JCB 3.5TSTH, 3TFTH, 3TFTM, 3TSTH, 3TSTM Operator Manual 9831-0700

Description

• Model List:
  • 3.5TSTH, 3TFTH, 3TFTM, 3TSTH, 3TSTM

• 1. Acronyms Glossary ………………………………………………………………………………………………………………………. vi
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
• 7. Cross References ………………………………………………………………………………………………………………… 2
• 8. Location of Manual ………………………………………………………………………………………………………………. 2
• 9. Safety
• 10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
• 11. Safety Warnings …………………………………………………………………………………………………………………… 3
• 12. General Safety …………………………………………………………………………………………………………………….. 4
• 13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
• 14. About the Product
• 15. Introduction
• 16. General ……………………………………………………………………………………………………………………………….. 7
• 17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
• 18. Product Compliance ……………………………………………………………………………………………………………… 7
• 19. Description
• 20. General ……………………………………………………………………………………………………………………………….. 8
• 21. Intended Use ……………………………………………………………………………………………………………………….. 8
• 22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
• 23. Danger Zone ……………………………………………………………………………………………………………………….. 8
• 24. Main Component Locations …………………………………………………………………………………………………… 9
• 25. Product and Component Identification
• 26. Machine …………………………………………………………………………………………………………………………….. 10
• 27. Engine ………………………………………………………………………………………………………………………………. 10
• 28. Safety Labels
• 29. General ……………………………………………………………………………………………………………………………… 11
• 30. Safety Label Identification ……………………………………………………………………………………………………. 11
• 31. Operator Station
• 32. Component Locations …………………………………………………………………………………………………………. 13
• 33. Console Switches
• 34. General ……………………………………………………………………………………………………………………………… 14
• 35. Direction Indicators …………………………………………………………………………………………………………….. 14
• 36. Ignition Switch ……………………………………………………………………………………………………………………. 15
• 37. Operation
• 38. Introduction
• 39. General ……………………………………………………………………………………………………………………………… 17
• 40. Operating Safety
• 41. General ……………………………………………………………………………………………………………………………… 18
• 42. Worksite Safety ………………………………………………………………………………………………………………….. 20
• 43. Risk Assessment ……………………………………………………………………………………………………………….. 20
• 44. Walk-Around Inspection
• 45. General ……………………………………………………………………………………………………………………………… 23
• 46. Entering and Leaving the Operator Station
• 47. General ……………………………………………………………………………………………………………………………… 24
• 48. Battery Isolator
• 49. General ……………………………………………………………………………………………………………………………… 25
• 50. Before Starting the Engine
• 51. General ……………………………………………………………………………………………………………………………… 26
• 52. Operator Seat
• 53. General ……………………………………………………………………………………………………………………………… 27
• 54. Suspension Seat ………………………………………………………………………………………………………………… 27
• 55. Seat Belt
• 56. General ……………………………………………………………………………………………………………………………… 29
• 57. Static Seat Belt ………………………………………………………………………………………………………………….. 29
• 58. Starting the Engine
• 59. General ……………………………………………………………………………………………………………………………… 31
• 60. Stopping and Parking
• 61. General ……………………………………………………………………………………………………………………………… 32
• 62. Preparing for Travel
• 63. General ……………………………………………………………………………………………………………………………… 34
• 64. Preparing for Road Travel …………………………………………………………………………………………………… 34
• 65. Preparing for Worksite Travel ………………………………………………………………………………………………. 34
• 66. Beacon ……………………………………………………………………………………………………………………………… 35
• 67. Safety Equipment
• 68. Articulation Lock …………………………………………………………………………………………………………………. 37
• 69. Drive Controls
• 70. Steering Wheel ………………………………………………………………………………………………………………….. 39
• 71. Accelerator Pedal ……………………………………………………………………………………………………………….. 39
• 72. Travel Speed Selector ………………………………………………………………………………………………………… 39
• 73. Service Brake Pedal …………………………………………………………………………………………………………… 39
• 74. Park Brake ………………………………………………………………………………………………………………………… 39
• 75. Transmission Drive Lever ……………………………………………………………………………………………………. 40
• 76. Gear Lever ………………………………………………………………………………………………………………………… 41
• 77. Instruments
• 78. Instrument Panel ………………………………………………………………………………………………………………… 42
