JCB LTC9, LTB9 Lighting Tower Operator Manual 9831-0750-1

Description

• Model List:
  • LTC9, LTB9 Lighting Tower

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………iii
• 3. The Operator Manual …………………………………………………………………….iii
• 4. Safety Warnings ……………………………………………………………………………iii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Cross References ………………………………………………………………………….1
• 10. Machine Description …………………………………………………………………………..2
• 11. Intended Use ………………………………………………………………………………..2
• 12. Component Location (LTC9) …………………………………………………………..2
• 13. Component Location (LTB9) …………………………………………………………..3
• 14. Safety Check List ……………………………………………………………………………….4
• 15. Safety – Yours and Others ………………………………………………………………4
• 16. Introduction …………………………………………………………………………………..4
• 17. General Safety ……………………………………………………………………………..8
• 18. Operating Safety …………………………………………………………………………..9
• 19. Maintenance Safety ……………………………………………………………………..10
• 20. Safety Label ……………………………………………………………………………………14
• 21. Introduction …………………………………………………………………………………14
• 22. Safety Label Identification …………………………………………………………….15
• 23. Component Identification …………………………………………………………………..17
• 24. Data Plate …………………………………………………………………………………..17
• 25. Operation
• 26. General Specification ……………………………………………………………………….18
• 27. Introduction …………………………………………………………………………………18
• 28. Technical Data (LTC9) ………………………………………………………………….19
• 29. Engine ……………………………………………………………………………………..19
• 30. Starting System …………………………………………………………………………19
• 31. Fuel Consumption ……………………………………………………………………..19
• 32. Altrenator …………………………………………………………………………………19
• 33. Fuel System ……………………………………………………………………………..19
• 34. Weights and Dimensions ……………………………………………………………19
• 35. Dimensions (LTC9) ……………………………………………………………………20
• 36. Technical Data (LTB9) ………………………………………………………………….21
• 37. Dimensions (LTB9) ……………………………………………………………………22
• 38. Control Panel …………………………………………………………………………………..23
• 39. Components ……………………………………………………………………………….23
• 40. KS2 Control Panel ……………………………………………………………………….23
• 41. KS2 Alarms ………………………………………………………………………………26
• 42. Alarm List …………………………………………………………………………………..27
• 43. Engine Alarms ………………………………………………………………………….27
• 44. Electrical Signal Alarms ……………………………………………………………..28
• 45. System Setup (LTC9) ……………………………………………………………………….30
• 46. Introduction …………………………………………………………………………………30
• 47. General Precautions …………………………………………………………………….30
• 48. Initial Setup …………………………………………………………………………………30
• 49. Start the Engine-Generator ……………………………………………………………32
• 50. Turn the Floodlights On ………………………………………………………………..32
• 51. Turn the Floodlights Off ………………………………………………………………..32
• 52. Stop the Engine-Generator ……………………………………………………………32
• 53. Fault Conditions ………………………………………………………………………….32
• 54. Auxiliary Power ……………………………………………………………………………32
• 55. Program Timer Type 2 (If fitted) ……………………………………………………..33
• 56. Setting time screen (timer option only) …………………………………………33
• 57. Setting Seasonal Event ……………………………………………………………..33
• 58. Light sensor (if installed) …………………………………………………………….34
• 59. Remotely adjustable light positioner (if installed) ……………………………34
• 60. System Setup (LTB9) ……………………………………………………………………….35
• 61. Anchoring the Lighting Tower ………………………………………………………..36
• 62. Operating the Mast ………………………………………………………………………36
• 63. Turning On the Lamps ………………………………………………………………….36
• 64. Fault Finding (LTB9 and LTC9) ………………………………………………………….37
• 65. Routine Maintenance
• 66. Service Requirements ………………………………………………………………………39
• 67. Health and Safety …………………………………………………………………………….40
• 68. Lubricants …………………………………………………………………………………..40
• 69. Introduction ………………………………………………………………………………40
• 70. Hygiene ……………………………………………………………………………………40
• 71. Storage ……………………………………………………………………………………40
• 72. Waste Disposal …………………………………………………………………………40
• 73. Handling …………………………………………………………………………………..40
• 74. First Aid – Oil …………………………………………………………………………….41
• 75. Spillage ……………………………………………………………………………………41
• 76. Fires ………………………………………………………………………………………..41
• 77. Battery ……………………………………………………………………………………….42
• 78. Warning Symbols ………………………………………………………………………43
• 79. First Aid – Electrolyte ………………………………………………………………….43
• 80. Service Schedules ……………………………………………………………………………44
