JCB G115 to G91QS Operator Manual 9821-7700

Description

• Model List:
  • G115, G115QS, G115S, G116QS, G140, G140QS, G140S, G141, G141QS, G65, G65QS, G65S, G66QS, G90, G90QS, G90S, G91QS

• 1. Acronyms Glossary ……………………………………………………………………………………………………………………….. iii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
• 7. Cross References ………………………………………………………………………………………………………………… 2
• 8. Safety
• 9. Safety – Yours and Others …………………………………………………………………………………………………….. 3
• 10. Safety Warnings …………………………………………………………………………………………………………………… 3
• 11. General Safety …………………………………………………………………………………………………………………….. 3
• 12. About the Product
• 13. Introduction
• 14. Name and Address of the Manufacturer …………………………………………………………………………………. 5
• 15. Product Compliance ……………………………………………………………………………………………………………… 5
• 16. Description
• 17. Main Component Locations …………………………………………………………………………………………………… 6
• 18. Product and Component Identification
• 19. General ……………………………………………………………………………………………………………………………… 10
• 20. Engine ………………………………………………………………………………………………………………………………. 10
• 21. Safety Labels
• 22. Safety Label Identification ……………………………………………………………………………………………………. 12
• 23. Installation and Removal
• 24. Installation …………………………………………………………………………………………………………………………. 14
• 25. Operation
• 26. Operating Safety
• 27. General ……………………………………………………………………………………………………………………………… 25
• 28. Battery Isolator
• 29. General ……………………………………………………………………………………………………………………………… 27
• 30. Before Starting the Engine
• 31. General ……………………………………………………………………………………………………………………………… 28
• 32. Starting the Engine
• 33. General ……………………………………………………………………………………………………………………………… 29
• 34. Instruments
• 35. General ……………………………………………………………………………………………………………………………… 39
• 36. Control Panel …………………………………………………………………………………………………………………….. 43
• 37. Module Display ………………………………………………………………………………………………………………….. 47
• 38. Operating Environment
• 39. General ……………………………………………………………………………………………………………………………… 54
• 40. Attachments
• 41. Working with Attachments
• 42. Attachments for your Machine ……………………………………………………………………………………………… 57
• 43. Preservation and Storage
• 44. Cleaning
• 45. General ……………………………………………………………………………………………………………………………… 75
• 46. Maintenance
• 47. Maintenance Safety
• 48. General ……………………………………………………………………………………………………………………………… 76
• 49. Fluids and Lubricants …………………………………………………………………………………………………………. 77
• 50. Maintenance Schedules
• 51. General ……………………………………………………………………………………………………………………………… 80
• 52. How to Use the Maintenance Schedules ………………………………………………………………………………. 80
• 53. Maintenance Intervals …………………………………………………………………………………………………………. 80
• 54. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………….. 80
• 55. Engine
• 56. General …………………………………………………………………………………………………………………………….. 83
• 57. Oil …………………………………………………………………………………………………………………………………….. 83
• 58. Drive Belt ………………………………………………………………………………………………………………………….. 85
• 59. Alternator ………………………………………………………………………………………………………………………….. 86
• 60. Air Filter
• 61. General …………………………………………………………………………………………………………………………….. 96
• 62. Dust Valve ………………………………………………………………………………………………………………………… 97
• 63. Fuel System
• 64. General …………………………………………………………………………………………………………………………….. 98
• 65. Pre-Filter Element …………………………………………………………………………………………………………….. 100
• 66. Engine Fuel Filter …………………………………………………………………………………………………………….. 101
• 67. Water Separator ………………………………………………………………………………………………………………. 102
• 68. Cooling System
• 69. Coolant ……………………………………………………………………………………………………………………………. 103
• 70. Cooling Pack …………………………………………………………………………………………………………………… 104
• 71. Electrical System
• 72. General …………………………………………………………………………………………………………………………… 105
• 73. Battery …………………………………………………………………………………………………………………………….. 105
• 74. Fault-Finding
• 75. General ……………………………………………………………………………………………………………………………. 114
• 76. Technical Data
• 77. Static Dimensions
• 78. Dimensions ………………………………………………………………………………………………………………………. 125
• 79. Weights …………………………………………………………………………………………………………………………… 125
• 80. Fluids, Lubricants and Capacities
• 81. General ……………………………………………………………………………………………………………………………. 126
• 82. Fuel ………………………………………………………………………………………………………………………………… 126
• 83. Coolant ……………………………………………………………………………………………………………………………. 130
• 84. Electrical System
• 85. General ……………………………………………………………………………………………………………………………. 131
• 86. Schematic Circuit ……………………………………………………………………………………………………………… 132
• 87. Engine
• 88. General ……………………………………………………………………………………………………………………………. 173
• 89. Warranty Information
• 90. General ……………………………………………………………………………………………………………………………. 174
• 91. Acronyms Glossary
• 92. CAN Controller Area Network
• 93. CCV Crankcase Ventilation
• 94. ECU Electronic Control Unit
• 95. FEAD Front End Accessory Drive
• 96. LCD Liquid Crystal Display
• 97. LED Light Emitting Diode
• 98. RPM Revolutions Per Minute