JCB 3CX Operator Manual 9831-1500

$20.00

  • Type Of Manual: Operator Manual
  • ManualID: 9831-1500
  • Number of Pages: 246
  • Size: 21.4MB
  • Format: PDF

Description

  • Model List:

    • 3CX
  • 1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
  • 2. Introduction
  • 3. About this Manual
  • 4. Model and Serial Number ……………………………………………………………………………………………………… 1
  • 5. Using the Manual …………………………………………………………………………………………………………………. 1
  • 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
  • 7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
  • 8. Cross References ………………………………………………………………………………………………………………… 1
  • 9. Safety
  • 10. Safety – Yours and Others …………………………………………………………………………………………………….. 2
  • 11. Safety Warnings …………………………………………………………………………………………………………………… 2
  • 12. General Safety …………………………………………………………………………………………………………………….. 3
  • 13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
  • 14. About the Product
  • 15. Introduction
  • 16. General ……………………………………………………………………………………………………………………………….. 5
  • 17. Name and Address of the Manufacturer …………………………………………………………………………………. 5
  • 18. Product Compliance ……………………………………………………………………………………………………………… 5
  • 19. Description
  • 20. General ……………………………………………………………………………………………………………………………….. 6
  • 21. Intended Use ……………………………………………………………………………………………………………………….. 6
  • 22. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
  • 23. Optional Equipment and Attachments …………………………………………………………………………………….. 6
  • 24. Danger Zone ……………………………………………………………………………………………………………………….. 6
  • 25. Main Component Locations …………………………………………………………………………………………………… 7
  • 26. Product and Component Identification
  • 27. Machine ………………………………………………………………………………………………………………………………. 8
  • 28. Engine ………………………………………………………………………………………………………………………………… 8
  • 29. Axle ……………………………………………………………………………………………………………………………………. 9
  • 30. Gearbox …………………………………………………………………………………………………………………………….. 10
  • 31. Operator Protective Structure ………………………………………………………………………………………………. 10
  • 32. Hydraulic Pump ………………………………………………………………………………………………………………….. 11
  • 33. Safety Labels
  • 34. General ……………………………………………………………………………………………………………………………… 12
  • 35. Safety Label Identification ……………………………………………………………………………………………………. 13
  • 36. Operator Station
  • 37. Component Locations …………………………………………………………………………………………………………. 15
  • 38. Console Switches
  • 39. General ……………………………………………………………………………………………………………………………… 17
  • 40. Road Lights ……………………………………………………………………………………………………………………….. 17
  • 41. Hazard Warning Lights ……………………………………………………………………………………………………….. 17
  • 42. Front Work Lights ………………………………………………………………………………………………………………. 17
  • 43. Rear Work Lights ……………………………………………………………………………………………………………….. 18
  • 44. Four Wheel Drive Selector ………………………………………………………………………………………………….. 18
  • 45. Beacon ……………………………………………………………………………………………………………………………… 18
  • 46. Kingpost Clamp ………………………………………………………………………………………………………………….. 18
  • 47. Rear Window Wiper ……………………………………………………………………………………………………………. 18
  • 48. Return To Dig Enable …………………………………………………………………………………………………………. 18
  • 49. Hammer …………………………………………………………………………………………………………………………….. 18
  • 50. Interior Switches
  • 51. Ignition Switch ……………………………………………………………………………………………………………………. 19
  • 52. Multi-Purpose Switch ………………………………………………………………………………………………………….. 19
  • 53. Cab Interior Light ……………………………………………………………………………………………………………….. 20
  • 54. Operation
  • 55. Introduction
  • 56. General ……………………………………………………………………………………………………………………………… 21
  • 57. Operating Safety
  • 58. General ……………………………………………………………………………………………………………………………… 22
  • 59. Worksite Safety ………………………………………………………………………………………………………………….. 24
  • 60. Risk Assessment ……………………………………………………………………………………………………………….. 25
  • 61. Walk-Around Inspection
  • 62. General ……………………………………………………………………………………………………………………………… 27
