JCB TLT 30D High Lift, TLT 35D, TLT 35D 4×4 Teletruk Owner Manual 9821-7200

Description

• Model List:
  • TLT 30D High Lift, TLT 35D, TLT 35D 4×4 Teletruk

• 1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
• 7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
• 8. Cross References ………………………………………………………………………………………………………………… 2
• 9. Location of Manual ………………………………………………………………………………………………………………. 2
• 10. Safety
• 11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
• 12. Safety Warnings …………………………………………………………………………………………………………………… 3
• 13. General Safety …………………………………………………………………………………………………………………….. 4
• 14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
• 15. About the Product
• 16. Introduction
• 17. General ……………………………………………………………………………………………………………………………….. 7
• 18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
• 19. Product Compliance ……………………………………………………………………………………………………………… 7
• 20. Description
• 21. General ……………………………………………………………………………………………………………………………….. 8
• 22. Intended Use ……………………………………………………………………………………………………………………….. 8
• 23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
• 24. Danger Zone ……………………………………………………………………………………………………………………….. 8
• 25. Main Component Locations …………………………………………………………………………………………………… 9
• 26. Product and Component Identification
• 27. Machine …………………………………………………………………………………………………………………………….. 11
• 28. Engine ………………………………………………………………………………………………………………………………. 11
• 29. Operator Protective Structure ………………………………………………………………………………………………. 12
• 30. Safety Labels
• 31. General ……………………………………………………………………………………………………………………………… 14
• 32. Safety Label Identification ……………………………………………………………………………………………………. 14
• 33. Operator Station
• 34. Component Locations …………………………………………………………………………………………………………. 15
• 35. Interior Switches
• 36. Ignition Switch ……………………………………………………………………………………………………………………. 16
• 37. Multi-Purpose Switch ………………………………………………………………………………………………………….. 16
• 38. Rear Window Wiper ……………………………………………………………………………………………………………. 17
• 39. Console Switches
• 40. General ……………………………………………………………………………………………………………………………… 18
• 41. Road Lights ……………………………………………………………………………………………………………………….. 18
• 42. Hazard Warning Lights ……………………………………………………………………………………………………….. 18
• 43. Work Lights ……………………………………………………………………………………………………………………….. 18
• 44. Park Brake ………………………………………………………………………………………………………………………… 19
• 45. Horn …………………………………………………………………………………………………………………………………. 19
• 46. Heater ……………………………………………………………………………………………………………………………….. 19
• 47. Window Wipers ………………………………………………………………………………………………………………….. 19
• 48. ECO Mode ………………………………………………………………………………………………………………………… 19
• 49. Emergency Override …………………………………………………………………………………………………………… 19
• 50. Operation
• 51. Introduction
• 52. General ……………………………………………………………………………………………………………………………… 21
• 53. Operating Safety
• 54. General ……………………………………………………………………………………………………………………………… 22
• 55. Worksite Safety ………………………………………………………………………………………………………………….. 24
• 56. Risk Assessment ……………………………………………………………………………………………………………….. 25
• 57. Walk-Around Inspection
• 58. General ……………………………………………………………………………………………………………………………… 27
• 59. Entering and Leaving the Operator Station
• 60. General ……………………………………………………………………………………………………………………………… 28
• 61. Emergency Exit ………………………………………………………………………………………………………………….. 28
• 62. Battery Isolator
• 63. General ……………………………………………………………………………………………………………………………… 30
• 64. Before Starting the Engine
• 65. General ……………………………………………………………………………………………………………………………… 31
• 66. Operator Seat
• 67. General ……………………………………………………………………………………………………………………………… 32
• 68. Suspension Seat ………………………………………………………………………………………………………………… 32
• 69. Seat Belt
• 70. General ……………………………………………………………………………………………………………………………… 34
• 71. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 34
• 72. Static Seat Belt ………………………………………………………………………………………………………………….. 35
• 73. Mirrors
• 74. General ……………………………………………………………………………………………………………………………… 37
• 75. Starting the Engine
• 76. General ……………………………………………………………………………………………………………………………… 40
• 77. Stopping and Parking
• 78. General ……………………………………………………………………………………………………………………………… 41
• 79. Preparing for Travel
• 80. Preparing for Worksite Travel ………………………………………………………………………………………………. 42
• 81. Drive Controls
• 82. Steering Wheel ………………………………………………………………………………………………………………….. 43
• 83. Accelerator Pedal ……………………………………………………………………………………………………………….. 43
• 84. Service Brake Pedal …………………………………………………………………………………………………………… 43
• 85. Gear Lever ………………………………………………………………………………………………………………………… 43
• 86. Instruments
• 87. Instrument Panel ………………………………………………………………………………………………………………… 45
• 88. Coolant Temperature Gauge ……………………………………………………………………………………………….. 47
• 89. 4 Wheel Drive Indicator ………………………………………………………………………………………………………. 48
• 90. Getting the Machine Moving