• 81. Introduction …………………………………………………………………………………44
• 82. How to Use the Service Schedules ………………………………………………..44
• 83. Service Schedule Checklist (LTC9) ………………………………………………..45
• 84. Service Schedule Checklist (LTB9) ………………………………………………..46
• 85. Pre-Start Checks ……………………………………………………………………………..47
• 86. Checks After Running ……………………………………………………………………….48
• 87. Cleaning …………………………………………………………………………………………49
• 88. General ………………………………………………………………………………………49
• 89. Cleaning the Radiator …………………………………………………………………..49
• 90. Battery ……………………………………………………………………………………………51
• 91. Connection and Disconnection ………………………………………………………51
• 92. Charging the Battery ……………………………………………………………………51
• 93. Battery Maintenance ……………………………………………………………………51
• 94. Battery Life …………………………………………………………………………………51
• 95. Engine (LTC9) …………………………………………………………………………………52
• 96. Component Identification ………………………………………………………………52
• 97. Location of Labels ……………………………………………………………………….54
• 98. 97-68-EC Directive Certified Engines ……………………………………………..54
• 99. Engine Family ……………………………………………………………………………..54
• 100. Oil and Filter ……………………………………………………………………………….55
• 101. Introduction ………………………………………………………………………………55
• 102. Recommended Oils …………………………………………………………………..55
• 103. Engine Oil Capacity …………………………………………………………………..55
• 104. Checking the Oil Level ……………………………………………………………….56
• 105. Changing the Oil and Filter …………………………………………………………57
• 106. Check and Adjust the Fan Belt ………………………………………………………59
• 107. Cooling System …………………………………………………………………………..60
• 108. Checking and Adding Coolant …………………………………………………….60
• 109. Drain and Refill the Coolant ………………………………………………………..60
• 110. Coolant Mixtures …………………………………………………………………………61
• 111. Fuel System ……………………………………………………………………………….62
• 112. Fuel Specifications …………………………………………………………………….62
• 113. Additional Technical Fuel Requirements ……………………………………….62
• 114. Bio-Diesel Fuels ………………………………………………………………………..63
• 115. Use of Bio-fuels: ……………………………………………………………………….63
• 116. Injectors …………………………………………………………………………………..63
• 117. Priming the Fuel System …………………………………………………………….64
• 118. Water Separator and Fuel Filter …………………………………………………..65
• 119. Inlet and Exhaust System ……………………………………………………………..68
• 120. Replace the Air Cleaner Outer Element ……………………………………….68
• 121. Crankcase Breather System ……………………………………………………….68
• 122. Valves ……………………………………………………………………………………..68
• 123. Turbocharger (4TNV84T, 4TNV98T) …………………………………………….68
• 124. Technical Information …………………………………………………………………..69
• 125. Description of Model Number ……………………………………………………..69
• 126. General ……………………………………………………………………………………69
• 127. Information by Engine Model ………………………………………………………70
• 128. Alternator ………………………………………………………………………………………..71
• 129. Safety Precautions ………………………………………………………………………71
• 130. Installation ………………………………………………………………………………….72
• 131. Lifting ………………………………………………………………………………………72
• 132. Protection …………………………………………………………………………………72
• 133. General Information ……………………………………………………………………..73
• 134. Reference Standards …………………………………………………………………73
• 135. Operating Conditions …………………………………………………………………73
• 136. Winding Condtions …………………………………………………………………….73
• 137. Ordering Parts ………………………………………………………………………….73
• 138. Fault Finding ……………………………………………………………………………………74
• 139. Introduction …………………………………………………………………………………74
• 140. Fault Finding Charts …………………………………………………………………….75
• 141. A Charts – Engine ………………………………………………………………………..76
• 142. B Charts – Fuel ……………………………………………………………………………80
• 143. C Charts – Lubricating Oil ……………………………………………………………..81
• 144. D Charts – Coolant ……………………………………………………………………….82
• 145. Connection and Wiring Diagrams
• 146. Control Panel (LTC9) ………………………………………………………………………..85
• 147. Control Panel – LTC9 with KS2 …………………………………………………………..91
• 148. Control Panel (LTB9) ………………………………………………………………………107
• 149. Warranty
• 150. Warranty Information ……………………………………………………………………… 110
• 151. Introduction ………………………………………………………………………………. 110
• 152. Installation Access …………………………………………………………………….. 110
• 153. Downtime Support …………………………………………………………………….. 110
• 154. Terms and Conditions ………………………………………………………………… 110
• 155. JCB Technical Service ……………………………………………………………………. 111