Name: JCB JCB305, JS305 Excavator Operator Manual 9831-2150
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Description

Model List:
- JCB305, JS305 Excavator

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
10. Safety Warnings …………………………………………………………………………………………………………………… 2
11. General Safety …………………………………………………………………………………………………………………….. 3
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 5
16. Name and Address of the Manufacturer …………………………………………………………………………………. 5
17. Product Compliance ……………………………………………………………………………………………………………… 5
18. Description
19. General ……………………………………………………………………………………………………………………………….. 6
20. Intended Use ……………………………………………………………………………………………………………………….. 6
21. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
22. Optional Equipment and Attachments …………………………………………………………………………………….. 6
23. Danger Zone ……………………………………………………………………………………………………………………….. 6
24. Main Component Locations …………………………………………………………………………………………………… 7
25. Product and Component Identification
26. Machine ………………………………………………………………………………………………………………………………. 8
27. Engine ………………………………………………………………………………………………………………………………… 9
28. Safety Labels
29. General ……………………………………………………………………………………………………………………………… 11
30. Safety Label Identification ……………………………………………………………………………………………………. 11
31. Operator Station
32. Component Locations …………………………………………………………………………………………………………. 14
33. Console Switches
34. General ……………………………………………………………………………………………………………………………… 15
35. Work Lights ……………………………………………………………………………………………………………………….. 15
36. Beacon ……………………………………………………………………………………………………………………………… 15
37. Control Locks …………………………………………………………………………………………………………………….. 15
38. Excavator Arm Quickhitch …………………………………………………………………………………………………… 16
39. Boom Priority …………………………………………………………………………………………………………………….. 16
40. Radio Mute ………………………………………………………………………………………………………………………… 16
41. Engine Stop Switch ……………………………………………………………………………………………………………. 16
42. Slew Lock …………………………………………………………………………………………………………………………. 16
43. Cushion …………………………………………………………………………………………………………………………….. 16
44. Window Washer …………………………………………………………………………………………………………………. 16
45. Window Wipers ………………………………………………………………………………………………………………….. 17
46. Hammer-Auxiliary ……………………………………………………………………………………………………………….. 17
47. Merge Flow ……………………………………………………………………………………………………………………….. 17
48. Travel Speed Selector ………………………………………………………………………………………………………… 17
49. Interior Switches
50. Ignition Switch ……………………………………………………………………………………………………………………. 18
51. Cab Interior Light ……………………………………………………………………………………………………………….. 18
52. Operation
53. Introduction
54. General ……………………………………………………………………………………………………………………………… 19
55. Operating Safety
56. General ……………………………………………………………………………………………………………………………… 20
57. Worksite Safety ………………………………………………………………………………………………………………….. 22
58. Risk Assessment ……………………………………………………………………………………………………………….. 23
59. Walk-Around Inspection
60. General ……………………………………………………………………………………………………………………………… 25
61. Entering and Leaving the Operator Station
62. General ……………………………………………………………………………………………………………………………… 26
63. Emergency Exit ………………………………………………………………………………………………………………….. 28
64. Doors
65. Operator Door ……………………………………………………………………………………………………………………. 29
66. Windows
67. Front Window …………………………………………………………………………………………………………………….. 31
68. Side Window ……………………………………………………………………………………………………………………… 32
69. Sun Visor-Sunblind
70. Sunblind ……………………………………………………………………………………………………………………………. 34
71. Before Starting the Engine
72. General ……………………………………………………………………………………………………………………………… 36
73. Operator Seat
74. General ……………………………………………………………………………………………………………………………… 37
75. Suspension Seat ………………………………………………………………………………………………………………… 37
76. Seat Belt
77. General ……………………………………………………………………………………………………………………………… 39
78. Static Seat Belt ………………………………………………………………………………………………………………….. 39
79. Mirrors
80. General ……………………………………………………………………………………………………………………………… 41
81. Starting the Engine
82. General ……………………………………………………………………………………………………………………………… 45
83. Warming Up ………………………………………………………………………………………………………………………. 46
84. Stopping and Parking
85. General ……………………………………………………………………………………………………………………………… 47
86. Preparing for Travel
87. General ……………………………………………………………………………………………………………………………… 48
88. Preparing for Worksite Travel ………………………………………………………………………………………………. 48
89. Beacon ……………………………………………………………………………………………………………………………… 49
90. Safety Equipment
91. General ……………………………………………………………………………………………………………………………… 50
92. Control Lock ………………………………………………………………………………………………………………………. 50
93. Drive Controls
