JCB TM310 Operator Manual 9811-1570

Description

• Model List:
  • TM310

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Using the Machine …………………………………………………………………………1
• 12. Cab-Canopy …………………………………………………………………………………1
• 13. Cross References ………………………………………………………………………….2
• 14. Machine Description …………………………………………………………………………..3
• 15. The JCB TM310 ……………………………………………………………………………3
• 16. Intended Use ………………………………………………………………………………..3
• 17. Component Locations ……………………………………………………………………3
• 18. Safety Check List ……………………………………………………………………………….4
• 19. Safety – Yours and Others ………………………………………………………………4
• 20. General Safety ……………………………………………………………………………..4
• 21. Operating Safety …………………………………………………………………………..6
• 22. Maintenance Safety ……………………………………………………………………….9
• 23. Safety Decals ………………………………………………………………………………….13
• 24. Introduction …………………………………………………………………………………13
• 25. Safety Decal Recognition ……………………………………………………………..14
• 26. Identifying Your Machine …………………………………………………………………..16
• 27. Machine Identification Plate ………………………………………………………….16
• 28. ROPS-FOPS Certification Plate …………………………………………………….19
• 29. Machine Security ……………………………………………………………………………..21
• 30. Introduction …………………………………………………………………………………21
• 31. JCB Plantguard …………………………………………………………………………..21
• 32. Construction Equipment Security And Registration Scheme (CESAR) .21
• 33. Operation
• 34. Introduction ……………………………………………………………………………………..23
• 35. Before Entering the Cab ……………………………………………………………………24
• 36. Entering and Leaving the Cab ……………………………………………………………25
• 37. Doors and Windows …………………………………………………………………………26
• 38. Opening and Closing the Doors …………………………………………………….26
• 39. Seat Controls …………………………………………………………………………………..27
• 40. Introduction …………………………………………………………………………………27
• 41. Operators Seat – Air Suspension ……………………………………………………27
• 42. Operators Seat – Standard Suspension …………………………………………..28
• 43. Seat Belt …………………………………………………………………………………………29
• 44. Inertia Reel Seat Belt …………………………………………………………………..29
• 45. Visibility Aids ……………………………………………………………………………………30
• 46. Mirrors and Adjustment ………………………………………………………………..30
• 47. Cab Layout ……………………………………………………………………………………..31
• 48. Component Key …………………………………………………………………………..32
• 49. Drive Controls, Switches and Instruments ……………………………………………33
• 50. Drive Controls ……………………………………………………………………………..33
• 51. Switches …………………………………………………………………………………….40
• 52. Instruments …………………………………………………………………………………46
• 53. Air Conditioning and Heater Controls ……………………………………………..51
• 54. Operating Levers ……………………………………………………………………………..52
• 55. Console and Armrest Adjustment …………………………………………………..52
• 56. Servo Control Lever …………………………………………………………………….52
• 57. Auxiliary Controls ………………………………………………………………………..53
• 58. Safety Equipment …………………………………………………………………………….54
• 59. Articulation Locks ………………………………………………………………………..54
• 60. Load Charts ………………………………………………………………………………..56
• 61. Longitudinal Load Moment Indicator (LLMI) …………………………………….58
• 62. Beacon ………………………………………………………………………………………62
• 63. Fire Extinguisher (if fitted) …………………………………………………………….63
• 64. Before Starting The Engine ……………………………………………………………….64
• 65. Starting The Engine ………………………………………………………………………….66
• 66. Preparing the Machine for Travel ……………………………………………………….67
• 67. Preparing for Road Travel …………………………………………………………….67
• 68. Preparing for Site Travel ……………………………………………………………….69
• 69. Testing the Park Brake ……………………………………………………………………..70
• 70. Getting the Machine Moving ………………………………………………………………71
• 71. Operating Practices ……………………………………………………………………..71
• 72. Operating Procedure ……………………………………………………………………72
• 73. Stopping and Parking the Machine ……………………………………………………..73
• 74. Working with the Machine …………………………………………………………………74
• 75. Introduction …………………………………………………………………………………74
• 76. Safety Practices ………………………………………………………………………….74
• 77. Risk Assessment …………………………………………………………………………75
• 78. Lifting and Loading Operations ……………………………………………………..76
• 79. Safety Warnings ………………………………………………………………………….77
• 80. Danger Zone ………………………………………………………………………………78
