Komatsu 830E Dump Truck Operation and Maintenance Manual CEAM013400

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Komatsu 830E Dump Truck Operation and Maintenance Manual CEAM013400

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM013400
Format: PDF
Size: 2.4MB
Number of Pages: 148

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 830E Dump Truck

0.1. TABLE OF CONTENTS
0.2. TRUCK MODEL ILLUSTRATION
0.3. ABOUT THIS MANUAL
0.4. STANDARD CHARTS AND TABLES
1. SAFETY
1.1. GENERAL SAFETY
1.2. PRECAUTIONS DURING OPERATION
1.2.1. OPERATING THE MACHINE
1.2.2. TOWING
1.2.3. BATTERY
1.3. PRECAUTIONS FOR MAINTENANCE
1.3.1. BEFORE CARRYING OUT MAINTENANCE
1.3.2. DURING MAINTENANCE
1.3.3. TIRES
1.3.4. ADDITIONAL JOB SITE RULES
1.3.5. WHEN REPAIRS ARE NECESSARY
1.4. WARNING, CAUTION, AND INSTRUCTION PLATES / DECALS
2. OPERATION
2.1. OPERATING INSTRUCTIONS
2.1.1. PREPARING FOR OPERATION
2.1.2. SAFETY IS THINKING AHEAD
2.1.3. AT THE TRUCK GROUND LEVEL WALKAROUND INSPECTION
2.1.4. WALKAROUND INSPECTION ILLUSTRATION
2.2. ENGINE STARTUP SAFETY PRACTICES
2.3. AFTER ENGINE HAS STARTED
2.4. MACHINE OPERATION SAFETY PRECAUTIONS
2.5. SUDDEN LOSS OF ENGINE POWER
2.6. SAFE PARKING PROCEDURES
2.7. ENGINE SHUTDOWN PROCEDURE
2.8. DELAYED ENGINE SHUTDOWN PROCEDURE
2.9. RESERVE ENGINE OIL SYSTEM
2.10. OPERATOR CAB AND CONTROLS
2.10.1. STEERING WHEEL AND CONTROLS
2.10.2. SERVICE BRAKE PEDAL
2.10.3. DYNAMIC RETARDER PEDAL
2.10.4. THROTTLE PEDAL
2.10.5. HEATER / AIR CONDITIONER VENTS
2.10.6. HEATER / AIR CONDITIONER COMPARTMENT AND CONTROLS
2.10.7. CENTER CONSOLE
2.11. INSTRUMENT PANEL AND INDICATOR LIGHTS
2.11.1. CONTROL SYMBOLS
2.12. INSTRUMENT PANEL
2.13. PANEL GAUGES, INDICATORS, AND CONTROLS
2.14. OVERHEAD STATUS / WARNING INDICATOR LIGHT PANEL
2.15. INDICATOR LIGHT SYMBOLS
2.15.1. HAZARD WARNING LIGHTS
2.15.2. LAMP TEST SWITCH
2.16. OPERATOR SEAT
3. MAINTENANCE
3.1. LUBRICATION AND SERVICE
3.1.1. HYDRAULIC TANK
3.1.2. COOLANT LEVEL CHECK
3.1.3. RESERVE ENGINE OIL SYSTEM
3.1.4. LUBRICATION CHART
3.1.5. HOUR (DAILY) LUBRICATION AND MAINTENANCE CHECKS
3.1.6. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.7. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.8. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.9. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.10. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.11. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.12. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.13. ,000 HOUR LUBRICATION AND MAINTENANCE CHECKS
3.2. LINCOLN AUTOMATIC LUBRICATION SYSTEM
3.2.1. GENERAL DESCRIPTION
3.2.2. SYSTEM COMPONENTS
3.2.2.1. SYSTEM OPERATION
3.2.2.2. INJECTOR OPERATION
3.2.3. GENERAL INSTRUCTIONS
3.2.3.1. LUBRICATION REQUIRED
3.2.3.2. SYSTEM PRIMING
3.2.3.3. FILTER ASSEMBLY
3.2.4. LUBRICANT PUMP
3.2.5. SYSTEM CHECKOUT
