JCB VM115 Tier 2 Vibromax Operator Manual 9821-1450

Description

• Model List:
  • VM115 Tier 2 Vibromax

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………… v
• 3. The Operator Manual ……………………………………………………………………. v
• 4. Safety Warnings …………………………………………………………………………… v
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Cab-Canopy …………………………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Cross References ………………………………………………………………………….1
• 12. Machine Description …………………………………………………………………………..2
• 13. The JCB Vibromax Vibratory Single Drum Roller ……………………………….2
• 14. Intended Use ………………………………………………………………………………..2
• 15. Component Locations ……………………………………………………………………3
• 16. Safety Check List ……………………………………………………………………………….5
• 17. Safety – Yours and Others ………………………………………………………………5
• 18. General Safety ……………………………………………………………………………..5
• 19. Operating Safety …………………………………………………………………………..7
• 20. Maintenance Safety ……………………………………………………………………..10
• 21. Safety Labels …………………………………………………………………………………..15
• 22. Introduction …………………………………………………………………………………15
• 23. Safety Label Identification …………………………………………………………….16
• 24. Identifying Your Machine …………………………………………………………………..18
• 25. Machine Identification Plate ………………………………………………………….18
• 26. Component Identification Plates …………………………………………………….19
• 27. Construction Equipment Security And Registration Scheme (CESAR) .20
• 28. Operation
• 29. Introduction ……………………………………………………………………………………..21
• 30. Before Entering the Cab (If Equipped) ………………………………………………..22
• 31. Entering and Leaving the Cab (If Equipped) ………………………………………..23
• 32. Emergency Exit (If Equipped) ………………………………………………………..24
• 33. Doors and Windows (If Equipped) ………………………………………………………25
• 34. Opening and Closing the Doors …………………………………………………….25
• 35. Opening and Closing the Upper Door Section (If Equipped) ………………26
• 36. Seat Controls …………………………………………………………………………………..27
• 37. Introduction …………………………………………………………………………………27
• 38. Seat …………………………………………………………………………………………..27
• 39. Seat Belt …………………………………………………………………………………………28
• 40. Inertia Reel Seat Belt …………………………………………………………………..28
• 41. Static Seat Belt ……………………………………………………………………………29
• 42. Visibility Aids (If Equipped) ………………………………………………………………..30
• 43. Mirrors ……………………………………………………………………………………….30
• 44. Cab Layout (If Equipped) …………………………………………………………………..33
• 45. Component Key …………………………………………………………………………..34
• 46. Canopy Layout ………………………………………………………………………………..35
• 47. Component Key …………………………………………………………………………..36
• 48. Drive Controls, Switches and Instruments ……………………………………………37
• 49. Drive Controls ……………………………………………………………………………..37
• 50. Switches …………………………………………………………………………………….40
• 51. Instrument Panel …………………………………………………………………………44
• 52. Air Conditioning and Heater Controls (If Equipped) ………………………….47
• 53. Before Starting the Engine …………………………………………………………………48
• 54. Starting the Engine …………………………………………………………………………..49
• 55. Getting the Machine Moving ………………………………………………………………50
• 56. Operating Procedure ……………………………………………………………………50
• 57. Stopping and Parking the Machine ……………………………………………………..51
• 58. Emergency Stopping of the Engine ………………………………………………..52
• 59. Working with the Machine …………………………………………………………………53
• 60. Operating Practices and Site Safety ………………………………………………53
• 61. Safety Practices ………………………………………………………………………….53
• 62. Danger Zone ………………………………………………………………………………54
• 63. Use of Machines on Gradients or Slopes ………………………………………..54
• 64. Operation Without Vibration ………………………………………………………….55
• 65. Operation With Vibration ………………………………………………………………56
• 66. Pad Foot Shells (if fitted) ………………………………………………………………57
• 67. Levelling Equipment (if fitted) ………………………………………………………..58
• 68. Operating Environment ……………………………………………………………………..59
• 69. Introduction …………………………………………………………………………………59
• 70. Operating in low Temperatures ……………………………………………………..59
• 71. Operating in High Temperatures ……………………………………………………59
• 72. Operating in Dusty or Sandy Areas ………………………………………………..59
• 73. Operating in Coastal Regions ……………………………………………………….59
• 74. Operating on Wet or Soft Ground …………………………………………………..59
• 75. Cab Filters (If Equipped) ………………………………………………………………60
• 76. Moving a Disabled Machine ………………………………………………………………61
• 77. Retrieval …………………………………………………………………………………….61
• 78. Transporting the Machine ………………………………………………………………….63
• 79. Articulation Lock ………………………………………………………………………….65
• 80. Lifting the Machine …………………………………………………………………………..66
• 81. Storage of the Machine …………………………………………………………………….67
• 82. Introduction …………………………………………………………………………………67
• 83. Storage Area ………………………………………………………………………………67
• 84. Prepare the Machine for Storage …………………………………………………..67
• 85. Put the Machine into Storage ………………………………………………………..67
• 86. During Storage ……………………………………………………………………………67
• 87. Take the Machine Out of Storage …………………………………………………..68
• 88. Routine Maintenance
• 89. Service Requirements ………………………………………………………………………69
• 90. Introduction …………………………………………………………………………………69
• 91. Owner-Operator Support ………………………………………………………………69
• 92. Service-Maintenance Agreements …………………………………………………69
• 93. Initial Service and Inspection …………………………………………………………70
• 94. Obtaining Replacement Parts ………………………………………………………..70
• 95. Health and Safety …………………………………………………………………………….71
• 96. Lubricants …………………………………………………………………………………..71
• 97. Battery ……………………………………………………………………………………….73