• 81. Log Moving-Handling ……………………………………………………………………78
• 82. Fork Ratings ……………………………………………………………………………….79
• 83. Carriage Ratings …………………………………………………………………………80
• 84. Handling Palleted Loads ………………………………………………………………81
• 85. Uneven Loads …………………………………………………………………………….82
• 86. Handling Bales ……………………………………………………………………………83
• 87. Working With a Shovel …………………………………………………………………84
• 88. Use of Machines on Gradients or Slopes ………………………………………..85
• 89. Operating Environment ……………………………………………………………………..87
• 90. Introduction …………………………………………………………………………………87
• 91. Operating in Low Temperatures …………………………………………………….87
• 92. Operating in High Temperatures ……………………………………………………87
• 93. Refuelling the Machine ……………………………………………………………………..88
• 94. Low Fuel Levels ………………………………………………………………………….88
• 95. Filling the Tank ……………………………………………………………………………88
• 96. Mechanical Tow Hitch Option …………………………………………………………….89
• 97. Hydraulic Tow Hitch Option ……………………………………………………………….91
• 98. Stow and Deploy the Towhitch ………………………………………………………91
• 99. Operation ……………………………………………………………………………………91
• 100. Connecting and Disconnecting ………………………………………………………92
• 101. Moving A Disabled Machine ………………………………………………………………93
• 102. Preparation For Towing ………………………………………………………………..93
• 103. General Precautions Before Towing ……………………………………………….94
• 104. Tyre Pressures ……………………………………………………………………………94
• 105. Transporting The Machine …………………………………………………………………95
• 106. Lifting the Machine ………………………………………………………………………96
• 107. Storage of the Machine …………………………………………………………………….97
• 108. Introduction …………………………………………………………………………………97
• 109. Storage Area ………………………………………………………………………………97
• 110. Prepare the Machine for Storage …………………………………………………..97
• 111. Put the Machine into Storage ………………………………………………………..97
• 112. During Storage ……………………………………………………………………………97
• 113. Take the Machine Out of Storage …………………………………………………..98
• 114. Routine Maintenance
• 115. Service Requirements ………………………………………………………………………99
• 116. Introduction …………………………………………………………………………………99
• 117. Owner-Operator Support ………………………………………………………………99
• 118. Service-Maintenance Agreements …………………………………………………99
• 119. Initial Service and Inspection (100 Hours) ……………………………………….99
• 120. Lifting Regulations – Inspections and Tests ……………………………………100
• 121. Obtaining Replacement Parts ………………………………………………………100
• 122. Health and Safety …………………………………………………………………………..101
• 123. Lubricants …………………………………………………………………………………101
• 124. Battery ……………………………………………………………………………………..103
• 125. Service Schedules ………………………………………………………………………….105
• 126. Introduction ……………………………………………………………………………….105
• 127. How to Use the Service Schedules ………………………………………………105
• 128. Pre-start Cold Checks, Service Points and Fluid Levels ………………….106
• 129. Fluids, Lubricants and Capacities ……………………………………………………..109
• 130. Coolant Mixtures ………………………………………………………………………. 110
• 131. Fuels ……………………………………………………………………………………….. 111
• 132. Tools ……………………………………………………………………………………………. 114
• 133. Tool Locations ………………………………………………………………………….. 114
• 134. Carrying Tools onto the Machine …………………………………………………. 114
• 135. Prepare the Machine for Maintenance ……………………………………………… 115
• 136. Introduction ………………………………………………………………………………. 115
• 137. How to Make the Machine Safe (Boom Lowered) ………………………….. 115
• 138. How to Make the Machine Safe (Boom Lifted) ………………………………. 116
• 139. Cleaning the Machine …………………………………………………………………….. 117
• 140. Introduction ………………………………………………………………………………. 117
• 141. Preparing the Machine for Cleaning …………………………………………….. 117
• 142. Checking for Damage …………………………………………………………………….. 118
• 143. Check the Machine Body and Structure ……………………………………….. 118
• 144. Check the Seat and Seat Belt …………………………………………………….. 118
• 145. Check the Tyres ……………………………………………………………………….. 118
• 146. Checking the ROPS-FOPS Structure ……………………………………………….. 119
• 147. Greasing ……………………………………………………………………………………….120
• 148. Introduction ……………………………………………………………………………….120
• 149. Preparing the Machine for Greasing …………………………………………….120
