Name: JCB JS145W, JS160W Operator Manual 9821-3800
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Description

Model List:
- JS145W, JS160W

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Machine Model and Serial Number ………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
10. Safety Warnings …………………………………………………………………………………………………………………… 2
11. General Safety …………………………………………………………………………………………………………………….. 2
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 3
13. About the Machine
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 5
16. Product Compliance ……………………………………………………………………………………………………………… 5
17. Machine Description
18. General ……………………………………………………………………………………………………………………………….. 6
19. Intended Use ……………………………………………………………………………………………………………………….. 6
20. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
21. Optional Equipment and Attachments …………………………………………………………………………………….. 6
22. Danger Zone ……………………………………………………………………………………………………………………….. 6
23. Main Component Locations …………………………………………………………………………………………………… 7
24. Machine and Component Identification
25. Machine ………………………………………………………………………………………………………………………………. 8
26. Engine ………………………………………………………………………………………………………………………………… 9
27. Operator Protective Structure ………………………………………………………………………………………………… 9
28. Safety Labels
29. General ……………………………………………………………………………………………………………………………… 11
30. Safety Label Identification ……………………………………………………………………………………………………. 11
31. Operator Station
32. Component Locations …………………………………………………………………………………………………………. 14
33. Doors
34. Operator Door ……………………………………………………………………………………………………………………. 16
35. Windows
36. Front Window …………………………………………………………………………………………………………………….. 18
37. Side Window ……………………………………………………………………………………………………………………… 19
38. Sun Visor-Sunblind
39. Sunblind ……………………………………………………………………………………………………………………………. 21
40. Operator Seat
41. General ……………………………………………………………………………………………………………………………… 23
42. Suspension Seat ………………………………………………………………………………………………………………… 23
43. Heated Seat Controls …………………………………………………………………………………………………………. 25
44. Seat Ventilation Controls …………………………………………………………………………………………………….. 25
45. Seat Belt
46. General ……………………………………………………………………………………………………………………………… 26
47. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 26
48. Static Seat Belt ………………………………………………………………………………………………………………….. 27
49. Mirrors
50. General ……………………………………………………………………………………………………………………………… 30
51. Drive Controls
52. Steering Wheel ………………………………………………………………………………………………………………….. 34
53. Steering Column ………………………………………………………………………………………………………………… 34
54. Accelerator Pedal ……………………………………………………………………………………………………………….. 34
55. Forward, Neutral and Reverse Switch …………………………………………………………………………………… 35
56. Travel Speed Selector ………………………………………………………………………………………………………… 36
57. Service Brake Pedal …………………………………………………………………………………………………………… 36
58. Console Switches
59. General ……………………………………………………………………………………………………………………………… 38
60. Road Lights ……………………………………………………………………………………………………………………….. 38
61. Rear Fog Lights …………………………………………………………………………………………………………………. 38
62. Hazard Warning Lights ……………………………………………………………………………………………………….. 38
63. Work Lights ……………………………………………………………………………………………………………………….. 39
64. Park Brake ………………………………………………………………………………………………………………………… 39
65. Beacon ……………………………………………………………………………………………………………………………… 39
66. Seat Heater ……………………………………………………………………………………………………………………….. 39
67. Seat Ventilation ………………………………………………………………………………………………………………….. 39
68. Control Locks …………………………………………………………………………………………………………………….. 39
69. Radio Mute ………………………………………………………………………………………………………………………… 39
70. Excavator Arm Quickhitch …………………………………………………………………………………………………… 40
71. Engine Stop Switch ……………………………………………………………………………………………………………. 40
72. Slew Lock …………………………………………………………………………………………………………………………. 40
73. Cushion …………………………………………………………………………………………………………………………….. 40
74. Front Lower Window Wiper …………………………………………………………………………………………………. 40
75. Cab Raise-Lower ……………………………………………………………………………………………………………….. 40
76. Slew Deceleration ………………………………………………………………………………………………………………. 40
77. Interior Switches
78. Ignition Switch ……………………………………………………………………………………………………………………. 41
79. Multi-Purpose Switch ………………………………………………………………………………………………………….. 41
80. Cab Interior Light ……………………………………………………………………………………………………………….. 42
81. Power Sockets
82. Auxiliary Power Socket ……………………………………………………………………………………………………….. 44
83. Instruments
84. General ……………………………………………………………………………………………………………………………… 45
85. Instrument Panel ………………………………………………………………………………………………………………… 47
86. Heating, Ventilating and Air-Conditioning (HVAC)
87. General ……………………………………………………………………………………………………………………………… 67
