JCB 8025 ZTS, 8026 CTS, 8030 ZTS, 8035 ZTS Operator Manual 9811-9950

Description

• Model List:
  • 8025 ZTS, 8026 CTS, 8030 ZTS, 8035 ZTS

• 1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
• 7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
• 8. Cross References ………………………………………………………………………………………………………………… 2
• 9. Location of Manual ………………………………………………………………………………………………………………. 2
• 10. Safety
• 11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
• 12. Safety Warnings …………………………………………………………………………………………………………………… 3
• 13. General Safety …………………………………………………………………………………………………………………….. 4
• 14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
• 15. About the Product
• 16. Introduction
• 17. General ……………………………………………………………………………………………………………………………….. 7
• 18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
• 19. Product Compliance ……………………………………………………………………………………………………………… 7
• 20. Description
• 21. General ……………………………………………………………………………………………………………………………….. 8
• 22. Intended Use ……………………………………………………………………………………………………………………….. 8
• 23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
• 24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
• 25. Danger Zone ……………………………………………………………………………………………………………………….. 8
• 26. Main Component Locations …………………………………………………………………………………………………… 9
• 27. Product and Component Identification
• 28. Machine …………………………………………………………………………………………………………………………….. 10
• 29. Engine ………………………………………………………………………………………………………………………………. 10
• 30. Operator Protective Structure ………………………………………………………………………………………………. 11
• 31. Safety Labels
• 32. General ……………………………………………………………………………………………………………………………… 12
• 33. Safety Label Identification ……………………………………………………………………………………………………. 12
• 34. Operator Station
• 35. Component Locations …………………………………………………………………………………………………………. 14
• 36. Console Switches
• 37. General ……………………………………………………………………………………………………………………………… 15
• 38. Work Lights ……………………………………………………………………………………………………………………….. 15
• 39. Beacon ……………………………………………………………………………………………………………………………… 15
• 40. Overload Warning System …………………………………………………………………………………………………… 15
• 41. Window Wipers ………………………………………………………………………………………………………………….. 16
• 42. Interior Switches
• 43. Ignition Switch ……………………………………………………………………………………………………………………. 17
• 44. Cab Interior Light ……………………………………………………………………………………………………………….. 17
• 45. Operation
• 46. Introduction
• 47. General ……………………………………………………………………………………………………………………………… 19
• 48. Operating Safety
• 49. General ……………………………………………………………………………………………………………………………… 20
• 50. Worksite Safety ………………………………………………………………………………………………………………….. 22
• 51. Risk Assessment ……………………………………………………………………………………………………………….. 23
• 52. Walk-Around Inspection
• 53. General ……………………………………………………………………………………………………………………………… 25
• 54. Entering and Leaving the Operator Station
• 55. General ……………………………………………………………………………………………………………………………… 26
• 56. Emergency Exit ………………………………………………………………………………………………………………….. 28
• 57. Doors
• 58. Operator Door ……………………………………………………………………………………………………………………. 30
• 59. Windows
• 60. Front Window …………………………………………………………………………………………………………………….. 32
• 61. Side Window ……………………………………………………………………………………………………………………… 33
• 62. Before Starting the Engine
• 63. General ……………………………………………………………………………………………………………………………… 35
• 64. Operator Seat
• 65. General ……………………………………………………………………………………………………………………………… 36
• 66. Basic Seat …………………………………………………………………………………………………………………………. 36
• 67. Suspension Seat ………………………………………………………………………………………………………………… 37
• 68. Seat Belt
• 69. General ……………………………………………………………………………………………………………………………… 38
• 70. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 38
• 71. Static Seat Belt ………………………………………………………………………………………………………………….. 39
• 72. Starting the Engine
• 73. General ……………………………………………………………………………………………………………………………… 42
• 74. Immobiliser ………………………………………………………………………………………………………………………… 43
• 75. Warming Up ………………………………………………………………………………………………………………………. 46
• 76. Stopping and Parking
• 77. General ……………………………………………………………………………………………………………………………… 47
• 78. Preparing for Travel
• 79. General ……………………………………………………………………………………………………………………………… 48
• 80. Preparing for Worksite Travel ………………………………………………………………………………………………. 48
• 81. Beacon ……………………………………………………………………………………………………………………………… 48
• 82. Safety Equipment
• 83. General ……………………………………………………………………………………………………………………………… 50
• 84. Slew Lock …………………………………………………………………………………………………………………………. 50
• 85. Control Lock ………………………………………………………………………………………………………………………. 50
• 86. Drive Controls
• 87. Track Controls ……………………………………………………………………………………………………………………. 52
• 88. Hand Throttle Control …………………………………………………………………………………………………………. 52
• 89. Instruments
• 90. General ……………………………………………………………………………………………………………………………… 54
