JCB 3CX, 4CX Precision Control Backhoe Loader Operator Manual 9811-2300

Description

• Model List:
  • 3CX, 4CX Precision Control Backhoe Loader

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Using the Machine …………………………………………………………………………1
• 12. Cab-Canopy …………………………………………………………………………………2
• 13. Cross References ………………………………………………………………………….2
• 14. Machine Description …………………………………………………………………………..3
• 15. The JCB Backhoe Loader ………………………………………………………………3
• 16. Component List …………………………………………………………………………….3
• 17. Safety Check List ……………………………………………………………………………….4
• 18. Safety – Yours and Others ………………………………………………………………4
• 19. General Safety ……………………………………………………………………………..4
• 20. Operating Safety …………………………………………………………………………..6
• 21. Maintenance Safety ……………………………………………………………………….9
• 22. Safety Decals ………………………………………………………………………………….14
• 23. Introduction …………………………………………………………………………………14
• 24. Safety Decal Recognition ……………………………………………………………..15
• 25. Identifying Your Machine …………………………………………………………………..16
• 26. Machine Identification Plate ………………………………………………………….16
• 27. Typical Vehicle Identification Number (VIN) …………………………………….16
• 28. Typical Product Identification Number (PIN) ……………………………………17
• 29. Component Identification Plates …………………………………………………….17
• 30. Transmission Identification Numbers ……………………………………………..18
• 31. Rops-Fops Certification Plate ………………………………………………………..19
• 32. Machine Security ……………………………………………………………………………..20
• 33. Introduction …………………………………………………………………………………20
• 34. JCB Plantguard …………………………………………………………………………..20
• 35. Construction Equipment Security And Registration Scheme (CESAR) .20
• 36. Operation
• 37. Introduction ……………………………………………………………………………………..21
• 38. Before Entering the Cab ……………………………………………………………………22
• 39. Entering and Leaving the Cab ……………………………………………………………23
• 40. Doors and Windows …………………………………………………………………………24
• 41. Opening and Closing the Doors …………………………………………………….24
• 42. Opening and Closing the Side Windows …………………………………………24
• 43. Opening and Closing the Rear Window ………………………………………….25
• 44. Seat Controls …………………………………………………………………………………..26
• 45. Introduction …………………………………………………………………………………26
• 46. Standard Seat ……………………………………………………………………………..26
• 47. Electrical Options ………………………………………………………………………..28
• 48. Seat Belt …………………………………………………………………………………………29
• 49. Inertia Reel Seat Belt …………………………………………………………………..29
• 50. Cab Layout ……………………………………………………………………………………..30
• 51. Drive Controls, Switches and Instruments ……………………………………………31
• 52. Drive Controls ……………………………………………………………………………..31
• 53. Switches …………………………………………………………………………………….35
• 54. Instruments …………………………………………………………………………………42
• 55. TorqueLock …………………………………………………………………………………45
• 56. Extreme Cold Climate Heater Switch (Optional) ………………………………46
• 57. Air Conditioning and Heater Controls ……………………………………………..52
• 58. Operating Levers ……………………………………………………………………………..53
• 59. Loader Controls …………………………………………………………………………..53
• 60. Hydraulic Speed Control ……………………………………………………………….53
• 61. Loader Shovel …………………………………………………………………………….54
• 62. Stabiliser Controls ……………………………………………………………………….57
• 63. Backhoe Controls ………………………………………………………………………..59
• 64. Safety Equipment …………………………………………………………………………….66
• 65. Boom and Slew Locks ………………………………………………………………….66
• 66. Control Lever Locks (If Fitted) ……………………………………………………….68
• 67. Stabiliser Travel Locks ………………………………………………………………….69
• 68. Warning Beacon ………………………………………………………………………….70
• 69. Before Starting The Engine ……………………………………………………………….71
• 70. Starting The Engine ………………………………………………………………………….73
• 71. Preparing The Machine For Travel ……………………………………………………..75
• 72. Backhoe Attachments ………………………………………………………………….75
• 73. Tucked In Travel Position ……………………………………………………………..75
• 74. Central Protruding Travel Position ………………………………………………….76
