Komatsu PC1000-1, PC1000LC-1, PC1000SE-1 Hydraulic Excavator Operation and Maintenance Manual SEAM007701

Description

• Model List:
  • PC1000-1 Hydraulic Excavator
  • PC1000LC-1 Hydraulic Excavator
  • PC1000SE-1 Hydraulic Excavator

• 1. MAIN MENU
• 2. COVER
• 3. FOREWORD
• 4. SAFETY INFORMATION
• 5. INTRODUCTION
• 6. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 7. CONTENTS
• 8. SAFETY
• 8.1. GENERAL PRECAUTIONS
• 8.2. PRECAUTIONS DURING OPERATION
• 8.2.1. BEFORE STARTING ENGINE
• 8.2.2. OPERATING MACHINE
• 8.2.3. TRANSPORTATION
• 8.2.4. BATTERY
• 8.2.5. BUCKET WITH HOOK
• 8.3. PRECAUTIONS FOR MAINTENANCE
• 8.3.1. BEFORE CARRYING OUT MAINTENANCE
• 8.3.2. DURING MAINTENANCE
• 8.4. POSITION FOR ATTACHING SAFETY LABELS
• 9. OPERATION
• 9.1. GENERAL VIEW
• 9.1.1. GENERAL VIEW OF MACHINE
• 9.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 9.2. EXPLANATION OF COMPONENTS
• 9.2.1. MACHINE MONITOR
• 9.2.2. LAMP
• 9.2.3. SWITCHES
• 9.2.4. CONTROL LEVERS, PEDALS
• 9.2.5. CEILING WINDOW
• 9.2.6. FRONT WINDOW
• 9.2.7. DOOR LOCK
• 9.2.8. DUST INDICATOR
• 9.2.9. AIR CONDITIONER
• 9.2.10. RADIO
• 9.2.11. FUSE
• 9.2.12. CONTROLLERS
• 9.2.13. TOOL BOX
• 9.2.14. GREASE PUMP
• 9.2.15. HANDLING GREASE PUMP
• 9.2.16. HANDLING ACCUMULATOR
• 9.3. OPERATION
• 9.3.1. CHECK BEFORE STARTING ENGINE
• 9.3.2. STARTING ENGINE
• 9.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 9.3.4. MOVING MACHINE OFF
• 9.3.5. STEERING MACHINE
• 9.3.6. STOPPING MACHINE
• 9.3.7. SWINGING
• 9.3.8. OPERATION OF WORK EQUIPMENT
• 9.3.9. WORKING MODE SELECTION
• 9.3.10. PROHIBITIONS FOR OPERATION
• 9.3.11. PRECAUTIONS FOR OPERATION
• 9.3.12. PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
• 9.3.13. HOW TO ESCAPE FROM MUD
• 9.3.14. WORK POSSIBLE USING HYDRAULIC EXCAVATOR
• 9.3.15. PARKING MACHINE
• 9.3.16. CHECK AFTER FINISHING WORK
• 9.3.17. STOPPING ENGINE
• 9.3.18. CHECK AFTER STOPPING ENGINE
• 9.3.19. LOCKING
• 9.4. TRANSPORTATION
• 9.4.1. PRECAUTIONS FOR TRANSPORTATION
• 9.4.2. PARTS FOR TRANSPORT
• 9.4.3. PROCEDURE FOR INCREASING OR REDUCING TRACK FRAME GAUGE
• 9.5. COLD WEATHER OPERATION
• 9.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 9.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 9.5.3. AFTER COLD WEATHER
• 9.6. LONGTERM STORAGE
• 9.6.1. BEFORE STORAGE
• 9.6.2. DURING STORAGE
• 9.6.3. AFTER STORAGE
• 9.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 9.7. TROUBLESHOOTING
• 9.7.1. PHENOMENA THAT ARE NOT FAILURES
• 9.7.2. PRECAUTIONS ON PARTICULAR JOBSITES
• 9.7.3. IF BATTERY IS DISCHARGED
• 9.7.4. OTHER TROUBLE
• 10. MAINTENANCE
• 10.1. GUIDES TO MAINTENANCE
• 10.2. OUTLINES OF SERVICE
• 10.2.1. OUTLINE OF OIL, FUEL, COOLANT