88. Air-Conditioning Controls …………………………………………………………………………………………………….. 67
89. Operating Levers-Pedals
90. General ……………………………………………………………………………………………………………………………… 70
91. Control Layouts ………………………………………………………………………………………………………………….. 70
92. Excavator Arm Controls ………………………………………………………………………………………………………. 70
93. Dozer Blade Controls …………………………………………………………………………………………………………. 77
94. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 78
95. Battery Isolator
96. General ……………………………………………………………………………………………………………………………… 81
97. Fire Extinguisher
98. General ……………………………………………………………………………………………………………………………… 82
99. Operation
100. Introduction
101. General ……………………………………………………………………………………………………………………………… 85
102. Operating Safety
103. General ……………………………………………………………………………………………………………………………… 86
104. Worksite Safety ………………………………………………………………………………………………………………….. 88
105. Risk Assessment ……………………………………………………………………………………………………………….. 88
106. Walk-Around Inspection
107. General ……………………………………………………………………………………………………………………………… 90
108. Entering and Leaving the Operator Station
109. General ……………………………………………………………………………………………………………………………… 91
110. Emergency Exit ………………………………………………………………………………………………………………….. 95
111. Before Starting the Engine
112. General ……………………………………………………………………………………………………………………………… 98
113. Starting the Engine
114. General ……………………………………………………………………………………………………………………………… 99
115. Immobilizer ………………………………………………………………………………………………………………………. 100
116. Warming Up …………………………………………………………………………………………………………………….. 102
117. Stopping and Parking the Machine
118. General ……………………………………………………………………………………………………………………………. 104
119. Preparing the Machine for Travel
120. General ……………………………………………………………………………………………………………………………. 106
121. Preparing for Road Travel …………………………………………………………………………………………………. 106
122. Preparing for Worksite Travel …………………………………………………………………………………………….. 106
123. Beacon ……………………………………………………………………………………………………………………………. 109
124. Machine Locks
125. General ……………………………………………………………………………………………………………………………. 111
126. Control Lock …………………………………………………………………………………………………………………….. 111
127. Getting the Machine Moving
128. General ……………………………………………………………………………………………………………………………. 113
129. Driving the Machine
130. Towing Other Equipment …………………………………………………………………………………………………… 114
131. Lifting and Loading
132. General ……………………………………………………………………………………………………………………………. 116
133. Load Charts …………………………………………………………………………………………………………………….. 116
134. Overload Warning System …………………………………………………………………………………………………. 117
135. Working with the Excavator Arm
136. General ……………………………………………………………………………………………………………………………. 119
137. Preparing to Use the Excavator Arm ………………………………………………………………………………….. 119
138. Lifting With the Excavator Arm …………………………………………………………………………………………… 119
139. Digging ……………………………………………………………………………………………………………………………. 120
140. Checking the Bucket Linkage …………………………………………………………………………………………….. 126
141. Dipper Stroke Limiter ………………………………………………………………………………………………………… 127
142. Working with the Dozer Blade
143. General ……………………………………………………………………………………………………………………………. 130
144. Dozing and Grading ………………………………………………………………………………………………………….. 130
145. Scraping and Cutting ………………………………………………………………………………………………………… 130
146. Backfilling ………………………………………………………………………………………………………………………… 130
147. Use of Machines on Slopes
148. General ……………………………………………………………………………………………………………………………. 132
149. Driving on Slopes …………………………………………………………………………………………………………….. 132
150. Working on Slopes …………………………………………………………………………………………………………… 133
151. Moving a Disabled Machine
152. General ……………………………………………………………………………………………………………………………. 136
153. Getting the Machine Unstuck …………………………………………………………………………………………….. 136
154. Jump-Starting the Engine ………………………………………………………………………………………………….. 137
155. Retrieval ………………………………………………………………………………………………………………………….. 138
156. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 140
157. Lifting the Machine
158. General ……………………………………………………………………………………………………………………………. 142
159. Transporting the Machine
160. General ……………………………………………………………………………………………………………………………. 144
161. Loading a Machine onto the Transporting Vehicle-Trailer ………………………………………………………. 144
162. Unloading a Machine from the Transporting Vehicle-Trailer ……………………………………………………. 147
163. Operating Environment
164. General ……………………………………………………………………………………………………………………………. 149
165. Operating in Low Temperatures …………………………………………………………………………………………. 149
166. Operating in High Temperatures …………………………………………………………………………………………. 149
167. Cab Filters ……………………………………………………………………………………………………………………….. 150
168. Refuelling the Machine
169. General ……………………………………………………………………………………………………………………………. 151
170. Low Fuel Levels ……………………………………………………………………………………………………………….. 151
