JCB 225, 225T, 260, 260T, 280, 300, 300T, 330, 320T Skid Steer Loader Operator Manual 9821-6300

Description

• Model List:
  • 225, 225T, 260, 260T, 280, 300, 300T, 330, 320T Skid Steer Loader

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………1
• 3. The Operator Manual …………………………………………………………………….1
• 4. Safety Warnings ……………………………………………………………………………1
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..3
• 7. Machine Model and Serial Number ………………………………………………….3
• 8. Using this Manual ………………………………………………………………………….3
• 9. Left Side, Right Side ………………………………………………………………………3
• 10. Cross References ………………………………………………………………………….3
• 11. Location of Manual ………………………………………………………………………..4
• 12. Machine Description …………………………………………………………………………..6
• 13. The JCB Skid Steer Loader …………………………………………………………….6
• 14. Intended Use ………………………………………………………………………………..6
• 15. Component Locations ……………………………………………………………………6
• 16. Safety Check List ……………………………………………………………………………….8
• 17. Safety – Yours and Others ………………………………………………………………8
• 18. General Safety ……………………………………………………………………………..8
• 19. Operating Safety …………………………………………………………………………10
• 20. Maintenance Safety ……………………………………………………………………..14
• 21. Safety Labels …………………………………………………………………………………..19
• 22. Introduction …………………………………………………………………………………19
• 23. Safety Label Identification …………………………………………………………….20
• 24. Identifying Your Machine …………………………………………………………………..23
• 25. Machine Identification Plate ………………………………………………………….23
• 26. Component Identification ………………………………………………………………24
• 27. ROPS and FOPS ………………………………………………………………………..25
• 28. Machine Security ……………………………………………………………………………..26
• 29. Introduction …………………………………………………………………………………26
• 30. JCB Plantguard …………………………………………………………………………..26
• 31. Construction Equipment Security And Registration Scheme (CESAR) .26
• 32. Operation
• 33. Introduction ……………………………………………………………………………………..27
• 34. Before Entering the Cab ……………………………………………………………………28
• 35. Entering and Leaving the Cab ……………………………………………………………29
• 36. Emergency Exits …………………………………………………………………………30
• 37. Doors and Windows …………………………………………………………………………32
• 38. Opening and Closing the Door ………………………………………………………32
• 39. Opening and Closing the Side Window …………………………………………..33
• 40. Glass …………………………………………………………………………………………33
• 41. Seat Controls …………………………………………………………………………………..34
• 42. Introduction …………………………………………………………………………………34
• 43. Operators Seat – Mechanical Suspension ……………………………………….34
• 44. Operators Seat – Heated Air Suspension ………………………………………..35
• 45. Seat Belt …………………………………………………………………………………………36
• 46. Inertia Reel Seat Belt …………………………………………………………………..36
• 47. Visibility Aids ……………………………………………………………………………………37
• 48. Mirrors and Adjustment ………………………………………………………………..37
• 49. Machine Maskings ……………………………………………………………………….38
• 50. Cab Layout ……………………………………………………………………………………..39
• 51. Component Key …………………………………………………………………………..40
• 52. Drive Controls, Switches and Instruments ……………………………………………41
• 53. Drive Controls ……………………………………………………………………………..41
• 54. Switches …………………………………………………………………………………….44
• 55. Instruments …………………………………………………………………………………55
• 56. Radio …………………………………………………………………………………………60
• 57. Operating Levers and Pedals …………………………………………………………….63
• 58. Loader Controls …………………………………………………………………………..63
• 59. Foot Pedals ………………………………………………………………………………..65
• 60. Parallel Lift Operation (option) ……………………………………………………….66
• 61. Safety Equipment …………………………………………………………………………….67
• 62. Control Locks ……………………………………………………………………………..67
• 63. Rotating Beacon (Optional) …………………………………………………………..69
• 64. Fire Extinguisher (Optional) …………………………………………………………..69
• 65. Before Starting The Engine ……………………………………………………………….71
• 66. Starting the Engine …………………………………………………………………………..72
• 67. Ambient Temperatures -12°C to -20°C ……………………………………………73
