JCB 3155, 3185 Fastrac Operator Manual 640000

Description

• Model List:
  • 3155, 3185 Fastrac

• 1. INTRODUCTION
• 2. About this Handbook …………………………………………. 3
• 3. The JCB Fastrac
• 4. Identification of Machine Components …………………… 4
• 5. Safety First ……………………………………………………….. 6
• 6. Safety Check List
• 7. General Safety …………………………………………………. 6
• 8. Operating Safety ………………………………………………. 7
• 9. Maintenance Safety ……………………………………………. 8
• 10. Safety Decals ………………………………………………… 10
• 11. Identifying Your Machine
• 12. Serial Number Plate …………………………………………….. 12
• 13. Typical Vehicle Identification Number (VIN) ……………. 12
• 14. Typical Perkins Engine Identification Number ………. 12
• 15. Unit Identification ………………………………………………. 12
• 16. OPERATION
• 17. Introduction …………………………………………………… 29
• 18. Before Entering the Cab …………………………………. 29
• 19. Entering-Leaving the Cab ………………………………… 31
• 20. Doors and Windows …………………………………………… 31
• 21. Cab Layout and Controls ………………………………….. 32
• 22. Instrument Cluster
• 23. Warnings (Visual only) …………………………………………. 34
• 24. Warnings (Audible-Visual) …………………………………….. 35
• 25. Instruments ………………………………………………………… 35
• 26. Programming ……………………………………………………… 37
• 27. System Error Codes ……………………………………………. 43
• 28. Wheel Slip ………………………………………………………….. 44
• 29. Switches …………………………………………………………… 45
• 30. Air Conditioning and Heater Controls ……………….. 48
• 31. Seats ……………………………………………………………….. 49
• 32. Seat Belts ………………………………………………………… 50
• 33. Before Starting the Engine …………………………….. 51
• 34. Steering Column Adjustment …………………………….. 51
• 35. Starting the Engine ……………………………………….. 52
• 36. Jump-Starting the Engine ……………………………… 53
• 37. Preparing for Travel
• 38. Testing the Parking Brake …………………………………… 55
• 39. On Public Roads ………………………………………………… 55
• 40. Getting the Machine Moving ……………………………….. 55
• 41. Travelling
• 42. Utilisation of Gears ………………………………………………. 56
• 43. General Precautions ……………………………………………. 61
• 44. Four Wheel Drive and Differential Lock ………………….. 62
• 45. Automatic Differential Lock …………………………………… 62
• 46. Stopping and Parking the Machine ………………….. 63
• 47. Using the Machine and Site Safety ………………….. 64
• 48. Electronic Linkage Control ……………………………… 65
• 49. Area Cut-out System (Optional) ………………………….. 68
• 50. Rear 3 – Point Linkage
• 51. Mechanical Connections and Adjustment …………………. 69
• 52. Front 3 – Point Linkage (Optional)
• 53. Mechanical Connections and Adjustment ………………… 72
• 54. Front Hitch
• 55. Removing the 3-Point Linkage Arms ………………………. 73
• 56. Fitting and Adjusting the DIN 3 Hitch ………………………. 73
• 57. External Hydraulics
• 58. Control Layout …………………………………………………….. 74
• 59. Lever Locking ……………………………………………………… 74
• 60. Variable Flow Spool Operation ………………………………. 75
• 61. Fixed Flow Spool Operation …………………………………… 76
• 62. Connecting Equipment …………………………………………. 78
• 63. Priority Flow Service …………………………………………….. 78
• 64. Quick Release Couplings ……………………………………. 79
• 65. Drawbars and Hitches
• 66. Pick-up Hitch ………………………………………………………. 80
• 67. Clevis Drawbar ……………………………………………………. 81
• 68. Roller Drawbar …………………………………………………….. 82
• 69. Connecting Trailer Brakes
• 70. Air Brakes ……………………………………………………………. 83
• 71. Hydraulic Brakes ………………………………………………….. 84
• 72. Independent Power Take-Off (PTO)
• 73. Introduction …………………………………………………………. 85
• 74. Fitting Rear PTO Output Shaft ………………………………. 86
• 75. Attaching Equipment to Rear PTO…………………………… 86
• 76. Checking the Implement Driveshaft Length …………….. 87
• 77. Rear PTO Operation ……………………………………………. 88
• 78. Attaching Equipment to Front PTO (Dual Output) ……. 89
• 79. Attaching Equipment to Front PTO (Single Output ……. 90
• 80. Front PTO Operation ……………………………………………. 91
• 81. PTO Static Guards ……………………………………………… 92
• 82. Automatic Trailer Couplings
• 83. Type 850 RB ………………………………………………………. 93
• 84. Operating in Low Temperatures ……………………… 95
• 85. Operating in High Temperatures …………………….. 95