• 150. Boom Pivot Pins ………………………………………………………………………..121
• 151. Centre Pivot and Steering Ram ……………………………………………………122
• 152. Propshaft Joints …………………………………………………………………………123
• 153. Inner and Outer Booms ………………………………………………………………123
• 154. Access Panels ……………………………………………………………………………….124
• 155. Engine Cover …………………………………………………………………………….124
• 156. Heating and Ventilation …………………………………………………………………..125
• 157. Cleaning the Cab Heater Filter …………………………………………………….125
• 158. Brakes ………………………………………………………………………………………….126
• 159. Park Brake Adjustment ……………………………………………………………….126
• 160. Electrical System ……………………………………………………………………………127
• 161. Battery ……………………………………………………………………………………..127
• 162. Jump Starting the Engine ……………………………………………………………129
• 163. Fuses and Relays ………………………………………………………………………130
• 164. Engine ………………………………………………………………………………………….133
• 165. Oil and Filter ……………………………………………………………………………..133
• 166. Cooling System …………………………………………………………………………136
• 167. Front End Accessory Drive (FEAD) Belt ……………………………………….138
• 168. Engine Crankcase Ventilation (if fitted) …………………………………………140
• 169. Engine Air Filter …………………………………………………………………………141
• 170. Fuel System …………………………………………………………………………………..142
• 171. Water Separator and Engine Fuel Filter ………………………………………..142
• 172. Bleeding the Fuel System …………………………………………………………..145
• 173. Hydraulic System ……………………………………………………………………………146
• 174. Checking the Fluid Level …………………………………………………………….146
• 175. Changing the Filter Element ………………………………………………………..147
• 176. Transmission …………………………………………………………………………………148
• 177. Checking the Transmission Oil Level ……………………………………………148
• 178. Changing the Transmission Oil and Filter ……………………………………..149
• 179. Transfer Gearbox …………………………………………………………………………..150
• 180. Checking the Oil Level ……………………………………………………………….150
• 181. Changing the Oil ………………………………………………………………………..150
• 182. Axles …………………………………………………………………………………………….151
• 183. Checking the Oil Level ……………………………………………………………….151
• 184. Changing the Oil ………………………………………………………………………..151
• 185. Tyres and Wheels …………………………………………………………………………..153
• 186. Tyre Inflation ……………………………………………………………………………..153
• 187. Checking the Wheel Nut Torques …………………………………………………154
• 188. Windscreen Washer ……………………………………………………………………….155
• 189. Fire Extinguisher (if fitted) ………………………………………………………………..156
• 190. Checking the Fire Extinguisher ……………………………………………………156
• 191. Optional Attachments
• 192. Introduction ……………………………………………………………………………………157
• 193. Attachments For Your Machine ………………………………………………………..158
• 194. Quick Release Couplings ………………………………………………………………..159
• 195. Connecting and Disconnecting …………………………………………………….159
• 196. Venting the Service Hose Line …………………………………………………………161
• 197. Quickhitch Control ………………………………………………………………………….162
• 198. Quickhitch Locking Pin Operation ………………………………………………..162
• 199. Engaging the Attachments (Q-Fit Carriage) …………………………………..162
• 200. Disengaging the Attachments (Q-Fit Carriage) ………………………………163
• 201. Engaging the Attachments (Pin and Cone Carriage) ………………………164
• 202. Disengaging the Attachments (Pin and Cone Carriage) …………………..165
• 203. Specifications
• 204. Lifting (Object Handling) Regulations and Safe Working Loads …………….167
• 205. Introduction ……………………………………………………………………………….167
• 206. Safe Working Loads …………………………………………………………………..167
• 207. Loader Unit ……………………………………………………………………………….167
• 208. Working Capacities …………………………………………………………………………168
• 209. Static Dimensions …………………………………………………………………………..169
• 210. Noise Data …………………………………………………………………………………….171
• 211. Vibration Data ………………………………………………………………………………..172
• 212. Introduction ……………………………………………………………………………….172
• 213. Graph ………………………………………………………………………………………173
• 214. Wheels and Tyres …………………………………………………………………………..174
• 215. Tyre Sizes and Pressures …………………………………………………………..174
• 216. Travel Speed …………………………………………………………………………………175
• 217. Warranty Information
• 218. Machine Service Record Sheet ………………………………………………………..177
• 219. Registration Information ………………………………………………………………….179