JCB JS115, JS130, JS145, JS160, JS180, JS190, JS200, JS210, JS220, JS235, JS330, JS360 Operator Manual 9821-6000

Description

• Model List:
  • JS115, JS130, JS145, JS160, JS180, JS190, JS200, JS210, JS220, JS235, JS330, JS360

• 1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
• 7. Cross References ………………………………………………………………………………………………………………… 2
• 8. Safety
• 9. Safety – Yours and Others …………………………………………………………………………………………………….. 3
• 10. Safety Warnings …………………………………………………………………………………………………………………… 3
• 11. General Safety …………………………………………………………………………………………………………………….. 3
• 12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
• 13. About the Product
• 14. Introduction
• 15. General ……………………………………………………………………………………………………………………………….. 5
• 16. Product Compliance ……………………………………………………………………………………………………………… 5
• 17. Description
• 18. General ……………………………………………………………………………………………………………………………….. 6
• 19. Intended Use ……………………………………………………………………………………………………………………….. 6
• 20. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
• 21. Optional Equipment and Attachments …………………………………………………………………………………….. 6
• 22. Danger Zone ……………………………………………………………………………………………………………………….. 6
• 23. Main Component Locations …………………………………………………………………………………………………… 7
• 24. Product and Component Identification
• 25. Machine ………………………………………………………………………………………………………………………………. 8
• 26. Engine ………………………………………………………………………………………………………………………………… 9
• 27. Operator Protective Structure ………………………………………………………………………………………………. 11
• 28. Safety Labels
• 29. General ……………………………………………………………………………………………………………………………… 13
• 30. Safety Label Identification ……………………………………………………………………………………………………. 14
• 31. Operator Station
• 32. Component Locations …………………………………………………………………………………………………………. 17
• 33. Console Switches
• 34. General ……………………………………………………………………………………………………………………………… 18
• 35. Work Lights ……………………………………………………………………………………………………………………….. 18
• 36. Beacon ……………………………………………………………………………………………………………………………… 18
• 37. Seat Heater ……………………………………………………………………………………………………………………….. 18
• 38. Control Locks …………………………………………………………………………………………………………………….. 19
• 39. Excavator Arm Quickhitch …………………………………………………………………………………………………… 19
• 40. Radio Mute ………………………………………………………………………………………………………………………… 19
• 41. Engine Stop Switch ……………………………………………………………………………………………………………. 19
• 42. Slew Lock …………………………………………………………………………………………………………………………. 19
• 43. Cushion …………………………………………………………………………………………………………………………….. 19
• 44. Window Washer …………………………………………………………………………………………………………………. 20
• 45. Window Wipers ………………………………………………………………………………………………………………….. 20
• 46. Front Lower Window Wiper …………………………………………………………………………………………………. 20
• 47. Cab Raise-Lower ……………………………………………………………………………………………………………….. 20
• 48. Interior Switches
• 49. Ignition Switch ……………………………………………………………………………………………………………………. 21
• 50. Cab Interior Light ……………………………………………………………………………………………………………….. 21
• 51. Operation
• 52. Introduction
• 53. General ……………………………………………………………………………………………………………………………… 23
• 54. Operating Safety
• 55. General ……………………………………………………………………………………………………………………………… 24
• 56. Worksite Safety ………………………………………………………………………………………………………………….. 26
• 57. Risk Assessment ……………………………………………………………………………………………………………….. 27
• 58. Walk-Around Inspection
• 59. General ……………………………………………………………………………………………………………………………… 29
• 60. Entering and Leaving the Operator Station
• 61. General ……………………………………………………………………………………………………………………………… 30
• 62. Emergency Exit ………………………………………………………………………………………………………………….. 34
• 63. Doors
• 64. Operator Door ……………………………………………………………………………………………………………………. 36
• 65. Windows
• 66. Front Window …………………………………………………………………………………………………………………….. 38
• 67. Side Window ……………………………………………………………………………………………………………………… 39
• 68. Sun Visor-Sunblind
• 69. Sunblind ……………………………………………………………………………………………………………………………. 41
• 70. Before Starting the Engine
• 71. General ……………………………………………………………………………………………………………………………… 43
• 72. Operator Seat
• 73. General ……………………………………………………………………………………………………………………………… 45
• 74. Suspension Seat ………………………………………………………………………………………………………………… 45
• 75. Heated Seat Controls …………………………………………………………………………………………………………. 47
• 76. Seat Belt
• 77. General ……………………………………………………………………………………………………………………………… 48
• 78. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 48
• 79. Static Seat Belt ………………………………………………………………………………………………………………….. 49
• 80. Mirrors
• 81. General ……………………………………………………………………………………………………………………………… 52
• 82. Starting the Engine
• 83. General ……………………………………………………………………………………………………………………………… 57
• 84. Immobiliser ………………………………………………………………………………………………………………………… 58
• 85. Warming Up ………………………………………………………………………………………………………………………. 59
• 86. Stopping and Parking
• 87. General ……………………………………………………………………………………………………………………………… 61
• 88. Preparing for Travel
• 89. General ……………………………………………………………………………………………………………………………… 62