• 10.2.2. OUTLINE OF ELECTRICAL SYSTEM
• 10.2.3. OUTLINE OF HYDRAULIC SYSTEM
• 10.2.4. RELEASING PRESSURE
• 10.2.5. BLEEDING AIR FROM CIRCUIT
• 10.2.6. OIL FILLER AND LEVEL GAUGE POSITIONS
• 10.3. CONSUMABLE PARTS LIST
• 10.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 10.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 10.5.1. INTRODUCTION OF NECESSARY TOOLS
• 10.5.2. TORQUE LIST
• 10.6. PERIODIC REPLACEMENT OF CRITICAL SAFETY PARTS
• 10.7. MAINTENANCE SCHEDULE CHART
• 10.7.1. MAINTENANCE SCHEDULE CHART
• 10.8. SERVICE PROCEDURE
• 10.8.1. INITIAL 100 HOURS SERVICE
• 10.8.1.1. CLEAN STRAINER OF PTO LUBRICATING OIL FILTER
• 10.8.2. INITIAL 250 HOURS SERVICE
• 10.8.2.1. REPLACE FUEL FILTER CARTRIDGE
• 10.8.2.2. CHANGE OIL OF SWING MACHINERY CASE
• 10.8.2.3. CHANGE OIL OF PTO CASE
• 10.8.2.4. CHANGE OIL OF FINAL DRIVE CASE
• 10.8.2.5. CHECK ENGINE VALVE CLEARANCE, ADJUST
• 10.8.3. WHEN REQUIRED
• 10.8.3.1. CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
• 10.8.3.2. CLEAN INSIDE OF COOLING SYSTEM
• 10.8.3.3. CHECK AND TIGHTEN TRACK SHOE BOLTS
• 10.8.3.4. CHECK AND ADJUST TRACK TENSION
• 10.8.3.5. CHECK ELECTRICAL INTAKE AIR HEATER
• 10.8.3.6. REPLACE BUCKET TEETH (VERTICAL PIN TYPE)
• 10.8.3.7. REPLACE BUCKET TEETH (HORIZONTAL PIN TYPE)
• 10.8.3.8. CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
• 10.8.3.9. CHECK AND ADJUST AIR CONDITIONER
• 10.8.3.10. CLEAN LINE FILTER
• 10.8.3.11. REPLACEMENT OF FAN BELT AND ADJUSTMENT OF AUTO TENSIONER
• 10.8.3.12. CHECK APS (AUTOMATIC PRIMING SYSTEM)
• 10.8.4. CHECK BEFORE STARTING
• 10.8.4.1. CHECK COOLANT LEVEL, ADD WATER
• 10.8.4.2. CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL
• 10.8.4.3. CHECK FUEL LEVEL, ADD FUEL
• 10.8.4.4. CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
• 10.8.4.5. CHECK DUST INDICATOR
• 10.8.4.6. CHECK ELECTRIC WIRING
• 10.8.4.7. DRAIN WATER AND SEDIMENT FROM FUEL TANK
• 10.8.4.8. CHECK MONITOR SYSTEM
• 10.8.4.9. CHECK OIL LEVEL IN PTO CASE
• 10.8.4.10. CHECK OIL LEVEL IN SWING MACHINERY CASE
• 10.8.5. CHECK EVERY 10 HOURS SERVICE
• 10.8.5.1. LUBRICATING
• 10.8.6. EVERY 100 HOURS SERVICE
• 10.8.6.1. CLEAN STRAINER OF PTO LUBRICATION FILTER
• 10.8.6.2. LUBRICATING SWING CIRCLE
• 10.8.6.3. DRAIN WATER AND SEDIMENT FROM FUEL TANK
• 10.8.7. EVERY 250 HOURS SERVICE
• 10.8.7.1. LUBRICATING
• 10.8.7.2. FAN PULLEY ASSEMBLY
• 10.8.7.3. TENSION PULLEY ASSEMBLY
• 10.8.7.4. CHANGE OIL AND FINAL DRIVE CASE
• 10.8.7.5. CHECK LEVEL OF BATTERY ELECTROLYTE
• 10.8.7.6. CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
• 10.8.7.7. REPLACE HYDRAULIC FILTER ELEMENT
• 10.8.7.8. CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST
• 10.8.7.9. CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST
• 10.8.7.10. CHECK, CLEAN FUEL STRAINER
• 10.8.7.11. CHECK AND TIGHTEN TRACK SHOE BOLTS
• 10.8.7.12. CHECK AND TIGHTEN TRACK FRAME AND AXLE CONNECTING BOLTS
• 10.8.8. EVERY 500 HOURS SERVICE
• 10.8.8.1. CLEAN HYDRAULIC TANK STRAINER
• 10.8.8.2. CHECK AND CLEAN RADIATOR FINS
• 10.8.8.3. CLEAN PILOT FILTER STRAINER
• 10.8.8.4. CLEAN STRAINER OF PTO LUBRICATION OIL FILTER
• 10.8.8.5. CHANGE FUEL FILTER
• 10.8.8.6. CHECK FAN BELT
• 10.8.8.7. CHECK INSPECTION OF WELDINGS STRUCTURE (COLOR CHECK)
• 10.8.9. EVERY 100 HOURS SERVICE
• 10.8.9.1. CHANGE OIL IN SWING MACHINERY CASE
• 10.8.9.2. CHECK TURBOCHARGER CLAMPING JOINT
• 10.8.9.3. LUBRICATING OF TENSION PULLEY (2 POINTS)
• 10.8.9.4. CHANGE OIL IN PTO CASE
• 10.8.9.5. REPLACE CORROSION RESISTOR CARTRIDGE
• 10.8.9.6. REPLACE HYDRAULIC TANK BREATHER ELEMENT
• 10.8.10. EVERY 2000 HOURS SERVICE
• 10.8.10.1. CHANGE OIL IN FINAL DRIVE CASE
• 10.8.10.2. CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER
• 10.8.10.3. CLEAN, CHECK TURBOCHARGER
• 10.8.10.4. CHECK TURBOCHARGER ROTOR PLAY
• 10.8.10.5. CHECK SWING PINION GREASE LEVEL, ADD GREASE
• 10.8.10.6. CLEAN ENGINE BREATHER
• 10.8.10.7. CHECK ALTERNATOR, STARTING MOTOR
• 10.8.10.8. CHECK ENGINE VALVE CLEARANCE, ADJUST
• 10.8.10.9. CHECK VIBRATION DAMPER
• 10.8.11. EVERY 4000 HOURS SERVICE
• 10.8.11.1. CHECK WATER PUMP
• 10.8.11.2. CHECK FAN PULLEY AND TENSION PULLEY
• 10.8.11.3. CHECK AIR COMPRESSOR, ADJUST
• 11. SPECIFICATIONS
• 11.1. SPECIFICATIONS
• 12. OPTIONS, ATTACHMENTS
• 12.1. GENERAL PRECAUTIONS
• 12.1.1. PRECAUTIONS RELATED TO SAFETY
• 12.1.2. PRECAUTIONS WHEN INSTALLING ATTACHMENTS
• 12.2. HANDLING BUCKET WITH HOOK
• 12.2.1. CHECKING FOR DAMAGE TO BUCKET WITH HOOK
• 12.2.2. PROHIBITED OPERATIONS
• 12.2.3. PRECAUTIONS DURING OPERATIONS
• 12.3. USING SEAT BELT
• 12.3.1. SEAT BELT
• 12.4. INTRODUCTION OF ATTACHMENTS
• 12.4.1. SPECIFICATION, USE
• 13. BACK HOE TYPE SHOVEL
• 13.1. GENERAL LOCATIONS
• 13.2. INSTRUMENTS AND CONTROLS
• 13.2.1. SWITCH
• 13.2.2. CONTROL LEVERS
• 13.2.3. CONTROL BOX
• 13.2.4. FUSE BOX
• 13.3. OPERATION
• 13.3.1. OPERATION OF WORK EQUIPMENT
• 13.3.2. CHECK BEFORE STARTING ENGINE
• 13.4. PRECAUTIONS FOR MACHINE OPERATION
• 13.4.1. PRECAUTIONS DURING OPERATION
• 13.5. PRECAUTIONS WHEN DISASSEMBLING MACHINE
• 13.6. MAINTENANCE
• 13.6.1. OIL FILLER AND LEVEL GAUGE POSITION
• 13.6.2. ADJUST BUCKET CLEARANCE
• 13.6.3. CHECK BEFORE STARTING
• 13.6.4. EVERY 10 HOURS SERVICE
• 13.7. EXCAVATOR WORK
• 13.8. TRANSPORTATION
• 13.9. INTRODUCTION OF ATTACHMENTS
• 13.9.1. ATTACHMENT INSTALLATION COMBINATION TABLE
• 13.9.2. SPECIFICATION, USE
• 13.10. SPECIFICATIONS