• 102. Moving a Disabled Machine …………………………………………………………….109
• 103. Recovery Hitch ………………………………………………………………………….109
• 104. Transporting the Machine ……………………………………………………………….. 110
• 105. Lifting a Machine …………………………………………………………………………… 111
• 106. Storage of the Machine ………………………………………………………………….. 112
• 107. Introduction ………………………………………………………………………………. 112
• 108. Storage Area ……………………………………………………………………………. 112
• 109. Prepare the Machine for Storage ………………………………………………… 112
• 110. Put the Machine into Storage ……………………………………………………… 112
• 111. During Storage …………………………………………………………………………. 112
• 112. Take the Machine Out of Storage ………………………………………………… 113
• 113. Routine Maintenance
• 114. Service Requirements ……………………………………………………………………. 115
• 115. Introduction ………………………………………………………………………………. 115
• 116. Owner-Operator Support ……………………………………………………………. 115
• 117. Service-Maintenance Agreements ………………………………………………. 115
• 118. Initial Service and Inspection (100 Hours) …………………………………….. 115
• 119. Lifting Regulations – Inspections and Tests …………………………………… 116
• 120. Obtaining Replacement Parts ……………………………………………………… 116
• 121. Health and Safety ………………………………………………………………………….. 117
• 122. Lubricants ………………………………………………………………………………… 117
• 123. Battery …………………………………………………………………………………….. 119
• 124. Service Schedules ………………………………………………………………………….121
• 125. Introduction ……………………………………………………………………………….121
• 126. How to Use the Service Schedules ………………………………………………121
• 127. Calendar Equivalents …………………………………………………………………121
• 128. Pre-start Cold Checks, Service Points and Fluid Levels ………………….122
• 129. Functional Test and Final Inspection …………………………………………….125
• 130. Fluids, Lubricants and Capacities ……………………………………………………..127
• 131. Coolant Mixtures ……………………………………………………………………….129
• 132. Fuel …………………………………………………………………………………………130
• 133. Prepare the Machine for Maintenance ………………………………………………133
• 134. Introduction ……………………………………………………………………………….133
• 135. How to Make the Machine Safe (Boom Lowered) …………………………..134
• 136. How to Make the Machine Safe (Boom Lifted) ……………………………….135
• 137. Cleaning the Machine ……………………………………………………………………..137
• 138. Introduction ……………………………………………………………………………….137
• 139. Preparing the Machine for Cleaning ……………………………………………..137
• 140. Cleaning the Machine …………………………………………………………………138
• 141. Checking for Damage ……………………………………………………………………..141
• 142. Check the Machine Body and Structure ………………………………………..141
• 143. Check the Tyres ………………………………………………………………………..141
• 144. Check the Seat and Seat Belt ……………………………………………………..141
• 145. Check the Hydraulic Hoses and Fittings ……………………………………….141
• 146. Checking the ROPS-FOPS Structure ……………………………………………142
• 147. Greasing ……………………………………………………………………………………….143
• 148. Introduction ……………………………………………………………………………….143
• 149. Preparing the Machine for Greasing …………………………………………….143
• 150. Every 50 Hours ………………………………………………………………………….144
• 151. Every 500 Hours ………………………………………………………………………..145
• 152. Every 1000 Hours ………………………………………………………………………147
• 153. Oiling ……………………………………………………………………………………………148
• 154. Park Brake Cable ………………………………………………………………………148
• 155. Control Levers …………………………………………………………………………..148
• 156. Access Panels ……………………………………………………………………………….149
• 157. Battery Cover ……………………………………………………………………………149
• 158. Engine Cover …………………………………………………………………………….150
• 159. Rear Cover ……………………………………………………………………………….151
• 160. Undershield ………………………………………………………………………………152
• 161. Heater and Air Conditioning …………………………………………………………….153
• 162. Changing the Air Intake Filter ………………………………………………………153
• 163. Brakes ………………………………………………………………………………………….154
• 164. Park Brake ………………………………………………………………………………..154
• 165. Foot Brake ………………………………………………………………………………..156
• 166. Electrical System ……………………………………………………………………………157
• 167. Battery ……………………………………………………………………………………..157
• 168. Jump Starting the Engine ……………………………………………………………159
• 169. Fuses ……………………………………………………………………………………….160
• 170. Primary Fuses …………………………………………………………………………..165
• 171. Relays ……………………………………………………………………………………..166
• 172. Engine ………………………………………………………………………………………….171
• 173. Oil and Filter ……………………………………………………………………………..171