• 91. Instrument Panel ………………………………………………………………………………………………………………… 54
• 92. Fuel Gauge ……………………………………………………………………………………………………………………….. 54
• 93. Getting the Machine Moving
• 94. General ……………………………………………………………………………………………………………………………… 56
• 95. Driving the Machine
• 96. General ……………………………………………………………………………………………………………………………… 57
• 97. Operating Levers-Pedals
• 98. General ……………………………………………………………………………………………………………………………… 58
• 99. Control Layouts ………………………………………………………………………………………………………………….. 58
• 100. Excavator Arm Controls ………………………………………………………………………………………………………. 58
• 101. Dozer Blade Controls …………………………………………………………………………………………………………. 63
• 102. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 63
• 103. Lifting and Loading
• 104. General ……………………………………………………………………………………………………………………………… 66
• 105. Load Charts ………………………………………………………………………………………………………………………. 66
• 106. Overload Warning System …………………………………………………………………………………………………… 67
• 107. Working with the Excavator Arm
• 108. General ……………………………………………………………………………………………………………………………… 68
• 109. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 68
• 110. Lifting With the Excavator Arm …………………………………………………………………………………………….. 68
• 111. Digging ……………………………………………………………………………………………………………………………… 69
• 112. Working with the Dozer Blade
• 113. General ……………………………………………………………………………………………………………………………… 72
• 114. Dozing and Grading ……………………………………………………………………………………………………………. 72
• 115. Scraping and Cutting ………………………………………………………………………………………………………….. 72
• 116. Backfilling ………………………………………………………………………………………………………………………….. 73
• 117. Slopes
• 118. General ……………………………………………………………………………………………………………………………… 74
• 119. Driving on Slopes ………………………………………………………………………………………………………………. 74
• 120. Working on Slopes …………………………………………………………………………………………………………….. 74
• 121. Heating, Ventilating and Air-Conditioning (HVAC)
• 122. General ……………………………………………………………………………………………………………………………… 76
• 123. Air-Conditioning Controls …………………………………………………………………………………………………….. 76
• 124. Cab Heater Controls …………………………………………………………………………………………………………… 76
• 125. Power Sockets
• 126. Auxiliary Power Socket ……………………………………………………………………………………………………….. 78
• 127. Battery Isolator
• 128. General ……………………………………………………………………………………………………………………………… 79
• 129. Fire Extinguisher
• 130. General ……………………………………………………………………………………………………………………………… 80
• 131. Moving a Disabled Machine
• 132. General ……………………………………………………………………………………………………………………………… 82
• 133. Getting the Machine Unstuck ………………………………………………………………………………………………. 82
• 134. Jump-Starting the Engine ……………………………………………………………………………………………………. 82
• 135. Retrieval ……………………………………………………………………………………………………………………………. 83
• 136. Excavator Arm (Emergency Operation) …………………………………………………………………………………. 83
• 137. Lifting the Machine
• 138. General ……………………………………………………………………………………………………………………………… 85
• 139. Transporting the Machine
• 140. General ……………………………………………………………………………………………………………………………… 86
• 141. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 86
• 142. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 88
• 143. Operating Environment
• 144. General ……………………………………………………………………………………………………………………………… 90
• 145. Operating in Low Temperatures …………………………………………………………………………………………… 90
• 146. Operating in High Temperatures …………………………………………………………………………………………… 90
• 147. Refuelling
• 148. General ……………………………………………………………………………………………………………………………… 92
• 149. Low Fuel Levels …………………………………………………………………………………………………………………. 92
• 150. Filling the Tank …………………………………………………………………………………………………………………… 92
• 151. Attachments
• 152. Working with Attachments
• 153. Introduction ………………………………………………………………………………………………………………………… 93
• 154. Attachments for your Machine ……………………………………………………………………………………………… 93
• 155. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………… 94
• 156. Impact Protection ……………………………………………………………………………………………………………….. 97
• 157. Direct-Mounted Attachments
• 158. General ……………………………………………………………………………………………………………………………… 98
• 159. Quickhitch
• 160. Excavator Arm Quickhitch …………………………………………………………………………………………………… 99
• 161. Buckets
• 162. General ……………………………………………………………………………………………………………………………. 101
• 163. Bucket Teeth ……………………………………………………………………………………………………………………. 101
• 164. Rockbreaker
• 165. General ……………………………………………………………………………………………………………………………. 105
• 166. Preservation and Storage
• 167. Cleaning
• 168. General ……………………………………………………………………………………………………………………………. 109
• 169. Preparation ………………………………………………………………………………………………………………………. 109
• 170. Checking For Damage
• 171. General ……………………………………………………………………………………………………………………………. 111
• 172. Storage
• 173. General ……………………………………………………………………………………………………………………………. 112
• 174. Put into Storage ……………………………………………………………………………………………………………….. 112
• 175. During Storage …………………………………………………………………………………………………………………. 112