171. Filling the Tank …………………………………………………………………………………………………………………. 151
172. Attachments
173. Working with Attachments
174. Introduction ………………………………………………………………………………………………………………………. 155
175. Attachments for your Machine ……………………………………………………………………………………………. 155
176. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 156
177. Impact Protection ……………………………………………………………………………………………………………… 159
178. Direct-Mounted Attachments
179. General ……………………………………………………………………………………………………………………………. 160
180. Quickhitch
181. Excavator Arm Quickhitch …………………………………………………………………………………………………. 163
182. Buckets
183. General ……………………………………………………………………………………………………………………………. 166
184. Bucket Teeth ……………………………………………………………………………………………………………………. 166
185. Preservation and Storage
186. Cleaning the Machine
187. General ……………………………………………………………………………………………………………………………. 171
188. Preparing the Machine ……………………………………………………………………………………………………… 171
189. Checking For Damage
190. General ……………………………………………………………………………………………………………………………. 173
191. Storage of the Machine
192. General ……………………………………………………………………………………………………………………………. 174
193. Put the Machine into Storage …………………………………………………………………………………………….. 174
194. During Storage …………………………………………………………………………………………………………………. 174
195. Take the Machine out of Storage ……………………………………………………………………………………….. 175
196. Machine Security
197. General ……………………………………………………………………………………………………………………………. 176
198. JCB Plantguard ………………………………………………………………………………………………………………… 176
199. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 176
200. LiveLink …………………………………………………………………………………………………………………………… 176
201. Anti-Vandal Guards …………………………………………………………………………………………………………… 176
202. Maintenance
203. Introduction
204. General ……………………………………………………………………………………………………………………………. 179
205. Owner-Operator Support ……………………………………………………………………………………………………. 179
206. Service-Maintenance Agreements ………………………………………………………………………………………. 179
207. Obtaining Spare Parts ………………………………………………………………………………………………………. 180
208. Maintenance Safety
209. General ……………………………………………………………………………………………………………………………. 181
210. Fluids and Lubricants ……………………………………………………………………………………………………….. 182
211. Maintenance Schedules
212. General ……………………………………………………………………………………………………………………………. 185
213. How to Use the Maintenance Schedules …………………………………………………………………………….. 185
214. Maintenance Intervals ……………………………………………………………………………………………………….. 185
215. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 187
216. Functional Tests and Final Inspection …………………………………………………………………………………. 190
217. Maintenance Positions
218. General ……………………………………………………………………………………………………………………………. 192
219. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 192
220. Service Points
221. General ……………………………………………………………………………………………………………………………. 193
222. Access Apertures
223. General ……………………………………………………………………………………………………………………………. 198
224. Battery Cover …………………………………………………………………………………………………………………… 198
225. Engine Compartment Cover ………………………………………………………………………………………………. 198
226. Hydraulic Compartment Cover …………………………………………………………………………………………… 199
227. Tools
228. General ……………………………………………………………………………………………………………………………. 201
229. Toolbox ……………………………………………………………………………………………………………………………. 201
230. Lubrication
231. General ……………………………………………………………………………………………………………………………. 202
232. Preparing the Machine ……………………………………………………………………………………………………… 202
233. Attachments
234. General …………………………………………………………………………………………………………………………… 203
235. Body and Framework
236. General …………………………………………………………………………………………………………………………… 204
237. Slew Ring Bearings ………………………………………………………………………………………………………….. 204
238. Pivot Pins ………………………………………………………………………………………………………………………… 205
239. Operator Station
240. General …………………………………………………………………………………………………………………………… 208
241. Operator Protective Structure …………………………………………………………………………………………….. 208
242. Seat Belt …………………………………………………………………………………………………………………………. 209
243. Controls …………………………………………………………………………………………………………………………… 209
244. Engine
245. General …………………………………………………………………………………………………………………………… 210
246. Oil …………………………………………………………………………………………………………………………………… 210
247. Drive Belt ………………………………………………………………………………………………………………………… 211
248. Air Filter
249. General …………………………………………………………………………………………………………………………… 212
250. Fuel System
251. General …………………………………………………………………………………………………………………………… 213
252. Tank ……………………………………………………………………………………………………………………………….. 214
253. Water Separator ………………………………………………………………………………………………………………. 215
254. Cooling System
255. General …………………………………………………………………………………………………………………………… 216
256. Coolant ……………………………………………………………………………………………………………………………. 216
257. Cooling Pack …………………