  • 63. Entering and Leaving the Operator Station
  • 64. General ……………………………………………………………………………………………………………………………… 28
  • 65. Doors
  • 66. Operator Door ……………………………………………………………………………………………………………………. 29
  • 67. Windows
  • 68. Side Window ……………………………………………………………………………………………………………………… 30
  • 69. Rear Window …………………………………………………………………………………………………………………….. 30
  • 70. Before Starting the Engine
  • 71. General ……………………………………………………………………………………………………………………………… 32
  • 72. Operator Seat
  • 73. General ……………………………………………………………………………………………………………………………… 34
  • 74. Suspension Seat ………………………………………………………………………………………………………………… 34
  • 75. Seat Belt
  • 76. General ……………………………………………………………………………………………………………………………… 36
  • 77. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 36
  • 78. Mirrors
  • 79. General ……………………………………………………………………………………………………………………………… 38
  • 80. Starting the Engine
  • 81. General ……………………………………………………………………………………………………………………………… 39
  • 82. Immobiliser ………………………………………………………………………………………………………………………… 40
  • 83. Warming Up ………………………………………………………………………………………………………………………. 43
  • 84. Stopping and Parking
  • 85. General ……………………………………………………………………………………………………………………………… 44
  • 86. Preparing for Travel
  • 87. General ……………………………………………………………………………………………………………………………… 46
  • 88. Preparing for Road Travel …………………………………………………………………………………………………… 47
  • 89. Preparing for Worksite Travel ………………………………………………………………………………………………. 48
  • 90. Beacon ……………………………………………………………………………………………………………………………… 49
  • 91. Locks
  • 92. Boom Lock ………………………………………………………………………………………………………………………… 50
  • 93. Slew Lock …………………………………………………………………………………………………………………………. 51
  • 94. Drive Controls
  • 95. Steering Wheel ………………………………………………………………………………………………………………….. 53
  • 96. Accelerator Pedal ……………………………………………………………………………………………………………….. 53
  • 97. Hand Throttle Control …………………………………………………………………………………………………………. 53
  • 98. Service Brake Pedal …………………………………………………………………………………………………………… 53
  • 99. Park Brake ………………………………………………………………………………………………………………………… 54
  • 100. Drive Lever ………………………………………………………………………………………………………………………… 54
  • 101. Gear Lever ………………………………………………………………………………………………………………………… 55
  • 102. Transmission Dump Switch …………………………………………………………………………………………………. 56
  • 103. Instruments
  • 104. Instrument Panel ………………………………………………………………………………………………………………… 57
  • 105. Getting the Machine Moving
  • 106. General ……………………………………………………………………………………………………………………………… 61
  • 107. Driving the Machine
  • 108. Limited Slip Differential (LSD) ……………………………………………………………………………………………… 63
  • 109. Operating Levers-Pedals
  • 110. General ……………………………………………………………………………………………………………………………… 64
  • 111. Control Layouts ………………………………………………………………………………………………………………….. 64
  • 112. Loader Controls …………………………………………………………………………………………………………………. 64
  • 113. Excavator Arm Controls ………………………………………………………………………………………………………. 68
  • 114. Stabiliser Controls ………………………………………………………………………………………………………………. 72
  • 115. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 74
  • 116. Lifting and Loading
  • 117. General ……………………………………………………………………………………………………………………………… 75
  • 118. Working with the Loader
  • 119. General ……………………………………………………………………………………………………………………………… 76
  • 120. Filling the Shovel ……………………………………………………………………………………………………………….. 77
  • 121. Loading a Truck …………………………………………………………………………………………………………………. 78
  • 122. Working with the Excavator Arm
  • 123. General ……………………………………………………………………………………………………………………………… 79
  • 124. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 79
  • 125. Digging ……………………………………………………………………………………………………………………………… 80
  • 126. Extending Dipper ……………………………………………………………………………………………………………….. 81
  • 127. Slopes
  • 128. General ……………………………………………………………………………………………………………………………… 83
