Name: JCB Hydradig 110W Wheeled Excavator Operator Manual 9821-9400
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Description

Model List:
- Hydradig 110W Wheeled Excavator

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 2
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 3
10. Safety Warnings …………………………………………………………………………………………………………………… 3
11. General Safety …………………………………………………………………………………………………………………….. 4
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 7
16. Name and Address of the Manufacturer …………………………………………………………………………………. 7
17. Product Compliance ……………………………………………………………………………………………………………… 7
18. Description
19. General ……………………………………………………………………………………………………………………………….. 8
20. Intended Use ……………………………………………………………………………………………………………………….. 8
21. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
22. Optional Equipment and Attachments …………………………………………………………………………………….. 8
23. Danger Zone ……………………………………………………………………………………………………………………….. 8
24. Main Component Locations …………………………………………………………………………………………………… 9
25. Product and Component Identification
26. Machine …………………………………………………………………………………………………………………………….. 11
27. Engine ………………………………………………………………………………………………………………………………. 11
28. Operator Protective Structure ………………………………………………………………………………………………. 13
29. Safety Labels
30. General ……………………………………………………………………………………………………………………………… 15
31. Safety Label Identification ……………………………………………………………………………………………………. 15
32. Operator Station
33. Component Locations …………………………………………………………………………………………………………. 17
34. Interior Switches
35. Ignition Switch ……………………………………………………………………………………………………………………. 18
36. Multi-Purpose Switch ………………………………………………………………………………………………………….. 18
37. Cab Interior Light ……………………………………………………………………………………………………………….. 19
38. Console Switches
39. General ……………………………………………………………………………………………………………………………… 21
40. Hazard Warning Lights ……………………………………………………………………………………………………….. 23
41. Park Brake ………………………………………………………………………………………………………………………… 23
42. Overload Warning System …………………………………………………………………………………………………… 23
43. Operation
44. Introduction
45. General ……………………………………………………………………………………………………………………………… 25
46. Operating Safety
47. General ……………………………………………………………………………………………………………………………… 26
48. Worksite Safety ………………………………………………………………………………………………………………….. 28
49. Risk Assessment ……………………………………………………………………………………………………………….. 29
50. Walk-Around Inspection
51. General ……………………………………………………………………………………………………………………………… 31
52. Entering and Leaving the Operator Station
53. General ……………………………………………………………………………………………………………………………… 32
54. Emergency Exit ………………………………………………………………………………………………………………….. 33
55. Doors
56. Operator Door ……………………………………………………………………………………………………………………. 35
57. Windows
58. General ……………………………………………………………………………………………………………………………… 36
59. Front Window …………………………………………………………………………………………………………………….. 36
60. Side Window ……………………………………………………………………………………………………………………… 37
61. Sun Visor-Sunblind
62. Sunblind ……………………………………………………………………………………………………………………………. 38
63. Battery Isolator
64. General ……………………………………………………………………………………………………………………………… 39
65. Before Starting the Engine
66. General ……………………………………………………………………………………………………………………………… 40
67. Operator Seat
68. General ……………………………………………………………………………………………………………………………… 41
69. Seat Belt
70. General ……………………………………………………………………………………………………………………………… 43
71. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 43
72. Mirrors
73. General ……………………………………………………………………………………………………………………………… 45
74. Starting the Engine
75. General ……………………………………………………………………………………………………………………………… 47
76. Immobiliser ………………………………………………………………………………………………………………………… 48
77. Warming Up ………………………………………………………………………………………………………………………. 51
78. Stopping and Parking
79. General ……………………………………………………………………………………………………………………………… 52
80. Preparing for Travel
81. General ……………………………………………………………………………………………………………………………… 54
82. Preparing for Road Travel …………………………………………………………………………………………………… 54
83. Preparing for Worksite Travel ………………………………………………………………………………………………. 55
84. Smooth Ride System (SRS) ………………………………………………………………………………………………… 55
85. Beacon ……………………………………………………………………………………………………………………………… 56
86. Safety Equipment
87. General ……………………………………………………………………………………………………………………………… 58
88. Control Lock ………………………………………………………………………………………………………………………. 58
89. Drive Controls
90. Steering Wheel ………………………………………………………………………………………………………………….. 60
91. Steering Column ………………………………………………………………………………………………………………… 60
92. Accelerator Pedal ……………………………………………………………………………………………………………….. 61
93. Forward, Neutral and Reverse Switch …………………………………………………………………………………… 61
