JCB 2.5, 3.0, 3.5 Teletruk Operator Manual 9811-5650

Description

• Model List:
  • 2.5, 3.0, 3.5 Teletruk

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………. xv
• 3. The Operator Manual ………………………………………………………………….. xv
• 4. Safety Warnings ………………………………………………………………………….xvi
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………2
• 10. Left Side, Right Side ………………………………………………………………………2
• 11. Cab-Canopy …………………………………………………………………………………3
• 12. Cross References ………………………………………………………………………….3
• 13. Differential Lock Selection (3.5D 4×4 Only) ……………………………………….3
• 14. Location of Manual ………………………………………………………………………..4
• 15. Machine Description …………………………………………………………………………..6
• 16. The JCB Teletruk …………………………………………………………………………..6
• 17. Special Features ……………………………………………………………………………6
• 18. 3.0D 4×4 and 3.5D 4×4 …………………………………………………………………..7
• 19. Intended Use ………………………………………………………………………………..7
• 20. Component List …………………………………………………………………………….7
• 21. Safety Check List ……………………………………………………………………………….9
• 22. Safety – Yours and Others ………………………………………………………………9
• 23. General Safety ……………………………………………………………………………10
• 24. Operating Safety …………………………………………………………………………13
• 25. Maintenance Safety ……………………………………………………………………..23
• 26. Safety Labels …………………………………………………………………………………..36
• 27. Introduction …………………………………………………………………………………36
• 28. Safety Label Identification …………………………………………………………….37
• 29. Identifying Your Machine …………………………………………………………………..40
• 30. Machine Identification Plate ………………………………………………………….40
• 31. Unit Identification …………………………………………………………………………41
• 32. Component Identification Plates …………………………………………………….42
• 33. ROPS-FOPS Certification plate ……………………………………………………..43
• 34. Machine Security ……………………………………………………………………………..44
• 35. Introduction …………………………………………………………………………………44
• 36. JCB Plantguard …………………………………………………………………………..44
• 37. Construction Equipment Security And Registration Scheme (CESAR) .44
• 38. Operation
• 39. Introduction ……………………………………………………………………………………..47
• 40. Before Entering the Cab ……………………………………………………………………48
• 41. Entering and Leaving the Cab ……………………………………………………………51
• 42. Entering the Cab …………………………………………………………………………51
• 43. Leaving the Cab ………………………………………………………………………….51
• 44. Emergency Exit ……………………………………………………………………………….53
• 45. Cab with Rear Screen Opening ……………………………………………………..54
• 46. Seat Controls …………………………………………………………………………………..55
• 47. Introduction …………………………………………………………………………………55
• 48. Adjustment …………………………………………………………………………………55
• 49. Seat Belt …………………………………………………………………………………………57
• 50. Inertia Reel Seat Belt …………………………………………………………………..57
• 51. Cab Layout ……………………………………………………………………………………..60
• 52. Component Key …………………………………………………………………………..60
• 53. Drive Controls, Switches and Instruments ……………………………………………62
• 54. Drive Controls ……………………………………………………………………………..62
• 55. Switches …………………………………………………………………………………….68
• 56. Instruments …………………………………………………………………………………76
• 57. Operating Levers ……………………………………………………………………………..78
• 58. Introduction …………………………………………………………………………………78
• 59. Control Layouts …………………………………………………………………………..79
• 60. Boom and Carriage Controls …………………………………………………………80
• 61. Auxiliary Controls ………………………………………………………………………..88
• 62. Safety Equipment …………………………………………………………………………….93
• 63. Load Moment Indicator (LMI) ………………………………………………………..93
• 64. Fire Extinguisher (If Fitted) ………………………………………………………….101
• 65. Before Starting the Engine ……………………………………………………………….103
• 66. Starting the Engine …………………………………………………………………………106
• 67. 4-Wheel Drive Selection (3.5D 4×4 Machine) ………………………………..106
• 68. Preparing the Machine for Travel ……………………………………………………..108
• 69. Preparing for Site Travel ……………………………………………………………..108
• 70. Getting the Machine Moving …………………………………………………………….109
• 71. Operating Practices ……………………………………………………………………109
• 72. Operating Procedure …………………………………………………………………. 111
• 73. Stopping and Parking the Machine …………………………………………………… 113
• 74. Working with the Machine ………………………………………………………………. 115
• 75. Operating Practices and Site Safety ……………………………………………. 115
• 76. Clothing and Safety Equipment …………………………………………………… 116
• 77. Danger Zone ……………………………………………………………………………. 116
• 78. Log Moving-Handling …………………………………………………………………. 116
• 79. Working with the Boom ……………………………………………………………… 117