• 91. General ……………………………………………………………………………………………………………………………… 49
• 92. Slopes
• 93. General ……………………………………………………………………………………………………………………………… 50
• 94. Driving on Slopes ………………………………………………………………………………………………………………. 50
• 95. Working on Slopes …………………………………………………………………………………………………………….. 50
• 96. Driving the Machine
• 97. General ……………………………………………………………………………………………………………………………… 51
• 98. Operating Levers-Pedals
• 99. General ……………………………………………………………………………………………………………………………… 54
• 100. Control Layouts ………………………………………………………………………………………………………………….. 54
• 101. Lift Arm Controls ………………………………………………………………………………………………………………… 54
• 102. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 56
• 103. Lifting and Loading
• 104. General ……………………………………………………………………………………………………………………………… 58
• 105. Lift Arm Indicators ………………………………………………………………………………………………………………. 65
• 106. Boom Indicators …………………………………………………………………………………………………………………. 66
• 107. Longitudinal Load Moment Indicator (LLMI) …………………………………………………………………………… 68
• 108. Load Motion Control System ……………………………………………………………………………………………….. 72
• 109. Working with the Lift Arm
• 110. General ……………………………………………………………………………………………………………………………… 76
• 111. Fork Ratings ………………………………………………………………………………………………………………………. 77
• 112. Heating, Ventilating and Air-Conditioning (HVAC)
• 113. General ……………………………………………………………………………………………………………………………… 78
• 114. Air-Conditioning Controls …………………………………………………………………………………………………….. 78
• 115. Power Sockets
• 116. Auxiliary Power Socket ……………………………………………………………………………………………………….. 79
• 117. Fire Extinguisher
• 118. General ……………………………………………………………………………………………………………………………… 80
• 119. Moving a Disabled Machine
• 120. General ……………………………………………………………………………………………………………………………… 81
• 121. Jump-Starting the Engine ……………………………………………………………………………………………………. 81
• 122. Retrieval ……………………………………………………………………………………………………………………………. 82
• 123. Recovery Hitch …………………………………………………………………………………………………………………… 83
• 124. Loader Arm (Emergency Operation) …………………………………………………………………………………….. 84
• 125. Lifting the Machine
• 126. General ……………………………………………………………………………………………………………………………… 85
• 127. Transporting the Machine
• 128. General ……………………………………………………………………………………………………………………………… 87
• 129. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 87
• 130. Operating Environment
• 131. General ……………………………………………………………………………………………………………………………… 89
• 132. Operating in Low Temperatures …………………………………………………………………………………………… 89
• 133. Operating in High Temperatures …………………………………………………………………………………………… 89
• 134. Refuelling
• 135. General ……………………………………………………………………………………………………………………………… 91
• 136. Low Fuel Levels …………………………………………………………………………………………………………………. 91
• 137. Filling the Tank …………………………………………………………………………………………………………………… 91
• 138. Attachments
• 139. Working with Attachments
• 140. Introduction ………………………………………………………………………………………………………………………… 93
• 141. Attachments for your Machine ……………………………………………………………………………………………… 93
• 142. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………… 94
• 143. Quickhitch
• 144. General ……………………………………………………………………………………………………………………………… 98
• 145. Buckets
• 146. General ……………………………………………………………………………………………………………………………. 100
• 147. Forks
• 148. General …………………………………………………………………………………………………………………………… 102
• 149. Forks Carriage …………………………………………………………………………………………………………………. 103
• 150. Work Platforms
• 151. General ……………………………………………………………………………………………………………………………. 105
• 152. Preservation and Storage
• 153. Cleaning
• 154. General ……………………………………………………………………………………………………………………………. 107
• 155. Preparation ………………………………………………………………………………………………………………………. 107
• 156. Checking For Damage
• 157. General ……………………………………………………………………………………………………………………………. 109
• 158. Storage
• 159. General ……………………………………………………………………………………………………………………………. 110
• 160. Put into Storage ……………………………………………………………………………………………………………….. 110
• 161. During Storage …………………………………………………………………………………………………………………. 110
• 162. Take out of Storage ………………………………………………………………………………………………………….. 111
• 163. Security
• 164. General ……………………………………………………………………………………………………………………………. 112
• 165. JCB Plantguard ………………………………………………………………………………………………………………… 112
• 166. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 112
• 167. LiveLink …………………………………………………………………………………………………………………………… 112
• 168. Maintenance
• 169. Introduction
• 170. General ……………………………………………………………………………………………………………………………. 113
• 171. Owner-Operator Support ……………………………………………………………………………………………………. 113
• 172. Service-Maintenance Agreements ………………………………………………………………………………………. 113
• 173. Obtaining Spare Parts ………………………………………………………………………………………………………. 114
• 174. Maintenance Safety
• 175. General ……………………………………………………………………………………………………………………………. 115
• 176. Fluids and Lubricants ……………………………………………………………………………………………………….. 116
• 177. Maintenance Schedules
