Description
-
Model List:
- G330, G330Q, G350, G350Q, G380, G380Q, G400, G400Q, G400, G440Q, G550, G550Q
- 1. Introduction
- 2. About This Manual ……………………………………………………………………………..1
- 3. Cross References ………………………………………………………………………….1
- 4. Component Identification …………………………………………………………………….2
- 5. Dataplate ……………………………………………………………………………………..3
- 6. Installation
- 7. Unpacking …………………………………………………………………………………………5
- 8. Site Installation ………………………………………………………………………………….6
- 9. Routine Maintenance
- 10. Service Requirements ………………………………………………………………………..8
- 11. Health and Safety ………………………………………………………………………………9
- 12. Lubricants …………………………………………………………………………………….9
- 13. Battery ………………………………………………………………………………………. 11
- 14. First Aid – Electrolyte …………………………………………………………………… 11
- 15. Service Schedules ……………………………………………………………………………13
- 16. Introduction …………………………………………………………………………………13
- 17. How to Use the Service Schedules ………………………………………………..13
- 18. Service Schedule Checklist …………………………………………………………..14
- 19. Battery ……………………………………………………………………………………………15
- 20. Connection and Disconnection (battery arrangement) ………………………15
- 21. Activating Dry Batteries ………………………………………………………………..15
- 22. Charging the Battery ……………………………………………………………………15
- 23. Battery Maintenance ……………………………………………………………………16
- 24. Battery Life …………………………………………………………………………………16
- 25. Coolant …………………………………………………………………………………………..17
- 26. Checking and Adding Coolant ……………………………………………………….17
- 27. Engine Oil ……………………………………………………………………………………….18
- 28. Pre Start Checks ………………………………………………………………………………19
- 29. Cleaning …………………………………………………………………………………………20
- 30. JCB Digital Control Panel
- 31. Introduction ……………………………………………………………………………………..21
- 32. Top Level Screen ……………………………………………………………………………..22
- 33. Application Modes ……………………………………………………………………………23
- 34. Standard Operation ……………………………………………………………………..23
- 35. ATP7 Operation …………………………………………………………………………..23
- 36. Start and Stop the Machine ……………………………………………………………….24
- 37. Manual Mode ………………………………………………………………………………24
- 38. Manual ATP7 Operation (when configured for MCB-GCB application) ..25
- 39. Automatic Mode ………………………………………………………………………….26
- 40. Alarm List ………………………………………………………………………………………..27
- 41. Accessing List …………………………………………………………………………….27
- 42. Changing Method of Voltage Calculations ……………………………………………28
- 43. Information Screens …………………………………………………………………………29
- 44. Top Level Screen …………………………………………………………………………29
- 45. Mains Overview Screen (only when enabled) ………………………………….29
- 46. Generating Set Overview Screen …………………………………………………..29
- 47. Mains Value Details ……………………………………………………………………..30
- 48. Generator Peak Currents ……………………………………………………………..30
- 49. Analogue Inputs ………………………………………………………………………….30
- 50. Digitial Inputs and Outputs ……………………………………………………………30
- 51. Real Time Clock ………………………………………………………………………….31
- 52. Counters …………………………………………………………………………………….31
- 53. Maintenance Call …………………………………………………………………………31
- 54. Main Menu ………………………………………………………………………………………32
- 55. Basic Main Menu …………………………………………………………………………32
- 56. Basic Main Menu List …………………………………………………………………..32
- 57. Setting the Clock ……………………………………………………………………………..34
- 58. Earth Leakage Relay (Option) ……………………………………………………………35
- 59. Possible Alarms ……………………………………………………………………………….36
- 60. Status Messages ……………………………………………………………………………..38
- 61. Alternator
- 62. Safety Precautions …………………………………………………………………………..40
- 63. Introduction ……………………………………………………………………………………..41
- 64. Designation ………………………………………………………………………………..41
- 65. Installation ………………………………………………………………………………………42
- 66. Lifting …………………………………………………………………………………………42
- 67. AVR Settings And Type ………………………………………………………………..43
- 68. Protection …………………………………………………………………………………..47
- 69. Parts List …………………………………………………………………………………………48
- 70. Alternator Terminal Connections ………………………………………………………..51
- 71. Series Star ………………………………………………………………………………….51
- 72. Parallel Star ………………………………………………………………………………..51
- 73. Series Delta ………………………………………………………………………………..52
- 74. Double Delta ……………………………………………………………………………….52
- 75. Parallel Zig-Zag …………………………………………………………………………..53
- 76. Fault Finding ……………………………………………………………………………………54
- 77. Service and Maintenance ………………………………………………………………….57
- 78. Winding Condition ……………………………………………………………………….57
- 79. Winding Condition Assessment ……………………………………………………..57
- 80. Spares and After Sales Service ………………………………………………………….58
- 81. Ordering Parts …………………………………………………………………………….58
- 82. Engine – Care and Safety
- 83. Important Information ……………………………………………………………………….60
- 84. The Operator Manual …………………………………………………………………..60
- 85. Safety Warnings ………………………………………………………………………….60
- 86. Safety, Yours and Others …………………………………………………………………..61
- 87. Checklists ……………………………………………………………………………………….62
- 88. General Safety ……………………………………………………………………………62
- 89. Operating Safety …………………………………………………………………………63
- 90. Maintenance Safety ……………………………………………………………………..64
- 91. Engine – General Information
- 92. Introduction ……………………………………………………………………………………..70
- 93. Engine – Identifying the Engine