• 80. Safety Warnings ………………………………………………………………………..125
• 81. Operating Safety ……………………………………………………………………….130
• 82. Driving Techniques …………………………………………………………………….132
• 83. Rollover ……………………………………………………………………………………137
• 84. Basic Loading Techniques …………………………………………………………..138
• 85. Operating Environment ……………………………………………………………………151
• 86. Introduction ……………………………………………………………………………….151
• 87. Operating in Low Temperatures …………………………………………………..151
• 88. Operating in High Temperatures ………………………………………………….152
• 89. Operating in Dusty or Sandy Areas ………………………………………………152
• 90. Operating in Coastal Regions ……………………………………………………..152
• 91. Operating on Wet or Soft Ground …………………………………………………152
• 92. Refuelling the Machine ……………………………………………………………………154
• 93. Low Fuel Levels ………………………………………………………………………..154
• 94. Filling the Tank ………………………………………………………………………….154
• 95. Moving a Disabled Machine …………………………………………………………….157
• 96. Towing and Retrieval ………………………………………………………………….157
• 97. Recovery Hitch ………………………………………………………………………….160
• 98. Transporting the Machine ………………………………………………………………..161
• 99. Lifting the Machine …………………………………………………………………………163
• 100. Jacking Points ……………………………………………………………………………….165
• 101. Raising the Teletruk ……………………………………………………………………165
• 102. Lowering the Teletruk …………………………………………………………………166
• 103. Storage of the Machine …………………………………………………………………..167
• 104. Introduction ……………………………………………………………………………….167
• 105. Storage Area …………………………………………………………………………….167
• 106. Prepare the Machine for Storage …………………………………………………167
• 107. Put the Machine into Storage ………………………………………………………168
• 108. During Storage ………………………………………………………………………….168
• 109. Take the Machine Out of Storage …………………………………………………169
• 110. Routine Maintenance
• 111. Service Requirements …………………………………………………………………….171
• 112. Introduction ……………………………………………………………………………….171
• 113. Owner-Operator Support …………………………………………………………….172
• 114. Service-Maintenance Agreements ……………………………………………….173
• 115. Fit for Purpose Tests for Lifting Equipment …………………………………….173
• 116. Obtaining Replacement Parts ………………………………………………………173
• 117. Health and Safety …………………………………………………………………………..174
• 118. Lubricants …………………………………………………………………………………174
• 119. Battery ……………………………………………………………………………………..178
• 120. Service Schedules ………………………………………………………………………….182
• 121. Introduction ……………………………………………………………………………….182
• 122. How to Use the Service Schedules ………………………………………………183
• 123. Calendar Equivalents …………………………………………………………………184
• 124. Pre-start Cold Checks, Service Points and Fluid Levels ………………….185
• 125. Functional Test and Final Inspection …………………………………………….190
• 126. Fluids, Lubricants and Capacities ……………………………………………………..192
• 127. Coolant Mixtures ……………………………………………………………………….194
• 128. Fuels ………………………………………………………………………………………..196
• 129. Prepare the Machine for Maintenance ………………………………………………203
• 130. Introduction ……………………………………………………………………………….203
• 131. How to Make the Machine Safe (Boom Lowered) …………………………..204
• 132. Cleaning the Machine ……………………………………………………………………..205
• 133. Introduction ……………………………………………………………………………….205
• 134. Preparing the Machine for Cleaning ……………………………………………..206
• 135. Cleaning the Machine …………………………………………………………………207
• 136. Checking For Damage …………………………………………………………………….209
• 137. Check the Machine Body and Structure ………………………………………..209
• 138. Check the Tyres ………………………………………………………………………..209
• 139. Check the Seat and Seat Belt ……………………………………………………..210
• 140. Check the Hydraulic Hoses and Fittings ………………………………………. 211
• 141. Checking the ROPS-FOPS Structure …………………………………………… 211
• 142. Greasing ……………………………………………………………………………………….212
• 143. Introduction ……………………………………………………………………………….212
• 144. Preparing the Machine for Greasing …………………………………………….213
• 145. Carriage ……………………………………………………………………………………214
• 146. Boom ……………………………………………………………………………………….215
• 147. Rear Axle ………………………………………………………………………………….216
• 148. Sideshift Option …………………………………………………………………………218
• 149. Inner Boom ……………………………………………………………………………….219
• 150. Access Panels ……………………………………………………………………………….220
• 151. Operator's Enclosure-Cab …………………………………………………………..220
• 152. Daily Inspection Cover ……………………………………………………………….223
• 153. Front Cover ………………………………………………………………………………224