• 68. Ambient Temperatures 0°C to -12°C ………………………………………………74
• 69. Manual Flushing Mode …………………………………………………………………75
• 70. Preparing The Machine For Travel ……………………………………………………..76
• 71. Travelling Position ……………………………………………………………………….76
• 72. Road Lights ………………………………………………………………………………..78
• 73. Testing the Park Brake ……………………………………………………………………..79
• 74. Getting the Machine Moving ………………………………………………………………80
• 75. Getting Moving ……………………………………………………………………………80
• 76. Stopping and Parking the Machine ……………………………………………………..81
• 77. Working With The Machine ……………………………………………………………….82
• 78. Operating Practices and Site Safety ………………………………………………82
• 79. Clothing and Safety Equipment ……………………………………………………..82
• 80. Danger Zone ………………………………………………………………………………82
• 81. Lifting (Object Handling) ……………………………………………………………….82
• 82. Log Moving-Handling ……………………………………………………………………82
• 83. Safety Practices ………………………………………………………………………….83
• 84. Operating Practices ……………………………………………………………………..84
• 85. Working With The Loader ……………………………………………………………..86
• 86. Use of Machines on Gradients or Slopes ………………………………………..87
• 87. Operating Environment ……………………………………………………………………..88
• 88. Operating in High Temperatures ……………………………………………………88
• 89. Operating in Low Temperatures …………………………………………………….88
• 90. Operating in Dusty or Sandy Areas ………………………………………………..88
• 91. Operating in Coastal Regions ……………………………………………………….88
• 92. Operating on Wet or Soft Ground …………………………………………………..88
• 93. Refuelling The Machine …………………………………………………………………….90
• 94. Low Fuel Levels ………………………………………………………………………….90
• 95. Filling the Tank ……………………………………………………………………………90
• 96. Moving A Disabled Machine ………………………………………………………………92
• 97. Retrieval …………………………………………………………………………………….92
• 98. Load Recovery Procedure …………………………………………………………….92
• 99. Safe Lifting Procedure ………………………………………………………………….93
• 100. Transporting The Machine …………………………………………………………………95
• 101. Using a Trailer …………………………………………………………………………….95
• 102. Using a Truck ……………………………………………………………………………..96
• 103. Transportation Safety …………………………………………………………………..97
• 104. Storage of the Machine …………………………………………………………………….98
• 105. Introduction …………………………………………………………………………………98
• 106. Storage Area ………………………………………………………………………………98
• 107. Prepare the Machine for Storage …………………………………………………..98
• 108. Put the Machine into Storage ………………………………………………………..98
• 109. During Storage ……………………………………………………………………………99
• 110. Take the Machine Out of Storage …………………………………………………..99
• 111. Routine Maintenance
• 112. Service Requirements …………………………………………………………………….101
• 113. Introduction ……………………………………………………………………………….101
• 114. Owner-Operator Support …………………………………………………………….101
• 115. Service-Maintenance Agreements ……………………………………………….101
• 116. Fit for Purpose Tests for Lifting Equipment …………………………………….102
• 117. Obtaining Replacement Parts ………………………………………………………102
• 118. Health and Safety …………………………………………………………………………..103
• 119. Lubricants …………………………………………………………………………………103
• 120. Battery ……………………………………………………………………………………..105
• 121. Service Schedules ………………………………………………………………………….107
• 122. Introduction ……………………………………………………………………………….107
• 123. How to Use the Service Schedules ………………………………………………107
• 124. Calendar Equivalents …………………………………………………………………107
• 125. Service Label …………………………………………………………………………….108
• 126. Pre-start Cold Checks, Service Points and Fluid Levels …………………. 111
• 127. Fluids, Lubricants and Capacities …………………………………………………….. 115
• 128. Coolant Mixtures ………………………………………………………………………. 116
• 129. Fuels ……………………………………………………………………………………….. 117
• 130. Tools …………………………………………………………………………………………….120
• 131. Carrying Tools onto the Machine ………………………………………………….120
• 132. Tool Locations (optional) …………………………………………………………….120
• 133. Prepare the Machine for Maintenance ………………………………………………121
