Komatsu 830E Dump Truck Operation and Maintenance Manual CEAM006200

Description

• Model List:
  • 830E Dump Truck

• 1. MAIN MENU
• 2. COVER
• 3. INTRODUCTION
• 3.1. FOREWARD
• 3.2. ALERTS PAGE DESCRIPTION OF THE DANGER, WARNING, AND CAUTION SYMBOLS USED IN THIS MANUAL
• 3.3. TABLE OF CONTENTS
• 3.4. TRUCK MODEL ILLUSTRATION
• 3.5. ABOUT THIS MANUAL
• 3.6. STANDARD CHARTS AND TABLES
• 4. SAFETY
• 4.1. GENERAL SAFETY
• 4.2. PRECAUTIONS DURING OPERATION
• 4.2.1. OPERATING MACHINE
• 4.2.2. TOWING
• 4.2.3. BATTERY
• 4.3. PRECAUTIONS FOR MAINTENANCE
• 4.3.1. BEFORE CARRYING OUT MAINTENANCE
• 4.3.2. DURING MAINTENANCE
• 4.3.3. TIRES
• 4.3.4. ADDITIONAL JOB SITE RULES
• 4.3.5. WHEN REPAIRS ARE NECESSARY
• 4.4. WARNING, CAUTION, AND INSTRUCTION PLATES/DECALS
• 5. OPERATION
• 5.1. OPERATING INSTRUCTIONS
• 5.1.1. PREPARING FOR OPERATION
• 5.1.2. SAFETY IS THINKING AHEAD
• 5.1.3. AT THE TRUCK GROUND LEVEL WALK AROUND INSPECTION
• 5.1.4. WALK AROUND INSPECTION ILLUSTRATION
• 5.2. ENGINE STARTUP SAFETY PRACTICES
• 5.3. AFTER ENGINE HAS STARTED
• 5.4. MACHINE OPERATION SAFETY PRECAUTIONS
• 5.5. SAFE PARKING PROCEDURES
• 5.6. ENGINE SHUTDOWN PROCEDURE
• 5.7. DELAYED ENGINE SHUTDOWN PROCEDURE
• 5.8. OPERATOR CAB AND CONTROLS
• 5.9. STEERING WHEEL AND CONTROLS
• 5.10. SERVICE BRAKE PEDAL
• 5.11. THROTTLE PEDAL
• 5.12. HEATER/AIR CONDITIONER VENTS
• 5.13. HEATER/AIR CONDITIONER COMPARTMENT AND CONTROLS
• 5.14. CENTER CONSOLE
• 5.15. OPERATOR SEAT
• 5.16. INSTRUMENT PANEL AND INDICATORS, AND CONTROLS
• 5.16.1. CONTROLS SYMBOLS
• 5.17. INSTRUMENT PANEL (36)
• 5.18. PANEL GAUGES, INDICATORS, AND CONTROLS (DISCUSSION OF ITEMS 128, FIGURE 36)
• 5.19. OVERHEAD STAUTUS/WARNING INDICATOR LIGHT PANEL (FIGURE 37)
• 5.20. INDICATOR LIGHT SYMBOLS REFER TO FIGURE 37 BY ROWS (AE) AND COLUMNS (16)
• 5.20.1. HAZARD WARNINGS LIGHTS (7)
• 5.20.2. LAMP TEST SWITCH (8)
• 6. MAINTENANCE
• 6.1. LUBRICATION AND SERVICE
• 6.1.1. LUBRICATION CHART
• 6.1.2. HOUR (DAILY) LUBRICATION AND MAINTENANCE CHECKS
• 6.1.3. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 6.1.4. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 6.1.5. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 6.1.6. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 6.1.7. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 6.1.8. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 6.1.9. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 6.2. LINCOLN AUTOMATIC LUBRICATION SYSTEM
• 6.2.1. GENERAL DESCRIPTION
• 6.2.2. SYSTEM COMPONENTS
• 6.2.2.1. SYSTEM OPERATION
• 6.2.2.2. INJECTOR OPERATION
• 6.2.3. GENERAL INSTRUCTIONS