• 75. Road Travel Position ……………………………………………………………………76
• 76. Site Travelling Position …………………………………………………………………78
• 77. Testing The Park Brake …………………………………………………………………….80
• 78. Getting The Machine Moving ……………………………………………………………..81
• 79. Operating Practices ……………………………………………………………………..81
• 80. Stopping and Parking the Machine ……………………………………………………..84
• 81. Working With The Machine ……………………………………………………………….86
• 82. Using The Attachments And Site Safety …………………………………………86
• 83. Working With The Loader ……………………………………………………………..88
• 84. Working With The Backhoe …………………………………………………………..90
• 85. Operating In Low And High Temperatures …………………………………………101
• 86. Low Temperatures ……………………………………………………………………..101
• 87. High Temperatures …………………………………………………………………….101
• 88. Moving A Disabled Machine …………………………………………………………….102
• 89. Transporting The Machine ……………………………………………………………….103
• 90. Storage …………………………………………………………………………………………105
• 91. Storing the Machine ……………………………………………………………………105
• 92. Routine Maintenance
• 93. Service Requirements …………………………………………………………………….107
• 94. Introduction ……………………………………………………………………………….107
• 95. Owner-Operator Support …………………………………………………………….107
• 96. Service-Maintenance Agreements ……………………………………………….107
• 97. Initial Service and Inspection (100 Hours) ……………………………………..107
• 98. Lifting Regulations – Inspections and Tests ……………………………………108
• 99. Obtaining Replacement Parts ………………………………………………………108
• 100. Health and Safety …………………………………………………………………………..109
• 101. Lubricants …………………………………………………………………………………109
• 102. Battery …………………………………………………………………………………….. 111
• 103. First Aid – Electrolyte …………………………………………………………………. 111
• 104. Service Schedules …………………………………………………………………………. 113
• 105. Introduction ………………………………………………………………………………. 113
• 106. How to Use the Service Schedules ……………………………………………… 113
• 107. Pre-start Cold Checks, Service Points and Fluid Levels …………………. 114
• 108. Functional Test and Final Inspection ……………………………………………. 117
• 109. Fluids, Lubricants and Capacities …………………………………………………….. 119
• 110. Coolant Mixtures ……………………………………………………………………….121
• 111. Fuels ………………………………………………………………………………………..122
• 112. Cleaning the Machine ……………………………………………………………………..125
• 113. Introduction ……………………………………………………………………………….125
• 114. Preparing the Machine for Cleaning ……………………………………………..125
• 115. Cleaning the Machine …………………………………………………………………125
• 116. Checking for Damage ……………………………………………………………………..129
• 117. Seat Belt ……………………………………………………………………………………….130
• 118. Checking the Seat Belt Condition and Security ………………………………130
• 119. ROPS-FOPS Structure ……………………………………………………………………131
• 120. Checking The ROPS-FOPS Structure …………………………………………..131
• 121. Loader Arm Safety Strut ………………………………………………………………….132
• 122. Installing …………………………………………………………………………………..132
• 123. Removing …………………………………………………………………………………133
• 124. Greasing ……………………………………………………………………………………….134
• 125. Loader Arms ……………………………………………………………………………..134
• 126. Backhoe and Quickhitch ……………………………………………………………..135
• 127. Front Axle (2 Wheel Drive Machines) ……………………………………………136
• 128. Front Axle (4 Wheel Drive Machines) ……………………………………………136
• 129. Front Axle (All Wheel Drive Machines) ………………………………………….137
• 130. Rear Axle (All Wheel Drive Machines) ………………………………………….137
• 131. Extending Dipper ……………………………………………………………………….138
• 132. Driveshafts ……………………………………………………………………………….138
• 133. 6 – In – 1 Clamshovel ………………………………………………………………….139
• 134. Stabilisers (Centremount Machines) …………………………………………….139
• 135. Loader Quickhitch ……………………………………………………………………..139
• 136. Power Sideshift …………………………………………………………………………139
• 137. Kingpost …………………………………………………………………………………..140
• 138. Knuckle (if fitted) ………………………………………………………………………..140
• 139. Backhoe Quickhitch (Hydraulic) …………………………………………………..141