• 154. Daily Inspection Rear Cover ………………………………………………………..225
• 155. Belly Plate (4WD Machines) ………………………………………………………..226
• 156. Optional Trash Guard …………………………………………………………………227
• 157. Brakes ………………………………………………………………………………………….228
• 158. Park Brake ………………………………………………………………………………..228
• 159. Electrical System ……………………………………………………………………………230
• 160. Battery ……………………………………………………………………………………..230
• 161. Jump Starting the Engine ……………………………………………………………234
• 162. Fuses ……………………………………………………………………………………….237
• 163. Relays ……………………………………………………………………………………..243
• 164. Bulbs ……………………………………………………………………………………….245
• 165. Engine ………………………………………………………………………………………….246
• 166. Oil and Filter ……………………………………………………………………………..246
• 167. Cooling System …………………………………………………………………………251
• 168. Fan Belt (Perkins) ………………………………………………………………………253
• 169. Alternator Drive Belt (Deutz 2011-L04W) ………………………………………255
• 170. Air Filter ……………………………………………………………………………………257
• 171. Diesel Fuel System …………………………………………………………………………261
• 172. Introduction ……………………………………………………………………………….261
• 173. Water Separator and Engine Fuel Filter ………………………………………..263
• 174. Bleeding the System ………………………………………………………………….268
• 175. LPG Fuel System …………………………………………………………………………..270
• 176. Introduction ……………………………………………………………………………….270
• 177. Type of LPG ……………………………………………………………………………..271
• 178. Filling the LPG Tank …………………………………………………………………..272
• 179. Changing the LPG Tank ……………………………………………………………..272
• 180. Hydraulic System ……………………………………………………………………………274
• 181. Introduction ……………………………………………………………………………….274
• 182. Releasing the Hydraulic Pressure ………………………………………………..276
• 183. Checking the Fluid Level …………………………………………………………….277
• 184. Checking for Leaks …………………………………………………………………….279
• 185. Changing the Filter Element ………………………………………………………..280
• 186. Tyres and Wheels …………………………………………………………………………..282
• 187. General …………………………………………………………………………………….282
• 188. Tyre Inflation ……………………………………………………………………………..283
• 189. Changing a Wheel ……………………………………………………………………..285
• 190. Forks ……………………………………………………………………………………………289
• 191. Inspecting the Forks …………………………………………………………………..289
• 192. Changing the Forks ……………………………………………………………………290
• 193. Windscreen Washer ……………………………………………………………………….292
• 194. Checking the Level …………………………………………………………………….292
• 195. Fire Extinguisher (if fitted) ………………………………………………………………..293
• 196. Checking the Fire Extinguisher ……………………………………………………293
• 197. Optional Attachments
• 198. Introduction ……………………………………………………………………………………295
• 199. Connecting-Disconnecting Hydraulic Hoses ……………………………………….298
• 200. Introduction ……………………………………………………………………………….298
• 201. Connecting the Hydraulic Hoses ………………………………………………….299
• 202. Disconnecting the Hydraulic Hoses ………………………………………………301
• 203. Quick Release Couplings ……………………………………………………………303
• 204. Shovel-Attachments ………………………………………………………………………..306
• 205. Engaging the Shovel-Attachments ……………………………………………….306
• 206. Disengaging the Shovel-Attachments ……………………………………………308
• 207. Changezee Quickhitch ……………………………………………………………………310
• 208. Installing Changezee Quickhitch Attachments ……………………………….310
• 209. Removing Changezee Quickhitch Attachments ……………………………..312
• 210. Specifications
• 211. Static Dimensions …………………………………………………………………………..315
• 212. Noise Data …………………………………………………………………………………….318
• 213. Introduction ……………………………………………………………………………….318
• 214. All Machines ……………………………………………………………………………..319
• 215. Vibration Data ………………………………………………………………………………..320
• 216. Introduction ……………………………………………………………………………….320
• 217. Teletruk 4 x 2 …………………………………………………………………………….322
• 218. Teletruk 4 x 4 …………………………………………………………………………….324
• 219. Attachments Data …………………………………………………………………………..326
• 220. Tyre Sizes and Pressures ………………………………………………………………..327
• 221. Introduction ……………………………………………………………………………….327
• 222. Specifications ……………………………………………………………………………328
• 223. Travel Speed …………………………………………………………………………………331
• 224. Warranty
• 225. Machine Service Record Sheet ………………………………………………………..333
• 226. Registration Information ………………………………………………………………….337
• 227. European Community Standards
• 228. EC Declaration of Conformity …………………………………………………………..339
• 229. Introduction ……………………………………………………………………………….339
• 230. Explanation of the EC Declaration of Conformity ……………………………342