• 174. Cooling System …………………………………………………………………………173
• 175. Front End Accessory Drive Belt …………………………………………………..175
• 176. Air Filter ……………………………………………………………………………………177
• 177. Fuel System …………………………………………………………………………………..179
• 178. Introduction ……………………………………………………………………………….179
• 179. Water Separator and Engine Fuel Filter ………………………………………..179
• 180. Bleeding the System ………………………………………………………………….184
• 181. Hydraulic System ……………………………………………………………………………185
• 182. Introduction ……………………………………………………………………………….185
• 183. Releasing the Hydraulic Pressure ………………………………………………..186
• 184. Oil and Filter ……………………………………………………………………………..187
• 185. Hose Burst Protection Valves ………………………………………………………190
• 186. Transmission …………………………………………………………………………………192
• 187. Gearbox ……………………………………………………………………………………192
• 188. Axles ………………………………………………………………………………………..195
• 189. Tyres and Wheels …………………………………………………………………………..199
• 190. Tyre Inflation ……………………………………………………………………………..199
• 191. Checking the Wheel Nut Torques …………………………………………………200
• 192. Wheel Nut Torque Indicators (if fitted) …………………………………………..200
• 193. Wheel Alignment ……………………………………………………………………………201
• 194. Introduction ……………………………………………………………………………….201
• 195. Manual Steer Mode Selector ……………………………………………………….201
• 196. Electronic Steer Mode Selector ……………………………………………………202
• 197. Wear Pads …………………………………………………………………………………….203
• 198. Boom Wear Pad Clearance …………………………………………………………203
• 199. Windscreen Washer ……………………………………………………………………….204
• 200. Checking the Level …………………………………………………………………….204
• 201. Fire Extinguisher (if fitted) ………………………………………………………………..205
• 202. Checking the Fire Extinguisher ……………………………………………………205
• 203. Optional Attachments
• 204. Introduction ……………………………………………………………………………………207
• 205. Attachments for your Machine ………………………………………………………….208
• 206. Connecting-Disconnecting Hydraulic Hoses ……………………………………….209
• 207. Introduction ……………………………………………………………………………….209
• 208. Connecting the Hydraulic Hoses ………………………………………………….209
• 209. Disconnecting the Hydraulic Hoses ………………………………………………210
• 210. Quick Release Couplings …………………………………………………………… 211
• 211. Tool Carrier Attachments …………………………………………………………………213
• 212. Mechanical Pin Locking Option ……………………………………………………213
• 213. Hydraulic Pin Locking Option ………………………………………………………215
• 214. Q-Fit Attachments …………………………………………………………………………..219
• 215. Mechanical Pin Locking Option ……………………………………………………219
• 216. Hydraulic Pin Locking Option ………………………………………………………221
• 217. Extension Jib …………………………………………………………………………………225
• 218. Safety ………………………………………………………………………………………225
• 219. Installing-Removing ……………………………………………………………………225
• 220. Operation ………………………………………………………………………………….225
• 221. Maintenance ……………………………………………………………………………..226
• 222. Fork Mounted Hook ………………………………………………………………………..227
• 223. Safety ………………………………………………………………………………………227
• 224. Installing …………………………………………………………………………………..227
• 225. Removing …………………………………………………………………………………227
• 226. Operation ………………………………………………………………………………….228
• 227. Maintenance ……………………………………………………………………………..228
• 228. Work Platforms ………………………………………………………………………………229
• 229. Specifications
• 230. Static Dimensions …………………………………………………………………………..231
• 231. 526-56 ……………………………………………………………………………………..231
• 232. Performance Dimensions ………………………………………………………………..233
• 233. 526-56 ……………………………………………………………………………………..233
• 234. Axle Weight Distribution ………………………………………………………………….234
• 235. Noise Data …………………………………………………………………………………….235
• 236. Vibration Data ………………………………………………………………………………..236
• 237. Introduction ……………………………………………………………………………….236
• 238. 526-56 ……………………………………………………………………………………..237
• 239. Tyre Sizes and Pressures ………………………………………………………………..238
• 240. Introduction ……………………………………………………………………………….238
• 241. Specifications ……………………………………………………………………………238
• 242. Trailer Towing ………………………………………………………………………………..239
• 243. Towing Limitations ……………………………………………………………………..239
• 244. Load Charts …………………………………………………………………………………..240
• 245. Introduction ……………………………………………………………………………….240
• 246. Warranty Information
• 247. Machine Service Record Sheet ………………………………………………………..241
• 248. Registration Information ………………………………………………………………….243