  • 129. Driving on Slopes ………………………………………………………………………………………………………………. 83
  • 130. Heating, Ventilating and Air-Conditioning (HVAC)
  • 131. Air-Conditioning Controls …………………………………………………………………………………………………….. 84
  • 132. Face Level Fan ………………………………………………………………………………………………………………….. 85
  • 133. Power Sockets
  • 134. Auxiliary Power Socket ……………………………………………………………………………………………………….. 86
  • 135. Radio
  • 136. General ……………………………………………………………………………………………………………………………… 87
  • 137. Battery Isolator
  • 138. General ……………………………………………………………………………………………………………………………… 88
  • 139. Fire Extinguisher
  • 140. General ……………………………………………………………………………………………………………………………… 89
  • 141. Moving a Disabled Machine
  • 142. Getting the Machine Unstuck ………………………………………………………………………………………………. 90
  • 143. Jump-Starting the Engine ……………………………………………………………………………………………………. 90
  • 144. Retrieval ……………………………………………………………………………………………………………………………. 91
  • 145. Loader Arm (Emergency Operation) …………………………………………………………………………………….. 93
  • 146. Excavator Arm (Emergency Operation) …………………………………………………………………………………. 93
  • 147. Lifting the Machine
  • 148. General ……………………………………………………………………………………………………………………………… 94
  • 149. Transporting the Machine
  • 150. General ……………………………………………………………………………………………………………………………… 97
  • 151. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 97
  • 152. Operating Environment
  • 153. General ……………………………………………………………………………………………………………………………… 99
  • 154. Operating in Low Temperatures …………………………………………………………………………………………… 99
  • 155. Operating in High Temperatures …………………………………………………………………………………………… 99
  • 156. Refuelling
  • 157. General ……………………………………………………………………………………………………………………………. 101
  • 158. Low Fuel Levels ……………………………………………………………………………………………………………….. 101
  • 159. Filling the Tank …………………………………………………………………………………………………………………. 101
  • 160. Attachments
  • 161. Working with Attachments
  • 162. Introduction ………………………………………………………………………………………………………………………. 103
  • 163. Attachments for your Machine ……………………………………………………………………………………………. 103
  • 164. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 104
  • 165. Direct-Mounted Attachments
  • 166. General ……………………………………………………………………………………………………………………………. 108
  • 167. Quickhitch
  • 168. General ……………………………………………………………………………………………………………………………. 110
  • 169. Excavator Arm Quickhitch …………………………………………………………………………………………………. 110
  • 170. Auxiliary Circuits
  • 171. General ……………………………………………………………………………………………………………………………. 115
  • 172. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………… 115
  • 173. Bidirectional Circuits …………………………………………………………………………………………………………. 116
  • 174. Side-Shift Carriage
  • 175. General ……………………………………………………………………………………………………………………………. 120
  • 176. Hose Reel
  • 177. General ……………………………………………………………………………………………………………………………. 121
  • 178. Work Platforms
  • 179. General ……………………………………………………………………………………………………………………………. 123
  • 180. Hammer
  • 181. General ……………………………………………………………………………………………………………………………. 124
  • 182. Preservation and Storage
  • 183. Cleaning
  • 184. General ……………………………………………………………………………………………………………………………. 125
  • 185. Preparation ………………………………………………………………………………………………………………………. 125
  • 186. Checking For Damage
  • 187. General ……………………………………………………………………………………………………………………………. 127
  • 188. Storage
  • 189. General ……………………………………………………………………………………………………………………………. 128
  • 190. Put into Storage ……………………………………………………………………………………………………………….. 128
  • 191. During Storage …………………………………………………………………………………………………………………. 128
  • 192. Take out of Storage ………………………………………………………………………………………………………….. 129
  • 193. Security
  • 194. General ……………………………………………………………………………………………………………………………. 130
  • 195. JCB Plantguard ………………………………………………………………………………………………………………… 130
  • 196. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 130
  • 197. LiveLink …………………………………………………………………………………………………………………………… 130