• 178. General ……………………………………………………………………………………………………………………………. 120
• 179. How to Use the Maintenance Schedules …………………………………………………………………………….. 120
• 180. Maintenance Intervals ……………………………………………………………………………………………………….. 120
• 181. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 120
• 182. Functional Tests and Final Inspection …………………………………………………………………………………. 123
• 183. Maintenance Positions
• 184. General ……………………………………………………………………………………………………………………………. 124
• 185. Maintenance Position (Lift Arm Lowered) ……………………………………………………………………………. 124
• 186. Maintenance Position (Lift Arm Raised) ………………………………………………………………………………. 125
• 187. Service Points
• 188. General ……………………………………………………………………………………………………………………………. 126
• 189. Access Apertures
• 190. General ……………………………………………………………………………………………………………………………. 127
• 191. Engine Side Panels ………………………………………………………………………………………………………….. 127
• 192. Rear Cover ………………………………………………………………………………………………………………………. 128
• 193. Cab-Canopy …………………………………………………………………………………………………………………….. 128
• 194. Tools
• 195. General ……………………………………………………………………………………………………………………………. 130
• 196. Lubrication
• 197. General ……………………………………………………………………………………………………………………………. 131
• 198. Preparation ………………………………………………………………………………………………………………………. 131
• 199. Attachments
• 200. General …………………………………………………………………………………………………………………………… 132
• 201. Body and Framework
• 202. General …………………………………………………………………………………………………………………………… 133
• 203. Lift Arm
• 204. General …………………………………………………………………………………………………………………………… 134
• 205. Operator Station
• 206. Operator Protective Structure …………………………………………………………………………………………….. 136
• 207. Seat ………………………………………………………………………………………………………………………………… 136
• 208. Seat Belt …………………………………………………………………………………………………………………………. 136
• 209. Engine
• 210. General …………………………………………………………………………………………………………………………… 137
• 211. Oil …………………………………………………………………………………………………………………………………… 137
• 212. Drive Belt ………………………………………………………………………………………………………………………… 138
• 213. Air Filter
• 214. General …………………………………………………………………………………………………………………………… 140
• 215. Fuel System
• 216. General …………………………………………………………………………………………………………………………… 141
• 217. Fuel Filter ………………………………………………………………………………………………………………………… 142
• 218. Water Separator ………………………………………………………………………………………………………………. 142
• 219. Cooling System
• 220. General …………………………………………………………………………………………………………………………… 144
• 221. Coolant ……………………………………………………………………………………………………………………………. 144
• 222. Cooling Pack …………………………………………………………………………………………………………………… 144
• 223. Brakes
• 224. Park Brake ………………………………………………………………………………………………………………………. 146
• 225. Service Brake ………………………………………………………………………………………………………………….. 146
• 226. Axles
• 227. General …………………………………………………………………………………………………………………………… 147
• 228. Wheels
• 229. General …………………………………………………………………………………………………………………………… 148
• 230. Tyres
• 231. General …………………………………………………………………………………………………………………………… 150
• 232. Hydraulic System
• 233. General …………………………………………………………………………………………………………………………… 152
• 234. Services ………………………………………………………………………………………………………………………….. 153
• 235. Oil …………………………………………………………………………………………………………………………………… 153
• 236. Cylinders – Rams ……………………………………………………………………………………………………………… 153
• 237. Electrical System
• 238. General …………………………………………………………………………………………………………………………… 154
• 239. Battery …………………………………………………………………………………………………………………………….. 154
• 240. Battery Isolator ………………………………………………………………………………………………………………… 155
• 241. Fuses ……………………………………………………………………………………………………………………………… 155
• 242. Relays …………………………………………………………………………………………………………………………….. 157
• 243. Window Washer ……………………………………………………………………………………………………………….. 158
• 244. Miscellaneous
• 245. Fire Extinguisher ………………………………………………………………………………………………………………. 159
• 246. Technical Data
• 247. Static Dimensions
• 248. Dimensions ………………………………………………………………………………………………………………………. 161
• 249. Weights …………………………………………………………………………………………………………………………… 162
• 250. Performance Dimensions
• 251. Lift Arm Dimensions and Performance ………………………………………………………………………………… 164
• 252. Driving Performance …………………………………………………………………………………………………………. 164
• 253. Noise Emissions
• 254. General ……………………………………………………………………………………………………………………………. 165
• 255. Noise Data ………………………………………………………………………………………………………………………. 165
• 256. Vibration Emissions
• 257. General ……………………………………………………………………………………………………………………………. 167
• 258. Vibration Data ………………………………………………………………………………………………………………….. 168
• 259. Fluids, Lubricants and Capacities
• 260. General ……………………………………………………………………………………………………………………………. 171
• 261. Fuel ………………………………………………………………………………………………………………………………… 171
• 262. Coolant ……………………………………………………………………………………………………………………………. 172
• 263. Torque Values
• 264. General ……………………………………………………………………………………………………………………………. 174
• 265. Electrical System
• 266. General ……………………