JCB 2DX, 2DXL Backhoe Loader Operator Manual 9831-1100-7

Description

• Model List:
  • 2DX, 2DXL Backhoe Loader

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………1
• 3. The Operator Manual …………………………………………………………………….1
• 4. Safety Warnings ……………………………………………………………………………1
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..3
• 7. Machine Model and Serial Number ………………………………………………….3
• 8. Using this Manual ………………………………………………………………………….3
• 9. Left Side, Right Side ………………………………………………………………………3
• 10. Cab-Canopy …………………………………………………………………………………3
• 11. Cross References ………………………………………………………………………….3
• 12. Machine Description …………………………………………………………………………..4
• 13. The JCB Backhoe Loader ………………………………………………………………4
• 14. Intended Use ………………………………………………………………………………..4
• 15. Safety Check List ……………………………………………………………………………….5
• 16. Safety – Yours and Others ………………………………………………………………5
• 17. General Safety ……………………………………………………………………………..5
• 18. Operating Safety …………………………………………………………………………..7
• 19. Maintenance Safety ……………………………………………………………………….9
• 20. Identifying Your Machine …………………………………………………………………..12
• 21. Machine Identification Plate ………………………………………………………….12
• 22. Operation
• 23. Introduction ……………………………………………………………………………………..15
• 24. Before Entering the Cab ……………………………………………………………………16
• 25. Entering and Leaving the Canopy-Cab ………………………………………………..17
• 26. Doors and Windows …………………………………………………………………………19
• 27. Opening and Closing the Door ………………………………………………………19
• 28. Opening and Closing the Side Windows …………………………………………19
• 29. Opening and Closing the Rear Window ………………………………………….20
• 30. Seat Controls …………………………………………………………………………………..22
• 31. Introduction …………………………………………………………………………………22
• 32. Standard Seat ……………………………………………………………………………..22
• 33. Seat (with Cab) ……………………………………………………………………………23
• 34. Seat Belt …………………………………………………………………………………………24
• 35. Static Seat Belt ……………………………………………………………………………24
• 36. Cab Layout (2DX) …………………………………………………………………………….25
• 37. Component Key …………………………………………………………………………..26
• 38. Cab Layout (2DX Loader) ………………………………………………………………….27
• 39. Component Key …………………………………………………………………………..28
• 40. Drive Controls, Switches and Instruments ……………………………………………29
• 41. Drive Controls ……………………………………………………………………………..29
• 42. Switches …………………………………………………………………………………….32
• 43. Instruments …………………………………………………………………………………37
• 44. Operating Levers ……………………………………………………………………………..39
• 45. Introduction …………………………………………………………………………………39
• 46. Control Layouts …………………………………………………………………………..39
• 47. Loader Controls …………………………………………………………………………..40
• 48. Excavator Controls ………………………………………………………………………43
• 49. Stabiliser Controls ……………………………………………………………………….45
• 50. Auxiliary Controls ………………………………………………………………………..47
• 51. Safety Equipment …………………………………………………………………………….48
• 52. Boom and Slew Locks ………………………………………………………………….48
• 53. Before Starting the Engine …………………………………………………………………50
• 54. Starting The Engine ………………………………………………………………………….51
• 55. Warming Up ………………………………………………………………………………..52
• 56. Preparing The Machine For Travel ……………………………………………………..53
• 57. Backhoe Attachments ………………………………………………………………….53
• 58. Tucked In Travel Position ……………………………………………………………..53
• 59. Road Travel Position ……………………………………………………………………53
• 60. Site Travel Position ………………………………………………………………………55
• 61. Getting The Machine Moving ……………………………………………………………..56
• 62. Operating Practices ……………………………………………………………………..56
• 63. Stopping and Parking the Machine ……………………………………………………..58
• 64. Working With The Machine ……………………………………………………………….60
• 65. Operating Practices and Site Safety ………………………………………………60