• 90. Preparing for Worksite Travel ………………………………………………………………………………………………. 62
• 91. Beacon ……………………………………………………………………………………………………………………………… 63
• 92. Locks
• 93. General ……………………………………………………………………………………………………………………………… 64
• 94. Control Lock ………………………………………………………………………………………………………………………. 64
• 95. Drive Controls
• 96. Track Controls ……………………………………………………………………………………………………………………. 66
• 97. Travel Speed Selector ………………………………………………………………………………………………………… 67
• 98. Instruments
• 99. General ……………………………………………………………………………………………………………………………… 69
• 100. Instrument Panel ………………………………………………………………………………………………………………… 70
• 101. Getting the Machine Moving
• 102. General ……………………………………………………………………………………………………………………………… 92
• 103. Driving the Machine
• 104. General ……………………………………………………………………………………………………………………………… 95
• 105. Towing Other Equipment …………………………………………………………………………………………………….. 96
• 106. Operating Levers-Pedals
• 107. General ……………………………………………………………………………………………………………………………… 97
• 108. Control Layouts ………………………………………………………………………………………………………………….. 97
• 109. Excavator Arm Controls ………………………………………………………………………………………………………. 97
• 110. Dozer Blade Controls ……………………………………………………………………………………………………….. 105
• 111. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 106
• 112. Lifting and Loading
• 113. General ……………………………………………………………………………………………………………………………. 109
• 114. Load Charts …………………………………………………………………………………………………………………….. 109
• 115. Overload Warning System …………………………………………………………………………………………………. 110
• 116. Working with the Excavator Arm
• 117. General ……………………………………………………………………………………………………………………………. 112
• 118. Preparing to Use the Excavator Arm ………………………………………………………………………………….. 112
• 119. Lifting With the Excavator Arm …………………………………………………………………………………………… 112
• 120. Digging ……………………………………………………………………………………………………………………………. 113
• 121. Changing the Bucket Linkage ……………………………………………………………………………………………. 118
• 122. Dipper Stroke Limiter ………………………………………………………………………………………………………… 119
• 123. Working with the Dozer Blade
• 124. General ……………………………………………………………………………………………………………………………. 122
• 125. Dozing and Grading ………………………………………………………………………………………………………….. 122
• 126. Scraping and Cutting ………………………………………………………………………………………………………… 122
• 127. Backfilling ………………………………………………………………………………………………………………………… 122
• 128. Slopes
• 129. General ……………………………………………………………………………………………………………………………. 124
• 130. Driving on Slopes …………………………………………………………………………………………………………….. 124
• 131. Working on Slopes …………………………………………………………………………………………………………… 126
• 132. Heating, Ventilating and Air-Conditioning (HVAC)
• 133. General ……………………………………………………………………………………………………………………………. 128
• 134. Air-Conditioning Controls …………………………………………………………………………………………………… 128
• 135. Power Sockets
• 136. Auxiliary Power Socket ……………………………………………………………………………………………………… 131
• 137. Battery Isolator
• 138. General ……………………………………………………………………………………………………………………………. 132
• 139. Fire Extinguisher
• 140. General ……………………………………………………………………………………………………………………………. 133
• 141. Moving a Disabled Product
• 142. General ……………………………………………………………………………………………………………………………. 135
• 143. Getting the Machine Unstuck …………………………………………………………………………………………….. 135
• 144. Jump-Starting the Engine ………………………………………………………………………………………………….. 136
• 145. Retrieval ………………………………………………………………………………………………………………………….. 137
• 146. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 137
• 147. Lifting the Product
• 148. General ……………………………………………………………………………………………………………………………. 139
• 149. Transporting the Product
• 150. General ……………………………………………………………………………………………………………………………. 141
• 151. Loading the Product onto the Transporting Vehicle-Trailer ……………………………………………………… 141
• 152. Unloading the Product from the Transporting Vehicle-Trailer ………………………………………………….. 143
• 153. Operating Environment
• 154. General ……………………………………………………………………………………………………………………………. 145
• 155. Operating in Low Temperatures …………………………………………………………………………………………. 145
• 156. Operating in High Temperatures …………………………………………………………………………………………. 145
• 157. Cab Filters ……………………………………………………………………………………………………………………….. 146
• 158. Refuelling
• 159. General ……………………………………………………………………………………………………………………………. 147
• 160. Low Fuel Levels ……………………………………………………………………………………………………………….. 147
• 161. Filling the Tank …………………………………………………………………………………………………………………. 147
• 162. Attachments
• 163. Working with Attachments
• 164. Introduction ………………………………………………………………………………………………………………………. 151
• 165. Attachments for your Product …………………………………………………………………………………………….. 151
• 166. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 152
• 167. Impact Protection ……………………………………………………………………………………………………………… 155
• 168. Direct-Mounted Attachments
• 169. General ……………………………………………………………………………………………………………………………. 156
• 170. Quickhitch
• 171. Excavator Arm Quickhitch …………………………………………………………………………………………………. 159