• 79. Getting the Machine Moving
• 80. General ……………………………………………………………………………………………………………………………… 44
• 81. Slopes
• 82. General ……………………………………………………………………………………………………………………………… 47
• 83. Driving on Slopes ………………………………………………………………………………………………………………. 47
• 84. Working on Slopes …………………………………………………………………………………………………………….. 47
• 85. Driving the Machine
• 86. General ……………………………………………………………………………………………………………………………… 49
• 87. Operating Levers-Pedals
• 88. Control Layouts ………………………………………………………………………………………………………………….. 51
• 89. Dumper Body Controls ……………………………………………………………………………………………………….. 51
• 90. Working with the Dumper Body
• 91. General ……………………………………………………………………………………………………………………………… 53
• 92. Moving a Disabled Machine
• 93. General ……………………………………………………………………………………………………………………………… 54
• 94. Jump-Starting the Engine ……………………………………………………………………………………………………. 54
• 95. Retrieval ……………………………………………………………………………………………………………………………. 55
• 96. Recovery Hitch …………………………………………………………………………………………………………………… 57
• 97. Lifting the Machine
• 98. General ……………………………………………………………………………………………………………………………… 59
• 99. Transporting the Machine
• 100. General ……………………………………………………………………………………………………………………………… 60
• 101. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 60
• 102. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 61
• 103. Operating Environment
• 104. General ……………………………………………………………………………………………………………………………… 62
• 105. Operating in Low Temperatures …………………………………………………………………………………………… 62
• 106. Operating in High Temperatures …………………………………………………………………………………………… 63
• 107. Refuelling
• 108. General ……………………………………………………………………………………………………………………………… 64
• 109. Low Fuel Levels …………………………………………………………………………………………………………………. 64
• 110. Filling the Tank …………………………………………………………………………………………………………………… 64
• 111. Preservation and Storage
• 112. Cleaning
• 113. General ……………………………………………………………………………………………………………………………… 67
• 114. Preparation ………………………………………………………………………………………………………………………… 67
• 115. Checking For Damage
• 116. General ……………………………………………………………………………………………………………………………… 69
• 117. Storage
• 118. General ……………………………………………………………………………………………………………………………… 70
• 119. Put into Storage …………………………………………………………………………………………………………………. 70
• 120. During Storage …………………………………………………………………………………………………………………… 70
• 121. Take out of Storage ……………………………………………………………………………………………………………. 71
• 122. Security
• 123. General ……………………………………………………………………………………………………………………………… 72
• 124. JCB Plantguard ………………………………………………………………………………………………………………….. 72
• 125. Construction Equipment Security and Registration Scheme (CESAR) ………………………………………. 72
• 126. LiveLink …………………………………………………………………………………………………………………………….. 72
• 127. Maintenance
• 128. Introduction
• 129. General ……………………………………………………………………………………………………………………………… 73
• 130. Owner-Operator Support ……………………………………………………………………………………………………… 73
• 131. Service-Maintenance Agreements ………………………………………………………………………………………… 74
• 132. Obtaining Spare Parts ………………………………………………………………………………………………………… 74
• 133. Decommissioning ……………………………………………………………………………………………………………….. 74
• 134. Maintenance Safety
• 135. General ……………………………………………………………………………………………………………………………… 75
• 136. Fluids and Lubricants …………………………………………………………………………………………………………. 76
• 137. Maintenance Schedules
• 138. General ……………………………………………………………………………………………………………………………… 81
• 139. How to Use the Maintenance Schedules ………………………………………………………………………………. 81
• 140. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………….. 81
• 141. Maintenance Positions
• 142. General ……………………………………………………………………………………………………………………………… 84
• 143. Maintenance Position (Dumper Body Lowered) ……………………………………………………………………… 84
• 144. Maintenance Position (Dumper Body Raised) ………………………………………………………………………… 84
• 145. Service Points
• 146. General ……………………………………………………………………………………………………………………………… 86
• 147. Access Apertures
• 148. General ……………………………………………………………………………………………………………………………… 89
• 149. Engine Compartment Cover ………………………………………………………………………………………………… 89
• 150. Transmission Cover ……………………………………………………………………………………………………………. 89
• 151. Tools
• 152. General ……………………………………………………………………………………………………………………………… 91