• 140. Access Panels ……………………………………………………………………………….142
• 141. Engine Cover …………………………………………………………………………….142
• 142. Engine Cover – Canopy Machines Only ………………………………………..143
• 143. Front Grille ………………………………………………………………………………..144
• 144. Brakes ………………………………………………………………………………………….145
• 145. Park Brake Adjustment ……………………………………………………………….145
• 146. Checking the Foot Brake Fluid Level ……………………………………………145
• 147. Electrical System ……………………………………………………………………………146
• 148. Battery ……………………………………………………………………………………..146
• 149. Jump Starting The Engine …………………………………………………………..148
• 150. Fuses ……………………………………………………………………………………….149
• 151. Link Box Fuses ………………………………………………………………………….151
• 152. Relays ……………………………………………………………………………………..152
• 153. Engine ………………………………………………………………………………………….154
• 154. Checking the Oil Level ……………………………………………………………….154
• 155. Changing the Oil and Filter ………………………………………………………….154
• 156. Changing the Air Filter Elements ………………………………………………….157
• 157. Checking the Coolant …………………………………………………………………158
• 158. Changing the Coolant …………………………………………………………………159
• 159. Cleaning the Cab Heater Filter …………………………………………………….160
• 160. Front End Accessory Drive Belt …………………………………………………..161
• 161. Fuel System …………………………………………………………………………………..163
• 162. Filling the Tank ………………………………………………………………………….163
• 163. Draining the Water Separator and Engine Fuel Filter ………………………164
• 164. Changing the Water Separator Filter …………………………………………….164
• 165. Cleaning Water Sedimenter Pump ……………………………………………….165
• 166. Changing the Engine Fuel Filter Element ………………………………………166
• 167. Bleeding the System ………………………………………………………………….167
• 168. Hydraulic System ……………………………………………………………………………168
• 169. Checking the Fluid Level …………………………………………………………….168
• 170. Hydraulic Tank Cap ……………………………………………………………………169
• 171. Changing the Filter Element ………………………………………………………..169
• 172. Changing the Suction Strainer ……………………………………………………..171
• 173. Cooling Pack …………………………………………………………………………….172
• 174. Transmission …………………………………………………………………………………173
• 175. Checking the Synchro Shuttle Oil Level ………………………………………..173
• 176. Changing the Synchro Shuttle Oil and Filter ………………………………….173
• 177. Checking the Powershift Transmission Oil Level ……………………………175
• 178. Changing the Powershift Oil and Filter ………………………………………….175
• 179. Tyres and Wheels …………………………………………………………………………..177
• 180. Tyre Inflation ……………………………………………………………………………..177
• 181. Checking the Wheel Nut Torques …………………………………………………177
• 182. Axles …………………………………………………………………………………………….178
• 183. Front and Rear Axle (All Wheel Steer Machines) ……………………………178
• 184. Front and Rear Axle (Two Wheel Steer Machines) …………………………180
• 185. Wear Pads …………………………………………………………………………………….182
• 186. Extradig Dipper Wear Pads …………………………………………………………182
• 187. Stabiliser Legs (Sideshift Machines Only) ……………………………………..184
• 188. Windscreen Washer ……………………………………………………………………….185
• 189. Checking the Level …………………………………………………………………….185
• 190. Optional Attachments
• 191. Introduction ……………………………………………………………………………………187
• 192. Attachments For Your Machine ………………………………………………………..188
• 193. Attachment Operation ……………………………………………………………………..189
• 194. Auxiliary Return Hose Options …………………………………………………….189
• 195. High And Low Flow Attachments ………………………………………………….190
• 196. Operating High Flow Attachments With Extending Dipper ……………….191
• 197. Quick Release Couplings ………………………………………………………………..192
• 198. Connecting and Disconnecting …………………………………………………….192
• 199. Venting Hydraulic Pressure ……………………………………………………………..194
• 200. Loader Quickhitch …………………………………………………………………………..195
• 201. Installing The Quickhitch Carriage ……………………………………………….195
• 202. Removing The Quickhitch Carriage ……………………………………………..196
• 203. Installing Loader Quickhitch Attachments ……………………………………..196