94. Service Brake Pedal …………………………………………………………………………………………………………… 62
95. Steer Mode Control ……………………………………………………………………………………………………………. 62
96. Instruments
97. Instrument Panel ………………………………………………………………………………………………………………… 64
98. Getting the Machine Moving
99. General ……………………………………………………………………………………………………………………………… 76
100. Slopes
101. General ……………………………………………………………………………………………………………………………… 77
102. Driving on Slopes ………………………………………………………………………………………………………………. 77
103. Working on Slopes …………………………………………………………………………………………………………….. 78
104. Driving the Machine
105. Towing Other Equipment …………………………………………………………………………………………………….. 81
106. Operating Levers-Pedals
107. General ……………………………………………………………………………………………………………………………… 82
108. Control Layouts ………………………………………………………………………………………………………………….. 82
109. Excavator Arm Controls ………………………………………………………………………………………………………. 82
110. Dozer Blade Controls …………………………………………………………………………………………………………. 86
111. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 88
112. Lifting and Loading
113. General ……………………………………………………………………………………………………………………………… 90
114. Overload Warning System …………………………………………………………………………………………………… 90
115. Working with the Excavator Arm
116. General ……………………………………………………………………………………………………………………………… 92
117. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 92
118. Working with the Dozer Blade
119. General ……………………………………………………………………………………………………………………………… 93
120. Dozing and Grading ……………………………………………………………………………………………………………. 93
121. Scraping and Cutting ………………………………………………………………………………………………………….. 93
122. Backfilling ………………………………………………………………………………………………………………………….. 93
123. Heating, Ventilating and Air-Conditioning (HVAC)
124. General ……………………………………………………………………………………………………………………………… 95
125. Air-Conditioning Controls …………………………………………………………………………………………………….. 95
126. Power Sockets
127. Auxiliary Power Socket ……………………………………………………………………………………………………….. 98
128. Fire Extinguisher
129. General ……………………………………………………………………………………………………………………………… 99
130. Moving a Disabled Machine
131. General ……………………………………………………………………………………………………………………………. 101
132. Getting the Machine Unstuck …………………………………………………………………………………………….. 101
133. Jump-Starting the Engine ………………………………………………………………………………………………….. 102
134. Retrieval ………………………………………………………………………………………………………………………….. 103
135. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 104
136. Lifting the Machine
137. General ……………………………………………………………………………………………………………………………. 105
138. Transporting the Machine
139. General ……………………………………………………………………………………………………………………………. 107
140. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 107
141. Operating Environment
142. General ……………………………………………………………………………………………………………………………. 111
143. Operating in Low Temperatures …………………………………………………………………………………………. 111
144. Operating in High Temperatures …………………………………………………………………………………………. 111
145. Cab Filters ……………………………………………………………………………………………………………………….. 112
146. Refuelling
147. General ……………………………………………………………………………………………………………………………. 113
148. Low Fuel Levels ……………………………………………………………………………………………………………….. 113
149. Filling the Tank …………………………………………………………………………………………………………………. 113
150. Attachments
151. Working with Attachments
152. Introduction ………………………………………………………………………………………………………………………. 117
153. Attachments for your Machine ……………………………………………………………………………………………. 118
154. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 121
155. Impact Protection ……………………………………………………………………………………………………………… 125
156. Direct-Mounted Attachments
157. General ……………………………………………………………………………………………………………………………. 126
158. Quickhitch
159. Excavator Arm Quickhitch …………………………………………………………………………………………………. 133
160. Auxiliary Circuits
161. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………… 139
162. Forks
163. Pallet Forks ……………………………………………………………………………………………………………………… 141
164. Trailers
165. General ……………………………………………………………………………………………………………………………. 142
166. Preservation and Storage
167. Cleaning
168. General ……………………………………………………………………………………………………………………………. 145
169. Preparation ………………………………………………………………………………………………………………………. 146
170. Checking For Damage
171. General ……………………………………………………………………………………………………………………………. 147
172. Storage
173. General ……………………………………………………………………………………………………………………………. 148
174. Put into Storage ……………………………………………………………………………………………………………….. 148
175. During Storage …………………………………………………………………………………………………………………. 148
176. Take out of Storage ………………………………………………………………………………………………………….. 149
177. Security
178. General ……………………………………………………………………………………………………………………………. 150
179. JCB Plantguard ………………………………………………………………………………………………………………… 150
180. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 150
181. LiveLink …………………………………………………………………………………………………………………………… 150
182. Maintenance
183. Introduction
184. General ……………………………………………………………………………………………………………………………. 151
185. Owner-Operator Support ……………………………………………………………………………………………………. 151
186. Service-Maintenance Agreements ………………………………………………………………………………………. 152
187. Obtaining Spare Parts ………………………………………………………………………………………………………. 152
188. Maintenance Safety
189. General ……………………………………………………………………………………………………………………………. 153
190. Fluids and Lubricants ……………………………………………………………………………………………………….. 154
191. Maintenance Schedules
192. General ……………………………………………………………………………………………………………………………. 158
193. How to Use the Maintenance Schedules …………………………………………………………………………….. 158
194. Maintenance Intervals ……………………………………………………………………………………………………….. 158
195. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 160
196. Functional Tests and Final Inspection …………………………………………………………………………………. 163
197. Maintenance Positions
198. General ……………………………………………………………………………………………………………………………. 164
199. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 164
200. Service Points
201. General ……………………………………………………………………………………………………………………………. 165
202. Access Apertures
203. General ……………………………………………………………………………………………………………………………. 167
204. Battery Cover …………………………………………………………………………………………………………………… 167
205. Engine Compartment Cover ………………………………………………………………………………………………. 168
206. Cab Side Panel ………………………………………………………………………………………………………………… 168
207. Tools
208. General ……………………………………………………………………………………………………………………………. 170
209. Toolbox ……………………………………………………………………………………………………………………………. 170
210. Lubrication
211. General ……………………………………………………………………………………………………………………………. 171
212. Preparation ………………………………………………………………………………………………………………………. 171
213. Attachments
214. General …………………………………………………………………………………………………………………………… 172
215. Body and Framework
216. General …………………………………………………………………………………………………………………………… 173
217. Operator Station
218. General …………………………………………………………………………………………………………………………… 174
219. Operator Protective Structure …………………………………………………………………………………………….. 174
220. Seat ………………………………………………………………………………………………………………………………… 175
221. Seat Belt …………………………………………………………………………………………………………………………. 175
222. Controls …………………………………………………………………………………………………………………………… 176
223. Safety Equipment
224. Check (Operation) …………………………………………………………………………………………………………….. 177
225. Engine
226. General …………………………………………………………………………………………………………………………… 178
227. Oil …………………………………………………………………………………………………………………………………… 178
228. Drive Belt ………………………………………………………………………………………………………………………… 181
229. Crankcase Ventilation ……………………………………………………………………………………………………….. 181
230. Exhaust …………………………………………………………………………………………………………………………… 181
231. Air Filter
232. General …………………………………………………………………………………………………………………………… 182
233. Dust Valve ………………………………………………………………………………………………………………………. 183
234. Fuel System
235. General …………………………………………………………………………………………………………………………… 184
236. Tank ……………………………………………………………………………………………………………………………….. 184
237. Fuel Filter ………………………………………………………………………………………………………………………… 185
238. Engine Fuel Filter …………………………………………………………………………………………………………….. 186
239. Water Separator ………………………………………………………………………………………………………………. 187
240. Cooling System
241. General …………………………………………………………………………………………………………………………… 188
242. Coolant ……………………………………………………………………………………………………………………………. 188
243. Cooling Pack …………………………………………………………………………………………………………………… 189
244. Brakes
245. Park Brake ………………………………………………………………………………………………………………………. 190
246. Service Brake ………………………………………………………………………………………………………………….. 190
247. Wheels
248. General …………………………………………………………………………………………………………………………… 192
249. Tyres
250. General …………………………………………………………………………………………………………………………… 194
251. Hydraulic System
252. General …………………………………………………………………………………………………………………………… 196
253. Services ………………………………………………………………………………………………………………………….. 197
254. Oil …………………………………………………………………………………………………………………………………… 197
255. Cylinders – Rams ……………………………………………………………………………………………………………… 198
256. Electrical System
257. General …………………………………………………………………………………………………………………………… 199
258. Battery …………………………………………………………………………………………………………………………….. 200
259. Battery Isolator ………………………………………………………………………………………………………………… 201
260. Fuses ……………………………………………………………………………………………………………………………… 202
261. Relays …………………………………………………………………………………………………………………………….. 203
262. Window Washer ……………………………………………………………………………………………………………….. 204
263. Miscellaneous
264. Fire Extinguisher ………………………………………..