• 66. Clothing and Safety Equipment ……………………………………………………..60
• 67. Danger Zone ………………………………………………………………………………60
• 68. Log Moving-Handling ……………………………………………………………………60
• 69. Safety Practices ………………………………………………………………………….61
• 70. Working With The Loader ……………………………………………………………..62
• 71. Working With The Excavator …………………………………………………………68
• 72. Lifting (Object Handling) ……………………………………………………………….74
• 73. Getting the Machine Unstuck ………………………………………………………..74
• 74. Operating Environment ……………………………………………………………………..75
• 75. Operating in Low Temperatures …………………………………………………….75
• 76. Operating in High Temperatures ……………………………………………………75
• 77. Operating in Dusty or Sandy Areas ………………………………………………..75
• 78. Operating in Coastal Regions ……………………………………………………….75
• 79. Operating on Wet or Soft Ground …………………………………………………..75
• 80. Refuelling the Machine ……………………………………………………………………..76
• 81. Low Fuel Levels ………………………………………………………………………….76
• 82. Filling the Tank ……………………………………………………………………………76
• 83. Moving A Disabled Machine ………………………………………………………………78
• 84. Towing and Retrieval ……………………………………………………………………78
• 85. Transporting The Machine …………………………………………………………………80
• 86. Lifting A Machine ……………………………………………………………………………..82
• 87. Storage of the Machine …………………………………………………………………….84
• 88. Introduction …………………………………………………………………………………84
• 89. Storage Area ………………………………………………………………………………84
• 90. Prepare the Machine for Storage …………………………………………………..84
• 91. Put the Machine into Storage ………………………………………………………..84
• 92. During Storage ……………………………………………………………………………84
• 93. Take the Machine Out of Storage …………………………………………………..85
• 94. Routine Maintenance
• 95. Service Requirements ………………………………………………………………………87
• 96. Introduction …………………………………………………………………………………87
• 97. Owner-Operator Support ………………………………………………………………87
• 98. Service-Maintenance Agreements …………………………………………………87
• 99. Initial Service and Inspection …………………………………………………………87
• 100. Fit for Purpose Tests for Lifting Equipment ………………………………………88
• 101. Obtaining Replacement Parts ………………………………………………………..88
• 102. Health and Safety …………………………………………………………………………….89
• 103. Lubricants …………………………………………………………………………………..89
• 104. Battery ……………………………………………………………………………………….91
• 105. Service Schedules ……………………………………………………………………………93
• 106. Introduction …………………………………………………………………………………93
• 107. How to Use the Service Schedules ………………………………………………..93
• 108. Pre-start Cold Checks, Service Points and Fluid Levels ……………………94
• 109. Functional Test and Final Inspection ………………………………………………97
• 110. Fluids, Lubricants and Capacities ……………………………………………………….98
• 111. Coolant Mixtures …………………………………………………………………………99
• 112. Fuels ………………………………………………………………………………………..100
• 113. Tools …………………………………………………………………………………………….102
• 114. Toolbox …………………………………………………………………………………….102
• 115. Carrying Tools onto the Machine ………………………………………………….102
• 116. Prepare the Machine for Maintenance ………………………………………………103
• 117. Introduction ……………………………………………………………………………….103
• 118. How to Make the Machine Safe (Loader Arm Lowered) ………………….104
• 119. How to Make the Machine Safe (Loader Arm Lifted) ………………………104
• 120. Cleaning the Machine ……………………………………………………………………..106
• 121. Introduction ……………………………………………………………………………….106
• 122. Preparing the Machine for Cleaning ……………………………………………..106
• 123. Cleaning the Machine …………………………………………………………………107
• 124. Checking for Damage …………………………………………………………………….. 110
• 125. Check the Machine Body and Structure ……………………………………….. 110
• 126. Check the Tyres ……………………………………………………………………….. 110
• 127. Check the Seat and Seat Belt …………………………………………………….. 110