• 134. Introduction ……………………………………………………………………………….121
• 135. How to Prepare the Machine for Maintenance (Loader Arm Lowered) 122
• 136. How to Prepare the Machine for Maintenance (Loader Arm Lifted) …..122
• 137. How to Prepare the Machine for Maintenance (Loader Arm and Cab Lifted)
• 138. 125
• 139. Cleaning the Machine ……………………………………………………………………..126
• 140. Introduction ……………………………………………………………………………….126
• 141. Preparing the Machine for Cleaning ……………………………………………..126
• 142. Cleaning the Machine …………………………………………………………………126
• 143. Checking for Damage ……………………………………………………………………..130
• 144. Check the Machine Body and Structure ………………………………………..130
• 145. Check the Tyres ………………………………………………………………………..130
• 146. Check the Seat and Seat Belt ……………………………………………………..130
• 147. Check the Hydraulic Hoses and Fittings ……………………………………….131
• 148. Checking the ROPS-FOPS Structure ……………………………………………131
• 149. Greasing ……………………………………………………………………………………….132
• 150. Introduction ……………………………………………………………………………….132
• 151. Preparing the Machine for Greasing …………………………………………….132
• 152. Every 50 Hours ………………………………………………………………………….133
• 153. Access Panels ……………………………………………………………………………….135
• 154. Introduction ……………………………………………………………………………….135
• 155. Rear Door …………………………………………………………………………………135
• 156. Engine Top Cover ………………………………………………………………………136
• 157. Cab ………………………………………………………………………………………….137
• 158. Heater and Air Conditioning (option) …………………………………………………140
• 159. Changing the Intake Filter …………………………………………………………..140
• 160. Changing the Re-circulation Filter ………………………………………………..140
• 161. Electrical System ……………………………………………………………………………141
• 162. Battery ……………………………………………………………………………………..141
• 163. Jump Starting the Engine ……………………………………………………………143
• 164. Fuses and Relays ………………………………………………………………………144
• 165. Battery Isolator (Option) ……………………………………………………………..148
• 166. Engine ………………………………………………………………………………………….149
• 167. Oil and Filters ……………………………………………………………………………149
• 168. Cooling system ………………………………………………………………………….152
• 169. Alternator Belt ……………………………………………………………………………154
• 170. Engine Air Filter …………………………………………………………………………157
• 171. Engine Exhaust …………………………………………………………………………159
• 172. Fuel System …………………………………………………………………………………..160
• 173. Introduction ……………………………………………………………………………….160
• 174. Draining the Primary Water Separator and Engine Fuel Filter ………….161
• 175. Changing the Primary Water Separator Filter ………………………………..162
• 176. Fuel Filter …………………………………………………………………………………163
• 177. Hydraulic System ……………………………………………………………………………165
• 178. Introduction ……………………………………………………………………………….165
• 179. Releasing the Auxiliary Hydraulic Pressure …………………………………..166
• 180. Oil and Filters ……………………………………………………………………………167
• 181. Hydraulic Tank Breather ……………………………………………………………..169
• 182. Transmission …………………………………………………………………………………170
• 183. Drive Chain Lubrication – Wheeled Machines ………………………………..170
• 184. Drain Line Screen Filter Adapter ………………………………………………….171
• 185. Tyres and Wheels …………………………………………………………………………..172
• 186. Tyre Inflation ……………………………………………………………………………..172
• 187. Checking the Wheel Nut Torques …………………………………………………173
• 188. Tracks …………………………………………………………………………………………..174
• 189. Track Adjustment ……………………………………………………………………….174
• 190. Front Screen Washer (optional) ……………………………………………………….175
• 191. Checking the Level …………………………………………………………………….175
• 192. Fire Extinguisher (if fitted) ………………………………………………………………..176
• 193. Checking the Fire Extinguisher ……………………………………………………176
• 194. Optional Attachments
• 195. Introduction ……………………………………………………………………………………177
• 196. Attachments For Your Machine ………………………………………………………..178
• 197. Impact Protection ……………………………………………………………………………188
• 198. Connecting-Disconnecting Hydraulic Hoses ……………………………………….189
• 199. Introduction ……………………………………………………………………………….189