94. Track Controls ……………………………………………………………………………………………………………………. 52
95. Travel Speed Selector ………………………………………………………………………………………………………… 53
96. Instruments
97. General ……………………………………………………………………………………………………………………………… 55
98. Instrument Panel ………………………………………………………………………………………………………………… 56
99. Getting the Machine Moving
100. General ……………………………………………………………………………………………………………………………… 72
101. Driving the Machine
102. General ……………………………………………………………………………………………………………………………… 75
103. Towing Other Equipment …………………………………………………………………………………………………….. 75
104. Operating Levers-Pedals
105. General ……………………………………………………………………………………………………………………………… 77
106. Control Layouts ………………………………………………………………………………………………………………….. 77
107. Excavator Arm Controls ………………………………………………………………………………………………………. 77
108. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 80
109. Lifting and Loading
110. General ……………………………………………………………………………………………………………………………… 82
111. Load Charts ………………………………………………………………………………………………………………………. 82
112. Working with the Excavator Arm
113. General ……………………………………………………………………………………………………………………………… 84
114. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 84
115. Lifting With the Excavator Arm …………………………………………………………………………………………….. 84
116. Digging ……………………………………………………………………………………………………………………………… 85
117. Changing the Bucket Linkage ……………………………………………………………………………………………… 90
118. Slopes
119. General ……………………………………………………………………………………………………………………………… 92
120. Driving on Slopes ………………………………………………………………………………………………………………. 92
121. Working on Slopes …………………………………………………………………………………………………………….. 94
122. Heating, Ventilating and Air-Conditioning (HVAC)
123. General ……………………………………………………………………………………………………………………………… 96
124. Air-Conditioning Controls …………………………………………………………………………………………………….. 96
125. Power Sockets
126. Auxiliary Power Socket ……………………………………………………………………………………………………….. 98
127. Battery Isolator
128. General ……………………………………………………………………………………………………………………………… 99
129. Fire Extinguisher
130. General ……………………………………………………………………………………………………………………………. 100
131. Moving a Disabled Machine
132. General ……………………………………………………………………………………………………………………………. 102
133. Getting the Machine Unstuck …………………………………………………………………………………………….. 102
134. Jump-Starting the Engine ………………………………………………………………………………………………….. 103
135. Retrieval ………………………………………………………………………………………………………………………….. 104
136. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 104
137. Lifting the Machine
138. General ……………………………………………………………………………………………………………………………. 106
139. Transporting the Machine
140. General ……………………………………………………………………………………………………………………………. 108
141. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 108
142. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 111
143. Operating Environment
144. General ……………………………………………………………………………………………………………………………. 113
145. Operating in Low Temperatures …………………………………………………………………………………………. 113
146. Operating in High Temperatures …………………………………………………………………………………………. 113
147. Cab Filters ……………………………………………………………………………………………………………………….. 114
148. Refuelling
149. General ……………………………………………………………………………………………………………………………. 115
150. Low Fuel Levels ……………………………………………………………………………………………………………….. 115
151. Filling the Tank …………………………………………………………………………………………………………………. 115
152. Attachments
153. Working with Attachments
154. Introduction ………………………………………………………………………………………………………………………. 119
155. Attachments for your Machine ……………………………………………………………………………………………. 119
156. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 120
157. Impact Protection ……………………………………………………………………………………………………………… 123
158. Direct-Mounted Attachments
159. General ……………………………………………………………………………………………………………………………. 124
160. Quickhitch
161. Excavator Arm Quickhitch …………………………………………………………………………………………………. 127
162. Buckets
163. Bucket Teeth ……………………………………………………………………………………………………………………. 129
164. Preservation and Storage
165. Cleaning
166. General ……………………………………………………………………………………………………………………………. 135
167. Preparation ………………………………………………………………………………………………………………………. 135
168. Checking For Damage
169. General ……………………………………………………………………………………………………………………………. 137
170. Storage
171. General ……………………………………………………………………………………………………………………………. 138
172. Put into Storage ……………………………………………………………………………………………………………….. 138
173. During Storage …………………………………………………………………………………………………………………. 138
174. Take out of Storage ………………………………………………………………………………………………………….. 139
175. Security
176. General ……………………………………………………………………………………………………………………………. 140
177. JCB Plantguard ………………………………………………………………………………………………………………… 140
178. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 140
179. LiveLink …………………………………………………………………………………………………………………………… 140
180. Maintenance
181. Introduction
182. General ……………………………………………………………………………………………………………………………. 141
183. Owner-Operator Support ……………………………………………………………………………………………………. 141
184. Service-Maintenance Agreements ………………………………………………………………………………………. 141
185. Obtaining Spare Parts ………………………………………………………………………………………………………. 142
186. Maintenance Safety
187. General ……………………………………………………………………………………………………………………………. 143
188. Fluids and Lubricants ……………………………………………………………………………………………………….. 144
189. Maintenance Schedules
190. General ……………………………………………………………………………………………………………………………. 148
191. How to Use the Maintenance Schedules …………………………………………………………………………….. 148
192. Maintenance Intervals ……………………………………………………………………………………………………….. 148
193. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 150
194. Functional Tests and Final Inspection …………………………………………………………………………………. 153
195. Maintenance Positions
196. General ……………………………………………………………………………………………………………………………. 155
197. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 155
198. Service Points
199. General ……………………………………………………………………………………………………………………………. 156
200. Access Apertures
201. General ……………………………………………………………………………………………………………………………. 162
202. Battery Cover …………………………………………………………………………………………………………………… 162
203. Engine Compartment Cover ………………………………………………………………………………………………. 162
204. Hydraulic Compartment Cover …………………………………………………………………………………………… 163
205. Radiator Cover …………………………………………………………………………………………………………………. 164
206. Tools
207. General ……………………………………………………………………………………………………………………………. 166
208. Toolbox ……………………………………………………………………………………………………………………………. 166
209. Lubrication
210. General ……………………………………………………………………………………………………………………………. 167
211. Preparation ………………………………………………………………………………………………………………………. 167
212. Attachments
213. General …………………………………………………………………………………………………………………………… 168
214. Body and Framework
215. General …………………………………………………………………………………………………………………………… 169
216. Slew Ring Bearings ………………………………………………………………………………………………………….. 169
217. Pivot Pins ………………………………………………………………………………………………………………………… 170
218. Operator Station
219. General …………………………………………………………………………………………………………………………… 172
220. Seat ………………………………………………………………………………………………………………………………… 172
221. Seat Belt …………………………………………………………………………………………………………………………. 172
222. Controls …………………………………………………………………………………………………………………………… 172
223. Engine
224. General …………………………………………………………………………………………………………………………… 173
225. Oil …………………………………………………………………………………………………………………………………… 173
226. Drive Belt ………………………………………………………………………………………………………………………… 175
227. Throttle Actuation – Manual Override ………………………………………………………………………………….. 175
228. Air Filter
229. General …………………………………………………………………………………………………………………………… 177
230. Fuel System
231. General …………………………………………………………………………………………………………………………… 178
232. Tank ……………………………………………………………………………………………………………………………….. 179
233. Fuel Filter ………………………………………………………………………………………………………………………… 180
234. Cooling System
235. General …………………………………………………………………………………………………………………………… 181
236. Coolant ……………………………………………………………………………………………………………………………. 181
237. Cooling Pack …………………………………………………………………………………………………………………… 182
238. Tracks
239. General …………………………………………………………………………………………………………………………… 183
240. Steel ……………………………………………………………………………………………………………………………….. 184
241. Idler Wheels …………………………………………………………………………………………………………………….. 185
242. Rollers …………………………………………………………………………………………………………………………….. 185
243. Track Gearbox
244. Oil …………………………………………………………………………………………………………………………………… 186
245. Hydraulic System
246. General …………………………………………………………………………………………………………………………… 187
247. Services ………………………………………………………………………………………………………………………….. 188
248. Oil …………………………………………………………………………………………………………………………………… 188
249. Cylinder Rams …………………………………………………………………………………………………………………. 189
250. Electrical System
251. General …………………………………………………………………………………………………………………………… 190
252. Battery …………………………………………………………………………………………………………………………….. 190
253. Battery Isolator ………………………………………………………………………………………………………………… 191
254. Fuses ……………………………………………………………………………………………………………………………… 192
255. Relays …………………………………………………………………………………………………………………………….. 193
256. Window Washer ……………………………………………………………………………………………………………….. 194
257. Miscellaneous
258. Fire Extinguisher ………………………………………………………………………………………………………………. 195
259. Technical Data
260. Static Dimensions
261. General …………………………………………………………………………………………