• 204. Removing Loader Quickhitch Attachments ……………………………………198
• 205. Backhoe Quickhitch (Mechanical Type) …………………………………………….200
• 206. Installing The Quickhitch …………………………………………………………….200
• 207. Removing The Quickhitch …………………………………………………………..201
• 208. Installing Backhoe Quickhitch Attachments ……………………………………201
• 209. Removing Backhoe Quickhitch Attachments ………………………………….202
• 210. Backhoe Quickhitch (Hydraulic Type) ………………………………………………..204
• 211. Installing the Quickhitch ……………………………………………………………..204
• 212. Removing the Quickhitch ……………………………………………………………205
• 213. Installing Backhoe Quickhitch Attachments ……………………………………205
• 214. Removing Backhoe Quickhitch Attachments ………………………………….207
• 215. Directly Mounted Backhoe Attachments …………………………………………….209
• 216. Installing Directly Mounted Backhoe Attachments ………………………….209
• 217. Shovel – Forks Option …………………………………………………………………….. 211
• 218. Safety and Control …………………………………………………………………….. 211
• 219. Preparing the Forks for Use ……………………………………………………….. 211
• 220. Preparing For Road Travel ………………………………………………………….212
• 221. Preparing For Site Travel ……………………………………………………………212
• 222. Adjust The Fork Spacing …………………………………………………………….212
• 223. Daily Maintenance ……………………………………………………………………..212
• 224. Tool Carrier And Forks Option ………………………………………………………….213
• 225. Safety and Control ……………………………………………………………………..213
• 226. Preparing the Forks for Use ………………………………………………………..213
• 227. Adjust the Fork Spacing ……………………………………………………………..214
• 228. Preparing for Road Travel …………………………………………………………..214
• 229. Preparing for Site Travel ……………………………………………………………..214
• 230. Preparing for Shovel Operation ……………………………………………………214
• 231. Daily Maintenance ……………………………………………………………………..214
• 232. Hydraulic Tool Circuit (H.T.C) …………………………………………………………..215
• 233. Connecting the Hand Held Tool ……………………………………………………215
• 234. Operating The Tool …………………………………………………………………….216
• 235. Disconnecting the Hand Held Tool ……………………………………………….216
• 236. Side Tip Shovel ……………………………………………………………………………..217
• 237. Safety Decals ……………………………………………………………………………217
• 238. Safety and Control ……………………………………………………………………..218
• 239. Side Tip Operation ……………………………………………………………………..218
• 240. Daily Maintenance ……………………………………………………………………..220
• 241. Specifications
• 242. Lifting (Craning) And Safe Working Loads …………………………………………221
• 243. Lifting Regulations ……………………………………………………………………..221
• 244. Safe Working Loads …………………………………………………………………..221
• 245. Safe Working Loads – Forks ………………………………………………………..222
• 246. Safe Working Loads – Craning …………………………………………………….223
• 247. Backhoe Bucket Weights And Dimensions ………………………………………..225
• 248. General Purpose Buckets (Standard Profile) …………………………………225
• 249. General Purpose Buckets (Deep Profile) ………………………………………225
• 250. Grading Buckets ………………………………………………………………………..225
• 251. Jaw Bucket ……………………………………………………………………………….225
• 252. Tapered Ditching Buckets ……………………………………………………………226
• 253. Excavator Quick Hitch ………………………………………………………………..226
• 254. Static Dimensions …………………………………………………………………………..227
• 255. 3CX Machines …………………………………………………………………………..227
• 256. 3CX Super Machines …………………………………………………………………228
• 257. 4CX Machines …………………………………………………………………………..229
• 258. Hydraulic Hose Burst Pressures ……………………………………………………….230
• 259. Noise Data …………………………………………………………………………………….231
• 260. Vibration Data ………………………………………………………………………………..232
• 261. Introduction ……………………………………………………………………………….232
• 262. 4CX, 3CX Super ………………………………………………………………………..233
• 263. 3CX …………………………………………………………………………………………234
• 264. Tyre Sizes And Pressures ……………………………………………………………….235
• 265. Warranty Information
• 266. Machine Service Record Sheet ………………………………………………………..239
• 267. Registration Information ………………………………………………………………….241