3.2.5.1. VDC SOLID STATE TIMER CHECK
3.2.6. SYSTEM TROUBLESHOOTING CHART
3.2.7. PREVENTATIVE MAINTENANCE PROCEDURES
4. SPECIFICATIONS
4.1. MAJOR COMPONENT DESCRIPTION
4.2. SPECIFICATIONS
5. PAYLOAD METER III
5.1. INDEX
5.2. OPERATION SECTION
5.3. INTRODUCTION
5.4. DATA SUMMARY
5.5. DATA GATHERING
5.6. COMPONENT DESCRIPTION
5.6.1. SYSTEM DIAGRAM
5.6.2. SUSPENSION PRESSURE SENSORS
5.6.3. INCLINOMETER
5.6.4. OPERATOR DISPLAY
5.6.5. OPERATOR SWITCH
5.6.6. SPEED INPUT
5.6.7. BODYUP SWITCH
5.6.8. BRAKE LOCK SWITCH
5.6.9. PAYLOAD METER
5.6.10. COMMUNICATION PORTS
5.6.11. KEYSWITCH INPUT
5.6.12. PAYLOAD METER POWER
5.6.13. LOAD LIGHTS
5.6.14. WIRING AND TERMINATION
5.6.15. TCI OUTPUTS
5.7. OPERATOR DISPLAY AND SWITCH
5.7.1. READING THE SPEEDOMETER
5.7.2. READING THE LOAD DISPLAY
5.7.3. USING THE OPERATOR ID
5.7.4. USING THE LOAD AND TON COUNTER
5.7.4.1. TOTAL TON COUNTER
5.7.4.2. TOTAL LOAD COUNTER
5.7.4.3. CLEARING THE COUNTERS
5.7.5. VIEWING LIVE SENSOR DATA
5.7.6. OTHER DISPLAY MESSAGES
5.8. PAYLOAD OPERATION CALCULATION
5.8.1. DESCRIPTION OF HAUL CYCLE STATES
5.8.1.1. STATES OR STAGES OF A TYPICAL HAUL CYCLE
5.8.1.2. HAULCYCLE DESCRIPTION
5.8.2. LOAD CALCULATION
5.8.3. CARRY BACK
5.8.4. MEASUREMENT ACCURACY
5.8.5. SOURCES FOR PAYLOAD ERROR
5.8.5.1. PAYLOAD ERROR
5.8.5.2. LOADING CONDITIONS
5.8.5.3. PRESSURE SENSORS
5.8.5.4. SWING LOADS
5.8.5.5. SPEED AND DISTANCE
5.9. HAUL CYCLE DATA
5.9.1. HAUL CYCLE DATA
5.9.2. HAUL CYCLE WARNING FLAGS
5.9.3. ALARM RECORDS
5.9.4. FRAME TORQUE DATA
5.9.5. SPRUNG WEIGHT DATA
5.9.6. MAXIMUM SPEED DATA
5.10. PC SOFTWARE OVERVIEW
5.10.1. PC OVERVIEW
5.10.2. SYSTEM CONFIGURATION
5.10.3. INSTALLING THE PAYLOAD METER III SOFTWARE
5.11. DOWNLOADING DATA
5.12. PLM III SYSTEM CONFIGURATION
5.12.1. STARTING COMMUNICATIONS
5.12.1.1. DISPLAYED PAYLOAD UNITS
5.12.1.2. TIME UNITS
5.12.2. CONNECTION MENU
5.12.3. CONNECTING TO THE PAYLOAD METER
5.12.4. CONFIGURE THE PAYLOAD METER
5.12.4.1. SETTING THE DATE AND TIME
5.12.4.2. SETTING THE TRUCK TYPE
5.12.4.3. SETTING THE GAUGE DISPLAY UNITS
5.12.4.4. SETTING THE FRAME SERIAL NUMBER
5.12.4.5. SETTING THE TRUCK NUMBER
5.12.4.6. SETTING THE KMS DISTRIBUTOR
5.12.4.7. SETTING THE KMS CUSTOMER
5.12.5. CLEAN TRUCK TARE
5.12.6. INCLINOMETER CALIBRATION
5.13. DATA ANALYSIS
5.13.1. CREATING A QUERY
5.13.1.1. SORTING ON TRUCK UNIT NUMBER
5.13.1.2. SORTING ON TRUCK TYPE
5.13.1.3. SORTING ON DATE RANGE
5.13.1.4. SORTING ON TIME RANGE
5.13.2. PAYLOAD DETAIL SCREEN
5.13.3. CREATING REPORTS
5.13.3.1. SUMMARY ONE PAGE REPORT
5.13.3.2. DETAILED MULTI PAGE REPORT
5.13.4. CREATING GRAPHS
5.13.5. EXPORTING DATA
5.13.5.1. CSV EXPORT
5.13.5.2. COMPRESSED
5.13.6. IMPORTING DATA
5.13.7. DELETING HAUL CYCLE RECORDS
5.13.8. VIEWING ALARMS
5.13.9. DELETING ALARM RECORDS
6. CAB RADIO

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