• 200. Connecting the Hydraulic Hoses ………………………………………………….189
• 201. Disconnecting the Hydraulic Hoses ………………………………………………190
• 202. Quick Release Couplings ……………………………………………………………191
• 203. Auxiliary Operation …………………………………………………………………………193
• 204. Normal Operation ………………………………………………………………………193
• 205. High Flow Operation …………………………………………………………………..193
• 206. Hydraulic Quick Hitch Control …………………………………………………………..195
• 207. To Release the Attachment …………………………………………………………195
• 208. To Engage the Attachment ………………………………………………………….195
• 209. Manual Quickhitch Control ………………………………………………………………197
• 210. Engaging the Shovel-Attachments ……………………………………………….197
• 211. Disengaging the Shovel-Attachments ……………………………………………199
• 212. Attachment Frame ………………………………………………………………………….200
• 213. Installation and Removal …………………………………………………………….200
• 214. Shovels …………………………………………………………………………………………201
• 215. Bucket ……………………………………………………………………………………..201
• 216. 6-in-1 Shovel …………………………………………………………………………….202
• 217. Pallet Forks ……………………………………………………………………………………205
• 218. Installation and Removal …………………………………………………………….205
• 219. Operation ………………………………………………………………………………….205
• 220. Road Travel ………………………………………………………………………………205
• 221. Maintenance ……………………………………………………………………………..205
• 222. Manure-Silage Fork with Top Grab ……………………………………………………206
• 223. Installation and Removal …………………………………………………………….206
• 224. Operation ………………………………………………………………………………….206
• 225. Preparing for Travel ……………………………………………………………………206
• 226. Maintenance ……………………………………………………………………………..206
• 227. Snow Blade …………………………………………………………………………………..207
• 228. Installation and Removal …………………………………………………………….207
• 229. Operation ………………………………………………………………………………….207
• 230. Maintenance ……………………………………………………………………………..208
• 231. Winch ………………………………………………………………………………………….. 211
• 232. Operation of the Winch ………………………………………………………………. 211
• 233. Mechanical Brake ………………………………………………………………………212
• 234. Overloading-Overheating ……………………………………………………………212
• 235. Maintenance ……………………………………………………………………………..212
• 236. Daily Maintenance ……………………………………………………………………..213
• 237. Rope Mounting Instructions …………………………………………………………213
• 238. Hydraulic Winch Data …………………………………………………………………214
• 239. Troubleshooting …………………………………………………………………………215
• 240. Specifications
• 241. Static Dimensions …………………………………………………………………………..218
• 242. Wheeled Machines – Vertical Lift ………………………………………………….218
• 243. Wheeled Machines – Radial Lift ……………………………………………………220
• 244. Tracked Machines – Vertical Lift …………………………………………………..221
• 245. Tracked Machines – Radial Lift …………………………………………………….222
• 246. Performance Dimensions ………………………………………………………………..223
• 247. Wheeled Machines …………………………………………………………………….223
• 248. Tracked Machines ……………………………………………………………………..223
• 249. Machine Weights ……………………………………………………………………………224
• 250. Tyre Sizes And Pressures ……………………………………………………………….225
• 251. Noise Data …………………………………………………………………………………….226
• 252. Introduction ……………………………………………………………………………….226
• 253. All Machines ……………………………………………………………………………..226
• 254. Vibration Data ………………………………………………………………………………..227
• 255. Introduction ……………………………………………………………………………….227
• 256. Skid Steer Loader – 225, 260, 280, 300, 330 ………………………………….228
• 257. Skid Steer Loader – 225T, 260T, 300T, 320T ………………………………….229
• 258. Travel Speeds ………………………………………………………………………………..230
• 259. Auxiliary Pressures …………………………………………………………………………231
• 260. European Community Standards
• 261. EC Declaration of Conformity …………………………………………………………..232
• 262. Introduction ……………………………………………………………………………….232
• 263. Explanation of the EC Declaration of Conformity ……………………………234
• 264. Warranty Information
• 265. Machine Service Record Sheet ………………………………………………………..236
• 266. Registration Information ………………………………………………………………….238