- 94. Type Designations ……………………………………………………………………………71
- 95. Identification Number …………………………………………………………………..71
- 96. Component Identification – DC12 Engine …………………………………………….72
- 97. Component Identification – DC16 Engine …………………………………………….74
- 98. Engine Management System
- 99. EMS ……………………………………………………………………………………………….76
- 100. Position of Sensors for EMS with S6 on DC12 ………………………………..77
- 101. Fault Finding ……………………………………………………………………………………78
- 102. EMS Contol Unit ………………………………………………………………………….78
- 103. EMS Coordinator …………………………………………………………………………80
- 104. Engine – Operation
- 105. Starting and Running ………………………………………………………………………..82
- 106. At First Start ………………………………………………………………………………..82
- 107. Checks Before Running ……………………………………………………………….82
- 108. Starting the Engine ………………………………………………………………………82
- 109. Starting at Low Temperatures ………………………………………………………..82
- 110. Driving ……………………………………………………………………………………………83
- 111. Limp-Home Mode ………………………………………………………………………..83
- 112. Coolant Temperature ……………………………………………………………………83
- 113. Oil Pressure ………………………………………………………………………………..84
- 114. Charging Indicator Lamp ………………………………………………………………84
- 115. Stopping the Engine …………………………………………………………………………85
- 116. Checks After Running ……………………………………………………………………….86
- 117. Engine – Routine Maintenance
- 118. Lubricating oil system ……………………………………………………………………….87
- 119. Oil grade …………………………………………………………………………………….87
- 120. Oil analysis …………………………………………………………………………………88
- 121. Checking Oil Level ………………………………………………………………………89
- 122. Oil Change …………………………………………………………………………………90
- 123. Cleaning the Oil Cleaner ………………………………………………………………92
- 124. Changing the Oil Filter ………………………………………………………………….96
- 125. Cooling system ………………………………………………………………………………..98
- 126. Checking Coolant Level ……………………………………………………………….98
- 127. Checking the Coolant …………………………………………………………………..98
- 128. Cleaning the Cooling System ………………………………………………………103
- 129. Air cleaner …………………………………………………………………………………….104
- 130. Reading the Vacuum Indicator …………………………………………………….104
- 131. Cleaning the Air Cleaner Coarse Cleaner ……………………………………..104
- 132. Cleaning or Changing the Filter Element ………………………………………104
- 133. Changing the Safety Cartridge …………………………………………………….106
- 134. Fuel System …………………………………………………………………………………..107
- 135. Checking the Fuel Level ……………………………………………………………..107
- 136. Changing the Fuel Filter ……………………………………………………………..107
- 137. Electrical system ……………………………………………………………………………. 111
- 138. Checking the Electrolyte Level in Batteries …………………………………… 111
- 139. Checking the State of Charge in Batteries ……………………………………. 111
- 140. Cleaning Batteries …………………………………………………………………….. 111
- 141. Changing the battery …………………………………………………………………. 111
- 142. Checking the Coolant Monitor …………………………………………………….. 112
- 143. Miscellaneous ……………………………………………………………………………….. 113
- 144. Checking Drive Belts …………………………………………………………………. 113
- 145. Checking for Leakage ……………………………………………………………….. 114
- 146. Checking-Adjusting Valve Clearances ………………………………………….. 116
- 147. Checking-Adjusting the PDE Injector Rockers ………………………………. 118
- 148. Changing or Cleaning the Closed Crankcase Ventilation Valve ………..120
- 149. Long-term storage ………………………………………………………………………….121
- 150. Preservative coolant …………………………………………………………………..121
- 151. Preservative fuel ………………………………………………………………………..121
- 152. Preservative oil ………………………………………………………………………….121
- 153. Preparations for storage ……………………………………………………………..121
- 154. Storage …………………………………………………………………………………….122
- 155. Taking out of storage (procedure when the engine is to be put into operation)
- 156. 123
- 157. Engine – Technical Data and Specifications
- 158. DC12 Engine …………………………………………………………………………………124
- 159. General …………………………………………………………………………………….124
- 160. Lubrication system …………………………………………………………………….124
- 161. Fuel system ………………………………………………………………………………125
- 162. Cooling system ………………………………………………………………………….125
- 163. Electrical system ……………………………………………………………………….125
- 164. DC16 Engine …………………………………………………………………………………126
- 165. General …………………………………………………………………………………….126
- 166. Lubrication system …………………………………………………………………….126
- 167. Fuel system ………………………………………………………………………………126
- 168. Cooling system ………………………………………………………………………….127
- 169. Electrical system ……………………………………………………………………….127
- 170. Fuel ……………………………………………………………………………………………..128
- 171. Diesel fuel oil …………………………………………………………………………….128
- 172. Environment favourable fuels (low sulphur fuels) ……………………………128
- 173. Connection and Wiring Diagrams
- 174. AC Wiring ……………………………………………………………………………………..129
- 175. DC Wiring ……………………………………………………………………………………..132
- 176. Automatic Transfer Panel 2 ……………………………………………………………..135
- 177. Automatic Transfer Panel 7 ……………………………………………………………..137
- 178. Warranty
- 179. Warranty Information ………………………………………………………………………140
- 180. Installation Access ……………………………………………………………………..140
- 181. Downtime Support ……………………………………………………………………..140
- 182. Terms and Conditions …………………………………………………………………140
- 183. JCB Technical Service …………………………………………………………………….141
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