• 6.2.3.1. LUBRICANT REQUIRED
• 6.2.3.2. SYSTEM PRIMING
• 6.2.3.3. FILTER ASSEMBLY
• 6.2.4. LUBRICANT PUMP
• 6.2.5. SYSTEM CHECKOUT
• 6.2.5.1. VDC SOLID STATE TIMER CHECK
• 6.2.6. SYSTEM TROUBLESHOOTING CHART
• 6.2.7. PREVENTATIVE MAINTENANCE PROCEDURES
• 7. SPECIFICATIONS
• 7.1. MAJOR COMPONENT DESCRIPTION
• 7.2. SPECIFICATIONS
• 8. OPTIONAL EQUIPMENT
• 8.1. PAYLOAD METER II INDEX
• 8.1.1. GENERAL INFORMATION
• 8.1.2. LIGHTS, SWITCHES, AND COMPONENTS
• 8.1.3. TIPS FOR OPERATION
• 8.1.4. EXTERNAL DISPLAY LIGHTS
• 8.1.5. THEORY OF OPERATION
• 8.1.5.1. BASIC DESCRIPTION
• 8.1.5.2. LINKAGE FACTOR
• 8.1.5.3. BRAKE LOCK
• 8.1.5.4. SOURCES OF ERROR
• 8.1.5.5. TYPICAL DATA FROM SERVICE CHECK MODE
• 8.1.5.6. EXAMPLE CALCULATION OF PAYLOAD
• 8.1.5.7. CALCULATION OF THE CALIBRATION LOAD
• 8.1.6. TYPES OF DATA STORED
• 8.1.6.1. CYCLE DATA
• 8.1.6.2. ENGINE ON/OFF DATA
• 8.1.6.3. FAULT CODES AND WARNING DATA
• 8.1.6.4. ENGINE OPERATION
• 8.1.6.5. TOTAL PAYLOAD AND TOTAL NUMBER OF CYLES
• 8.1.6.6. OTHER DATA
• 8.1.7. OPERATOR FUNCTIONS
• 8.1.7.1. USING THE OPERATOR LOAD COUNTER
• 8.1.7.1.1. DESCRIPTION
• 8.1.7.1.2. VIEWING THE OPERATOR LOAD COUNTER
• 8.1.7.1.3. CLEARING THE OPERATOR LOAD COUNTER
• 8.1.7.2. DIMMING THE LIGHTS ON THE DISPLAY
• 8.1.8. INTITIAL SETUP OF PAYLOAD METER
• 8.1.8.1. SWITCH SETTINGS
• 8.1.8.2. CHECKING THE OPERATOR CHECK MODE
• 8.1.8.3. CHECKING THE SERVICE CHECK MODE
• 8.1.8.3.1. SETTING UP00
• 8.1.8.3.2. SETTING PL00
• 8.1.8.4. CHECKING THE Gt SETTING
• 8.1.8.5. CHECKING THE INCLINOMETER SETTINGS
• 8.1.8.6. CALIBRATING A TRUCK
• 8.1.9. DISPLAYS AT STARTUP
• 8.1.10. SETUP AND MAINTENANCE
• 8.1.10.1. SETTING THE SPEED LIMIT
• 8.1.10.2. SETTING THE OPTION CODE
• 8.1.10.3. SETTING THE MACHINE I.D.
• 8.1.10.4. SETTING THE OPERATOR I.D.
• 8.1.10.5. SETTING THE TIME AND DATE
• 8.1.11. DOWNLOAD OF PAYLOAD AND FAULT CODES
• 8.1.12. DISPLAY OF FAULT CODES
• 8.1.13. CHARTS OF ERROR CODES AND OTHER INFORMATION
• 8.1.14. SERVICE CHECK MODE
• 8.1.14.1. MONITORING INPUT SIGNALS
• 8.1.14.2. UP FACTOR PAYLOAD CALCULATION GAIN
• 8.1.14.3. PL MODE LOAD CALCULATION
• 8.1.15. FINAL GEAR RATIO SELECTION
• 8.1.16. BATTERY REPLACEMENT PROCEDURE
• 8.1.16.1. REPLACING THE BATTERY
• 8.1.16.2. AFTER REPLACING THE BATTERY
• 8.1.17. SUSPENSION PRESSURE SENSOR
• 8.1.17.1. MAKING CONNECTIONS
• 8.1.17.2. WIRING DIAGRAM
• 8.1.17.3. NORMAL OPERATION OF THE SCOREBOARD
• 8.1.18. PAYLOAD METER BACK PANEL
• 8.1.18.1. CONNECTIONS (AMP PIN IDENTIFICATION)
• 8.1.19. PAYLOAD CIRCUIT NUMBERS
• 8.1.20. PAYLOAD METER II REINTIALIZATION PROCEDURE
• 8.2. CAB RADIO (AM/FM STERO CASSETTE)