• 86. Moving a Disabled Machine …………………………… 95
• 87. Transporting the Machine …………………………………… 98
• 88. MAINTENANCE
• 89. Service Requirements …………………………………… 111
• 90. Service Schedules …………………………………………. 112
• 91. Lubricants – Health and Safety…………………………… 114
• 92. Fluids, Lubricants Capacities and Specifications
• 93. Fastrac 3155 …………………………………………………….. 115
• 94. Fastrac 3185 …………………………….. ……………………… 116
• 95. Cleaning the Machine ……………………………………. 117
• 96. Checking for Damage ……………………………………. 117
• 97. Opening and Closing the Bonnet ………………………. 117
• 98. Checking Seat Belt Condition and Security ……….. 117
• 99. Greasing ………………………………………………………….. 118
• 100. Checking the Clutch Fluid Level ………………………. 124
• 101. Brakes
• 102. Checking the Footbrake Fluid Level …………………….. 125
• 103. Draining the Air System Tanks ……………………………. 125
• 104. Checking and Renewing the Footbrake Pads ………… 126
• 105. Checking the Parking Brake Pads ………………………… 127
• 106. Hydraulic System
• 107. Checking the Fluid Level ………………………………….. 127
• 108. Engine Air Filter
• 109. Changing the Elements ……………………………………. 128
• 110. Engine Oil and Filter(s)
• 111. Checking the Oil Level …………………………………….. 129
• 112. Changing the Oil and Filter(s)
• 113. Fastrac 3155 …………………………………. 130
• 114. Fastrac 3185 ………………………………… 131
• 115. Engine Cooling System
• 116. Checking the Coolant Level ……………………………… 132
• 117. Coolant Mixtures …………………………………………….. 132
• 118. Draining and Refilling the Coolant
• 119. Fastrac 3155 ………………………………… 133
• 120. Fastrac 3185 ……………………………….. 134
• 121. Cleaning the Radiator …………………………………….. 135
• 122. Adjusting the Fan Belt (Fastrac 3155) ………………….. 136
• 123. Fan Belt (Fastrac 3185) …………………………………….. 137
• 124. Fuel System
• 125. Types of Fuel ………………………………………………….. 138
• 126. Filling the Tank ……………………………………………….. 138
• 127. Fuel Standards ……………………………………………….. 138
• 128. Low Temperature Fuels ……………………………………. 138
• 129. Draining the Sediment Bowl ………………………………… 139
• 130. Draining-cleaning the Fuel Pre-filter ………………………. 139
• 131. Draining the Fuel Filters …………………………………….. 140
• 132. Bleeding the Fuel System
• 133. Fastrac 3155………………………………….. 140
• 134. Fastrac 3185 …………………………………. 141
• 135. Transmission
• 136. Checking the Oil Level ………………………………………. 142
• 137. Changing the Transmission Oil Filter …………………… 142
• 138. Front PTO Transfer Gearbox (Optional)
• 139. Checking the Oil Level ………………………………………. 143
• 140. Front Axle
• 141. Checking the Differential Oil Level ………………………. 144
• 142. Checking the Hub Oil Levels ………………………………. 144
• 143. Rear Axle
• 144. Checking the Oil Level ……………………………………….. 145
• 145. Automatic Trailer Coupling (if fitted) ………………… 146
• 146. Tyres and Wheels
• 147. General………… ………………………………………………….. 147
• 148. Pressures, Speeds and Loads …………………………….. 148
• 149. Tyre Inflation …………………………………………………….. 149
• 150. Checking Wheel Nut Torques ……………………………… 149
• 151. Adjustable Track Width ……………………………………….. 149
• 152. Lock Stops ………………………………………………………… 149
• 153. Checking and Adjusting the Front Wheel Alignment .. 150
• 154. Fender Adjustment …………………………………………….. 151
• 155. Electrical system
• 156. Fuses ………………………………………………………………. 152
• 157. Battery
• 158. Warning Symbols ……………………………………………. 154
• 159. First Aid – Electrolyte ………………………………………….. 154
• 160. Checking the Electrolyte Level ………………………….. 155
• 161. Headlights
• 162. Checking Beam Alignment…………………………………… 156
• 163. Windscreen Washer ……………………………………… 157
• 164. Air Conditioning
• 165. Cleaning the Filter …………………………………………….. 157
• 166. Adjusting the Compressor Belt ……………………………. 158
• 167. Checking the Sight Glass …………………………………… 159
• 168. Obtaining Replacement Parts ……………………….. 160
• 169. SPECIFICATION
• 170. Static Dimensions……………………………………………… 171
• 171. Weights and Loads…………………………………………… 172
• 172. Tyre Sizes and Pressures – See MAINTENANCE
• 173. section
• 174. WARRANTY……………………………………. At back of book