• 172. Buckets
• 173. General ……………………………………………………………………………………………………………………………. 162
• 174. Bucket Teeth ……………………………………………………………………………………………………………………. 162
• 175. Preservation and Storage
• 176. Cleaning
• 177. General ……………………………………………………………………………………………………………………………. 167
• 178. Preparation ………………………………………………………………………………………………………………………. 167
• 179. Checking For Damage
• 180. General ……………………………………………………………………………………………………………………………. 169
• 181. Storage
• 182. General ……………………………………………………………………………………………………………………………. 170
• 183. Put into Storage ……………………………………………………………………………………………………………….. 170
• 184. During Storage …………………………………………………………………………………………………………………. 170
• 185. Take out of Storage ………………………………………………………………………………………………………….. 171
• 186. Security
• 187. General ……………………………………………………………………………………………………………………………. 172
• 188. JCB Plantguard ………………………………………………………………………………………………………………… 172
• 189. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 172
• 190. LiveLink …………………………………………………………………………………………………………………………… 172
• 191. Anti-Vandal Guards …………………………………………………………………………………………………………… 172
• 192. Maintenance
• 193. Introduction
• 194. General ……………………………………………………………………………………………………………………………. 177
• 195. Owner-Operator Support ……………………………………………………………………………………………………. 177
• 196. Service-Maintenance Agreements ………………………………………………………………………………………. 177
• 197. Obtaining Spare Parts ………………………………………………………………………………………………………. 178
• 198. Maintenance Safety
• 199. General ……………………………………………………………………………………………………………………………. 179
• 200. Fluids and Lubricants ……………………………………………………………………………………………………….. 180
• 201. Maintenance Schedules
• 202. General ……………………………………………………………………………………………………………………………. 184
• 203. How to Use the Maintenance Schedules …………………………………………………………………………….. 184
• 204. Maintenance Intervals ……………………………………………………………………………………………………….. 184
• 205. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 186
• 206. Functional Tests and Final Inspection …………………………………………………………………………………. 189
• 207. Maintenance Positions
• 208. General ……………………………………………………………………………………………………………………………. 191
• 209. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 191
• 210. Service Points
• 211. General ……………………………………………………………………………………………………………………………. 192
• 212. Access Apertures
• 213. General ……………………………………………………………………………………………………………………………. 204
• 214. Battery Cover …………………………………………………………………………………………………………………… 204
• 215. Engine Compartment Cover ………………………………………………………………………………………………. 205
• 216. Hydraulic Compartment Cover …………………………………………………………………………………………… 207
• 217. Radiator Cover …………………………………………………………………………………………………………………. 209
• 218. Tools
• 219. General ……………………………………………………………………………………………………………………………. 211
• 220. Toolbox ……………………………………………………………………………………………………………………………. 211
• 221. Lubrication
• 222. General ……………………………………………………………………………………………………………………………. 212
• 223. Preparation ………………………………………………………………………………………………………………………. 212
• 224. Attachments
• 225. General …………………………………………………………………………………………………………………………… 213
• 226. Body and Framework
• 227. General …………………………………………………………………………………………………………………………… 214
• 228. Slew Ring Bearings ………………………………………………………………………………………………………….. 214
• 229. Pivot Pins ………………………………………………………………………………………………………………………… 215
• 230. Operator Station
• 231. General …………………………………………………………………………………………………………………………… 217
• 232. Operator Protective Structure …………………………………………………………………………………………….. 217
• 233. Seat Belt …………………………………………………………………………………………………………………………. 219
• 234. Controls …………………………………………………………………………………………………………………………… 219
• 235. Engine
• 236. General …………………………………………………………………………………………………………………………… 220
• 237. Oil …………………………………………………………………………………………………………………………………… 220
• 238. Drive Belt ………………………………………………………………………………………………………………………… 222
• 239. Air Filter
• 240. General …………………………………………………………………………………………………………………………… 223
• 241. Pre-Cleaner ……………………………………………………………………………………………………………………… 223
• 242. Dust Valve ………………………………………………………………………………………………………………………. 223
• 243. Fuel System
• 244. General …………………………………………………………………………………………………………………………… 224
• 245. Tank ……………………………………………………………………………………………………………………………….. 225
• 246. Fuel Filter ………………………………………………………………………………………………………………………… 226
• 247. Water Separator ………………………………………………………………………………………………………………. 226
• 248. Cooling System
• 249. General …………………………………………………………………………………………………………………………… 228
• 250. Coolant ……………………………………………………………………………………………………………………………. 228
• 251. Cooling Pack …………………………………………………………………………………………………………………… 230
• 252. Tracks
• 253. General …………………………………………………………………………………………………………………………… 231
• 254. Steel ……………………………………………………………………………………………………………………………….. 232
• 255. Idler Wheels …………………………………………………………………………………………………………………….. 233
• 256. Rollers …………………………………………………………………………………………………………………………….. 233
• 257. Track Gearbox
• 258. Oil ……………………………………………………………….