• 128. Check the Hydraulic Hoses and Fittings ………………………………………. 110
• 129. Greasing ………………………………………………………………………………………. 112
• 130. Introduction ………………………………………………………………………………. 112
• 131. Preparing the Machine for Greasing ……………………………………………. 112
• 132. Loader Arms …………………………………………………………………………….. 113
• 133. Kingpost ………………………………………………………………………………….. 114
• 134. Backhoe ………………………………………………………………………………….. 115
• 135. Rear Driveshaft ………………………………………………………………………… 116
• 136. Front Axle ………………………………………………………………………………… 116
• 137. Oiling …………………………………………………………………………………………… 117
• 138. Control Levers ………………………………………………………………………….. 117
• 139. Access Panels ………………………………………………………………………………. 118
• 140. Introduction ………………………………………………………………………………. 118
• 141. Engine Cover ……………………………………………………………………………. 118
• 142. Front Grille ……………………………………………………………………………….. 119
• 143. Brakes ………………………………………………………………………………………….120
• 144. Park Brake ………………………………………………………………………………..120
• 145. Foot Brake ………………………………………………………………………………..121
• 146. Electrical System ……………………………………………………………………………122
• 147. Battery ……………………………………………………………………………………..122
• 148. Jump Starting The Engine …………………………………………………………..124
• 149. Fuses ……………………………………………………………………………………….125
• 150. Engine ………………………………………………………………………………………….126
• 151. Oil and Filter ……………………………………………………………………………..126
• 152. Cooling System …………………………………………………………………………128
• 153. Fan Belt ……………………………………………………………………………………129
• 154. Air Filter ……………………………………………………………………………………130
• 155. Fuel System …………………………………………………………………………………..133
• 156. Introduction ……………………………………………………………………………….133
• 157. Fuel Supply ………………………………………………………………………………133
• 158. Draining the Water Separator and Fuel Filter …………………………………133
• 159. Changing the Fuel Filter ……………………………………………………………..134
• 160. Draining the Engine Water Separator and Engine Fuel Filter …………..134
• 161. Bleeding the System ………………………………………………………………….135
• 162. Hydraulic System ……………………………………………………………………………136
• 163. Introduction ……………………………………………………………………………….136
• 164. Releasing the Hydraulic Pressure ………………………………………………..136
• 165. Hydraulic Tank Filler Cap ……………………………………………………………137
• 166. Oil and Filters ……………………………………………………………………………137
• 167. Transmission …………………………………………………………………………………140
• 168. Gearbox ……………………………………………………………………………………140
• 169. Axles ………………………………………………………………………………………..142
• 170. Tyres and Wheels …………………………………………………………………………..144
• 171. Tyre Inflation ……………………………………………………………………………..144
• 172. Optional Attachments
• 173. Introduction ……………………………………………………………………………………145
• 174. Attachments For Your Machine ………………………………………………………..146
• 175. Connecting-Disconnecting Hydraulic Hoses ……………………………………….147
• 176. Introduction ……………………………………………………………………………….147
• 177. Connecting the Hydraulic Hoses ………………………………………………….147
• 178. Disconnecting the Hydraulic Hoses ………………………………………………148
• 179. Directly Mounted Excavator Attachments …………………………………………..149
• 180. Installing Directly Mounted Excavator Attachments ………………………..149
• 181. Specifications
• 182. Lifting Regulations and Safe Working Loads ………………………………………151
• 183. Introduction ……………………………………………………………………………….151
• 184. Safe Working Loads …………………………………………………………………..151
• 185. Static Dimensions …………………………………………………………………………..152
• 186. 2DX …………………………………………………………………………………………152
• 187. 2DX Loader ………………………………………………………………………………154
• 188. Performance Dimensions ………………………………………………………………..155
• 189. 2DX …………………………………………………………………………………………155
• 190. 2DX Loader ………………………………………………………………………………158
• 191. Tyre Sizes and Pressures ………………………………………………………………..160