  • 198. Maintenance
  • 199. Introduction
  • 200. General ……………………………………………………………………………………………………………………………. 131
  • 201. Owner-Operator Support ……………………………………………………………………………………………………. 131
  • 202. Service-Maintenance Agreements ………………………………………………………………………………………. 131
  • 203. Initial Service and Inspection ……………………………………………………………………………………………… 132
  • 204. Obtaining Spare Parts ………………………………………………………………………………………………………. 132
  • 205. Maintenance Safety
  • 206. General ……………………………………………………………………………………………………………………………. 133
  • 207. Fluids and Lubricants ……………………………………………………………………………………………………….. 134
  • 208. Maintenance Schedules
  • 209. General ……………………………………………………………………………………………………………………………. 137
  • 210. How to Use the Maintenance Schedules …………………………………………………………………………….. 137
  • 211. Maintenance Intervals ……………………………………………………………………………………………………….. 137
  • 212. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 137
  • 213. Functional Tests and Final Inspection …………………………………………………………………………………. 140
  • 214. Maintenance Positions
  • 215. General ……………………………………………………………………………………………………………………………. 143
  • 216. Maintenance Position – Loader Arm Lowered ………………………………………………………………………. 143
  • 217. Maintenance Position – Loader Arm Raised …………………………………………………………………………. 143
  • 218. Service Points
  • 219. General ……………………………………………………………………………………………………………………………. 146
  • 220. Access Apertures
  • 221. General ……………………………………………………………………………………………………………………………. 148
  • 222. Engine Compartment Cover ………………………………………………………………………………………………. 148
  • 223. Front Grille ………………………………………………………………………………………………………………………. 151
  • 224. Tools
  • 225. General ……………………………………………………………………………………………………………………………. 152
  • 226. Toolbox ……………………………………………………………………………………………………………………………. 152
  • 227. Lubrication
  • 228. General ……………………………………………………………………………………………………………………………. 153
  • 229. Preparation ………………………………………………………………………………………………………………………. 153
  • 230. Attachments
  • 231. General …………………………………………………………………………………………………………………………… 154
  • 232. Body and Framework
  • 233. General …………………………………………………………………………………………………………………………… 156
  • 234. Kingpost ………………………………………………………………………………………………………………………….. 158
  • 235. Loader Arm
  • 236. General …………………………………………………………………………………………………………………………… 159
  • 237. Excavator Arm
  • 238. Lubricate ………………………………………………………………………………………………………………………….. 160
  • 239. Extending Dipper ……………………………………………………………………………………………………………… 160
  • 240. Stabilisers
  • 241. General …………………………………………………………………………………………………………………………… 162
  • 242. Wear Pads ………………………………………………………………………………………………………………………. 162
  • 243. Operator Station
  • 244. General …………………………………………………………………………………………………………………………… 164
  • 245. Operator Protective Structure …………………………………………………………………………………………….. 164
  • 246. Seat ………………………………………………………………………………………………………………………………… 165
  • 247. Seat Belt …………………………………………………………………………………………………………………………. 165
  • 248. Controls …………………………………………………………………………………………………………………………… 166
  • 249. Engine
  • 250. General …………………………………………………………………………………………………………………………… 167
  • 251. Oil …………………………………………………………………………………………………………………………………… 167
  • 252. Drive Belt ………………………………………………………………………………………………………………………… 171
  • 253. Air Filter
  • 254. General …………………………………………………………………………………………………………………………… 172
  • 255. Fuel System
  • 256. General …………………………………………………………………………………………………………………………… 174
  • 257. Fuel Filter ………………………………………………………………………………………………………………………… 175
  • 258. Engine Fuel Filter …………………………………………………………………………………………………………….. 176
  • 259. Water Separator ………………………………………………………………………………………………………………. 177
  • 260. Cooling System
  • 261. General …………………………………………………………………………………………………………………………… 179
  • 262. Coolant ……………………………………………………………………………………………………………………………. 179
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