• 153. Lubrication
• 154. General ……………………………………………………………………………………………………………………………… 92
• 155. Preparation ………………………………………………………………………………………………………………………… 92
• 156. Body and Framework
• 157. General …………………………………………………………………………………………………………………………….. 93
• 158. Articulated Joint …………………………………………………………………………………………………………………. 93
• 159. Dumper Body
• 160. General …………………………………………………………………………………………………………………………….. 94
• 161. Operator Station
• 162. Operator Protective Structure ………………………………………………………………………………………………. 96
• 163. Seat Belt …………………………………………………………………………………………………………………………… 96
• 164. Controls …………………………………………………………………………………………………………………………….. 96
• 165. Engine
• 166. General …………………………………………………………………………………………………………………………….. 97
• 167. Oil …………………………………………………………………………………………………………………………………….. 97
• 168. Drive Belt ………………………………………………………………………………………………………………………….. 98
• 169. Air Filter
• 170. General …………………………………………………………………………………………………………………………….. 99
• 171. Outer Element …………………………………………………………………………………………………………………… 99
• 172. Inner Element ………………………………………………………………………………………………………………….. 101
• 173. Restriction Indicator ………………………………………………………………………………………………………….. 101
• 174. Fuel System
• 175. General …………………………………………………………………………………………………………………………… 103
• 176. Fuel Filter ………………………………………………………………………………………………………………………… 103
• 177. Cooling System
• 178. General …………………………………………………………………………………………………………………………… 104
• 179. Coolant ……………………………………………………………………………………………………………………………. 104
• 180. Cooling Pack …………………………………………………………………………………………………………………… 104
• 181. Brakes
• 182. General ……………………………………………………………………………………………………………………………. 105
• 183. Wheels
• 184. General …………………………………………………………………………………………………………………………… 106
• 185. Tyres
• 186. General …………………………………………………………………………………………………………………………… 107
• 187. Hydraulic System
• 188. General …………………………………………………………………………………………………………………………… 109
• 189. Services ………………………………………………………………………………………………………………………….. 109
• 190. Hydraulic Oil ……………………………………………………………………………………………………………………. 110
• 191. Cylinder Rams …………………………………………………………………………………………………………………. 110
• 192. Electrical System
• 193. General …………………………………………………………………………………………………………………………… 111
• 194. Battery …………………………………………………………………………………………………………………………….. 112
• 195. Battery Isolator ………………………………………………………………………………………………………………… 113
• 196. Fuses ……………………………………………………………………………………………………………………………… 113
• 197. Relays …………………………………………………………………………………………………………………………….. 114
• 198. Technical Data
• 199. Static Dimensions
• 200. Dimensions ………………………………………………………………………………………………………………………. 115
• 201. Weights …………………………………………………………………………………………………………………………… 119
• 202. Noise Emissions
• 203. General ……………………………………………………………………………………………………………………………. 121
• 204. Noise Data ………………………………………………………………………………………………………………………. 121
• 205. Vibration Emissions
• 206. Vibration Data ………………………………………………………………………………………………………………….. 122
• 207. Fluids, Lubricants and Capacities
• 208. General ……………………………………………………………………………………………………………………………. 123
• 209. Torque Values
• 210. General ……………………………………………………………………………………………………………………………. 124
• 211. Electrical System
• 212. General ……………………………………………………………………………………………………………………………. 125
• 213. Fuses ………………………………………………………………………………………………………………………………. 126
• 214. Wheels and Tyres
• 215. General ……………………………………………………………………………………………………………………………. 127
• 216. Tyre Sizes and Pressures …………………………………………………………………………………………………. 127
• 217. Declaration of Conformity
• 218. General ……………………………………………………………………………………………………………………………. 128
• 219. Data ………………………………………………………………………………………………………………………………… 129
• 220. Warranty Information
• 221. Service Record Sheet ……………………………………………………………………………………………………….. 131
• 222. Acronyms Glossary
• 223. CESAR Construction Equipment Security and Registration
• 224. ETRTO European Tyre and Rim Technical Organisation
• 225. FT Forward Tip
• 226. ISO International Organization for Standardization
• 227. PPE Personal Protective Equipment
• 228. ROPS Roll-Over Protective Structure
• 229. RPM Revolutions Per Minute
• 230. ST Swivel Tip
• 231. VIN Vehicle Identification Number