JCB T3 SE Engine DieselMax Operator Manual 9811-1650

Description

• Model List:
  • T3 SE Engine DieselMax

• 1. Care and Safety
• 2. Important Information …………………………………………………………………………1
• 3. The Operator Manual …………………………………………………………………….1
• 4. Safety Warnings ……………………………………………………………………………1
• 5. Safety, Yours and Others …………………………………………………………………….2
• 6. Checklists …………………………………………………………………………………………3
• 7. Common Rail (Tier 3) Specific …………………………………………………………3
• 8. General Safety ……………………………………………………………………………..5
• 9. Operating Safety …………………………………………………………………………..6
• 10. Maintenance Safety ……………………………………………………………………….7
• 11. Safety Labels ……………………………………………………………………………… 11
• 12. General Information
• 13. Introduction ……………………………………………………………………………………..13
• 14. Product Compliance …………………………………………………………………….13
• 15. Using the Manual ………………………………………………………………………..13
• 16. Left Side, Right Side …………………………………………………………………….13
• 17. Units of Measurement ………………………………………………………………….13
• 18. Machine – Equipment Related Data ………………………………………………..13
• 19. Acronyms and Abbreviations …………………………………………………………14
• 20. Identifying the Engine
• 21. Engine Identification Plate …………………………………………………………………17
• 22. Typical Engine Identification Number ……………………………………………..17
• 23. Component Labels ………………………………………………………………………17
• 24. Engine Component Identification ………………………………………………………..18
• 25. External ……………………………………………………………………………………..18
• 26. Independent Power Unit Component Identification ……………………………….24
• 27. Operating Procedures
• 28. Starting the Engine …………………………………………………………………………..25
• 29. Pre-Start Notes ……………………………………………………………………………25
• 30. Start Procedure …………………………………………………………………………..26
• 31. Engine Checks After Start-up ………………………………………………………..27
• 32. Engine Running-in Procedure ……………………………………………………….28
• 33. Stopping the Engine …………………………………………………………………….29
• 34. Fluids, Lubricants and Capacities
• 35. Engine Lubricating Oil ………………………………………………………………………31
• 36. Recommended Oils ……………………………………………………………………..31
• 37. Engine Oil Capacity ……………………………………………………………………..31
• 38. Coolant …………………………………………………………………………………………..32
• 39. Recommended Coolant ………………………………………………………………..32
• 40. Coolant Mixtures ………………………………………………………………………………33
• 41. Coolant Mixtures …………………………………………………………………………33
• 42. Fuel ……………………………………………………………………………………………….34
• 43. Fuels ………………………………………………………………………………………….34
• 44. Routine Maintenance
• 45. Introduction ……………………………………………………………………………………..39
• 46. Cleaning the Engine …………………………………………………………………………40
• 47. Lubricants – Health and Safety …………………………………………………………..41
• 48. Hygiene ……………………………………………………………………………………..41
• 49. Storage ………………………………………………………………………………………41
• 50. Waste Disposal ……………………………………………………………………………41
• 51. Handling …………………………………………………………………………………….41
• 52. First Aid – Oil ……………………………………………………………………………….42
• 53. Spillage ………………………………………………………………………………………42
• 54. Fires ………………………………………………………………………………………….42
• 55. Service Schedules ……………………………………………………………………………43
• 56. Engine Oil and Filter …………………………………………………………………………48
• 57. Checking the Oil Level …………………………………………………………………48
• 58. Changing the Oil and Filter ……………………………………………………………49
• 59. Engine Cooling System …………………………………………………………………….50
• 60. Checking the Coolant Level ………………………………………………………….50
• 61. Changing the Coolant …………………………………………………………………..50
• 62. Front End Accessory Drive (FEAD) Belt …………………………………………51
• 63. Engine Fuel System …………………………………………………………………………52
• 64. Draining the Water Separator and Fuel Filter …………………………………..52
• 65. Changing the Filter Element ………………………………………………………….53
• 66. Changing the Water Separator Pre- Filter ……………………………………….54
• 67. Bleeding the Fuel System …………………………………………………………….55
• 68. Air Intake System …………………………………………………………………………….56
• 69. Engine Crankcase Ventilation …………………………………………………………….57
• 70. Changing the Filter Element ………………………………………………………….57
• 71. Valve Clearances ……………………………………………………………………………..58
• 72. Introduction …………………………………………………………………………………58
• 73. Removing the Tappet Covers ………………………………………………………..58
• 74. Setting the Engine ……………………………………………………………………….59
• 75. Measuring and Adjusting the Valve Clearances ……………………………….60
• 76. Assembling the Tappet Covers ………………………………………………………61
• 77. Engine Lifting Information ………………………………………………………………….62
• 78. Fault Finding
• 79. Introduction ……………………………………………………………………………………..63
• 80. Fault Codes ………………………………………………………………………………..63
• 81. Limp Home Mode ………………………………………………………………………..63
• 82. Component Replacement ……………………………………………………………..64
• 83. Fault Finding Charts …………………………………………………………………….65
• 84. Electronic Fault Codes …………………………………………………………………92
• 85. Storage and Preservation
• 86. Storage …………………………………………………………………………………………..93
• 87. Preservation ……………………………………………………………………………………94
• 88. Capping Engine Openings ……………………………………………………………94
• 89. Hot Test Description …………………………………………………………………….95
• 90. Technical Data and Specifications
• 91. Basic Engine Data – 444 Engine …………………………………………………………97
• 92. Basic Engine Data – 448 Engine …………………………………………………………98
• 93. Torque + Angle Explanation ………………………………………………………………99
• 94. Torque + Angle Tightening Procedure ……………………………………………….100
• 95. Engine Torque Tightening Figures …………………………………………………….101
• 96. JCB Service
• 97. Warranty ……………………………………………………………………………………….109
• 98. JCB Technical Service ……………………………………………………………………. 110