• 98. Warning Symbols ………………………………………………………………………..74
• 99. Battery Maintenance Check ………………………………………………………….74
• 100. First Aid-Electrolyte ……………………………………………………………………..74
• 101. Service Schedules ……………………………………………………………………………75
• 102. Introduction …………………………………………………………………………………75
• 103. Calander Equivelents …………………………………………………………………..75
• 104. How to Use the Service Schedules ………………………………………………..75
• 105. Pre-start Cold Checks, Service Points and Fluid Levels ……………………76
• 106. Functional Test and Final Inspection ………………………………………………79
• 107. Fluids, Lubricants and Capacities ……………………………………………………….81
• 108. Coolant Mixtures …………………………………………………………………………82
• 109. Fuel …………………………………………………………………………………………..83
• 110. Tools ………………………………………………………………………………………………85
• 111. Toolbox (if fitted) ………………………………………………………………………….85
• 112. Carrying Tools into the Machine …………………………………………………….85
• 113. Prepare the Machine for Maintenance ………………………………………………..86
• 114. Introduction …………………………………………………………………………………86
• 115. Make the Machine Safe ………………………………………………………………..86
• 116. Cleaning the Machine ……………………………………………………………………….87
• 117. Introduction …………………………………………………………………………………87
• 118. Prepare the Machine ……………………………………………………………………88
• 119. Cleaning the Machine …………………………………………………………………..88
• 120. Check the Machine for Damage …………………………………………………………90
• 121. Check the Machine Body and Structure ………………………………………….90
• 122. Check the Tyres ………………………………………………………………………….90
• 123. Check the Hydraulic Hoses and Fittings …………………………………………90
• 124. Check the Seat and Seat Belt ……………………………………………………….90
• 125. Check the Drums …………………………………………………………………………91
• 126. Check the Coolant System ……………………………………………………………91
• 127. Checking the ROPS Structure ……………………………………………………….91
• 128. Access Panels …………………………………………………………………………………93
• 129. Battery Access Panel …………………………………………………………………..93
• 130. Engine Cover ………………………………………………………………………………93
• 131. Brakes ……………………………………………………………………………………………94
• 132. Testing the Park Brake …………………………………………………………………94
• 133. Electrical System ……………………………………………………………………………..95
• 134. Battery ……………………………………………………………………………………….95
• 135. Jump Starting the Engine ……………………………………………………………..97
• 136. Fuses …………………………………………………………………………………………98
• 137. Relays ……………………………………………………………………………………..101
• 138. Engine ………………………………………………………………………………………….102
• 139. Oil and Filter ……………………………………………………………………………..102
• 140. Coolant …………………………………………………………………………………….105
• 141. Drive Belt ………………………………………………………………………………….107
• 142. Front End Accessory Drive (FEAD) Belt ……………………………………….108
• 143. Engine Air Filter ………………………………………………………………………… 110
• 144. Fuel System ………………………………………………………………………………….. 111
• 145. Introduction ………………………………………………………………………………. 111
• 146. Low Fuel Levels ……………………………………………………………………….. 112
• 147. Filling the Tank …………………………………………………………………………. 113
• 148. Draining the Fuel Tank ………………………………………………………………. 113
• 149. Changing the Water Separator Filter ……………………………………………. 114
• 150. Changing the Engine Fuel Filter Element ……………………………………… 115
• 151. Bleeding the System …………………………………………………………………. 116
• 152. Hydraulic System …………………………………………………………………………… 117
• 153. Introduction ………………………………………………………………………………. 117
• 154. Releasing the Hydraulic Pressure ……………………………………………….. 118
• 155. Oil and Filter …………………………………………………………………………….. 118
• 156. Hydraulic Test Station …………………………………………………………………122
• 157. Transmission …………………………………………………………………………………123
• 158. Rear Axle ………………………………………………………………………………….123
• 159. Tyres and Wheels …………………………………………………………………………..125
• 160. Tyre Inflation ……………………………………………………………………………..125
• 161. Water Ballasting ………………………………………………………………………..126
• 162. Checking the Wheel Nut Torques …………………………………………………127
• 163. Drum …………………………………………………………………………………………….128
• 164. Smooth Drum Scraper ………………………………………………………………..128
• 165. Pad Foot Scraper ………………………………………………………………………128
• 166. Rubber Buffers ………………………………………………………………………….129
• 167. Drum Drive Gearbox ………………………………………………………………….129
• 168. Vibration System ……………………………………………………………………………131
• 169. Oil ……………………………………………………………………………………………131
• 170. Windscreen Washer (If fitted) …………………………………………………………..132
• 171. Checking the Level …………………………………………………………………….132
• 172. Specifications
• 173. Static Dimensions …………………………………………………………………………..134
• 174. VM 115D-PD ……………………………………………………………………………..134
• 175. Performance Dimensions ………………………………………………………………..135
• 176. VM 115D-PD ……………………………………………………………………………..135
• 177. Operating Weights ………………………………………………………………………….136
• 178. VM115D-PD ………………………………………………………………………………136
• 179. Noise Data …………………………………………………………………………………….137
• 180. Introduction ……………………………………………………………………………….137
• 181. VM115 Machine …………………………………………………………………………137
• 182. Vibration Data ………………………………………………………………………………..138
• 183. Tyre Sizes and Pressures ………………………………………………………………..139
• 184. Introduction ……………………………………………………………………………….139
• 185. Specifications ……………………………………………………………………………139
• 186. Tyre Ballast ……………………………………………………………………………….139
• 187. Warranty Information
• 188. Machine Service Record Sheet ………………………………………………………..140
• 189. Registration Information ………………………………………………………………….142
• 190. European Community Standards
• 191. EC Declaration of Conformity …………………………………………………………..144
• 192. Introduction ……………………………………………………………………………….144
• 193. Explanation of the EC Declaration of Conformity ……………………………146