• 176. Take out of Storage ………………………………………………………………………………………………………….. 113
• 177. Security
• 178. General ……………………………………………………………………………………………………………………………. 114
• 179. JCB Plantguard ………………………………………………………………………………………………………………… 114
• 180. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 114
• 181. Maintenance
• 182. Introduction
• 183. General ……………………………………………………………………………………………………………………………. 115
• 184. Owner-Operator Support ……………………………………………………………………………………………………. 115
• 185. Service-Maintenance Agreements ………………………………………………………………………………………. 115
• 186. Obtaining Spare Parts ………………………………………………………………………………………………………. 116
• 187. Maintenance Safety
• 188. General ……………………………………………………………………………………………………………………………. 117
• 189. Fluids and Lubricants ……………………………………………………………………………………………………….. 118
• 190. Maintenance Schedules
• 191. General ……………………………………………………………………………………………………………………………. 122
• 192. How to Use the Maintenance Schedules …………………………………………………………………………….. 122
• 193. Maintenance Intervals ……………………………………………………………………………………………………….. 122
• 194. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 123
• 195. Functional Tests and Final Inspection …………………………………………………………………………………. 124
• 196. Maintenance Positions
• 197. General ……………………………………………………………………………………………………………………………. 126
• 198. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 126
• 199. Service Points
• 200. General ……………………………………………………………………………………………………………………………. 127
• 201. Access Apertures
• 202. General ……………………………………………………………………………………………………………………………. 130
• 203. Battery Cover …………………………………………………………………………………………………………………… 130
• 204. Engine Compartment Cover ………………………………………………………………………………………………. 130
• 205. Hydraulic Compartment Cover …………………………………………………………………………………………… 131
• 206. Tools
• 207. General ……………………………………………………………………………………………………………………………. 133
• 208. Toolbox ……………………………………………………………………………………………………………………………. 133
• 209. Lubrication
• 210. General ……………………………………………………………………………………………………………………………. 134
• 211. Preparation ………………………………………………………………………………………………………………………. 134
• 212. Attachments
• 213. General …………………………………………………………………………………………………………………………… 135
• 214. Body and Framework
• 215. General …………………………………………………………………………………………………………………………… 136
• 216. Slew Ring Bearings ………………………………………………………………………………………………………….. 136
• 217. Pivot Pins ………………………………………………………………………………………………………………………… 137
• 218. Operator Station
• 219. General …………………………………………………………………………………………………………………………… 139
• 220. Operator Protective Structure …………………………………………………………………………………………….. 139
• 221. Seat ………………………………………………………………………………………………………………………………… 139
• 222. Seat Belt …………………………………………………………………………………………………………………………. 139
• 223. Controls …………………………………………………………………………………………………………………………… 140
• 224. Engine
• 225. General …………………………………………………………………………………………………………………………… 141
• 226. Oil …………………………………………………………………………………………………………………………………… 141
• 227. Drive Belt ………………………………………………………………………………………………………………………… 144
• 228. Air Filter
• 229. General …………………………………………………………………………………………………………………………… 145
• 230. Dust Valve ………………………………………………………………………………………………………………………. 145
• 231. Fuel System
• 232. General …………………………………………………………………………………………………………………………… 146
• 233. Water Separator ………………………………………………………………………………………………………………. 146
• 234. Cooling System
• 235. General …………………………………………………………………………………………………………………………… 148
• 236. Coolant ……………………………………………………………………………………………………………………………. 148
• 237. Cooling Pack …………………………………………………………………………………………………………………… 148
• 238. Tracks
• 239. General …………………………………………………………………………………………………………………………… 150
• 240. Steel ……………………………………………………………………………………………………………………………….. 150
• 241. Rubber ……………………………………………………………………………………………………………………………. 152
• 242. Track Gearbox
• 243. Oil …………………………………………………………………………………………………………………………………… 153
• 244. Hydraulic System
• 245. General …………………………………………………………………………………………………………………………… 154
• 246. Services ………………………………………………………………………………………………………………………….. 155
• 247. Oil …………………………………………………………………………………………………………………………………… 155
• 248. Cylinder Rams …………………………………………………………………………………………………………………. 155
• 249. Electrical System
• 250. General …………………………………………………………………………………………………………………………… 157
• 251. Battery …………………………………………………………………………………………………………………………….. 157
• 252. Battery Isolator ………………………………………………………………………………………………………………… 158
• 253. Fuses ……………………………………………………………………………………………………………………………… 159
• 254. Window Washer ……………………………………………………………………………………………………………….. 160
• 255. Miscellaneous
• 256. Fire Extinguisher ………………………………………………………………………………………………………………. 161
• 257. Technical Data
• 258. Static Dimensions
• 259. Dimensions ………………………………………………………………………………………………………………………. 163
• 260. Weights …………………………………………………………………………………………………………………………… 166
• 261. Visibility Diagrams ………………………………………………