JCB 403 Operator Manual 9811-6850

Description

• Model List:
  • 403

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………… v
• 3. The Operator Manual ……………………………………………………………………. v
• 4. Safety Warnings …………………………………………………………………………… v
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………1
• 10. Cab-Canopy …………………………………………………………………………………1
• 11. Cross References ………………………………………………………………………….1
• 12. Machine Description …………………………………………………………………………..2
• 13. The JCB Wheeled Loader ………………………………………………………………2
• 14. Intended Use ………………………………………………………………………………..2
• 15. Component Location ……………………………………………………………………..2
• 16. Safety Check List ……………………………………………………………………………….4
• 17. Safety – Yours and Others ………………………………………………………………4
• 18. General Safety ……………………………………………………………………………..4
• 19. Operating Safety …………………………………………………………………………..6
• 20. Maintenance Safety ……………………………………………………………………….9
• 21. Safety Labels …………………………………………………………………………………..14
• 22. Introduction …………………………………………………………………………………14
• 23. Safety Label Identification …………………………………………………………….15
• 24. Part Numbers and Descriptions …………………………………………………….15
• 25. Identifying Your Machine …………………………………………………………………..17
• 26. Machine Identification Plate ………………………………………………………….17
• 27. Component Identification Plates …………………………………………………….18
• 28. Machine Security ……………………………………………………………………………..22
• 29. Introduction …………………………………………………………………………………22
• 30. JCB Plantguard …………………………………………………………………………..22
• 31. Construction Equipment Security And Registration Scheme (CESAR) .22
• 32. Operation
• 33. Introduction ……………………………………………………………………………………..23
• 34. Before Entering the Cab ……………………………………………………………………24
• 35. Entering and Leaving the Cab ……………………………………………………………25
• 36. Seat Controls …………………………………………………………………………………..26
• 37. Introduction …………………………………………………………………………………26
• 38. Operators Seat – Standard (Static Belt) …………………………………………..26
• 39. Operators Seat – Standard (Inertia Belt) ………………………………………….27
• 40. Seat Belts ……………………………………………………………………………………….28
• 41. Static Seat Belt ……………………………………………………………………………28
• 42. Inertia Reel Seat Belt …………………………………………………………………..29
• 43. Cab Layout ……………………………………………………………………………………..30
• 44. Drive Controls, Switches and Instruments ……………………………………………31
• 45. Drive Controls ……………………………………………………………………………..31
• 46. Switches …………………………………………………………………………………….33
• 47. Instruments …………………………………………………………………………………35
• 48. Operating Levers ……………………………………………………………………………..37
• 49. Introduction …………………………………………………………………………………37
• 50. Loader Controls Lever ………………………………………………………………….37
• 51. Auxiliary Control Lever …………………………………………………………………39
• 52. Safety Equipment …………………………………………………………………………….40
• 53. Fire Extinguishers ………………………………………………………………………..40
• 54. Beacon ………………………………………………………………………………………40
• 55. Before Starting the Engine …………………………………………………………………41
• 56. Starting The Engine ………………………………………………………………………….43
• 57. Preparing The Machine for Travel ………………………………………………………44
• 58. Introduction …………………………………………………………………………………44
• 59. Preparing for Road Travel …………………………………………………………….44
• 60. Preparing for Site Travel ……………………………………………………………….45
• 61. Getting The Machine Moving ……………………………………………………………..46
• 62. Operating Practices ……………………………………………………………………..46
• 63. Operating Procedure ……………………………………………………………………47
• 64. Stopping and Parking the Machine ……………………………………………………..48
• 65. Working With The Machine ……………………………………………………………….49
• 66. Operating Practices and Site Safety ………………………………………………49
• 67. Safety Practices ………………………………………………………………………….49
• 68. Machine Safety ……………………………………………………………………………50
• 69. Clothing and Safety Equipment ……………………………………………………..51
• 70. Danger Zone ………………………………………………………………………………51
• 71. Log Moving-Handling ……………………………………………………………………51
• 72. Working with a Shovel ………………………………………………………………….52
• 73. Working on Slopes ………………………………………………………………………54
• 74. Driving Across Slopes ………………………………………………………………….56
• 75. Operating Environment ……………………………………………………………………..57
• 76. Operating in Low Temperatures …………………………………………………….57
• 77. Operating in High Temperatures ……………………………………………………57
• 78. Operating in Dusty or Sandy Areas ………………………………………………..57
• 79. Operating in Coastal Regions ……………………………………………………….57
• 80. Operating on Wet or Soft Ground …………………………………………………..57
• 81. Refuelling the Machine ……………………………………………………………………..58
• 82. Low Fuel Levels ………………………………………………………………………….58
• 83. Filling the Tank ……………………………………………………………………………58
• 84. Moving A Disabled Machine ………………………………………………………………60
• 85. Introduction …………………………………………………………………………………60
• 86. Lower the Loader Arm in an Emergency …………………………………………60
• 87. Preparation for Towing-Winching ……………………………………………………60
• 88. Towing-Winching …………………………………………………………………………62
• 89. After Towing-Winching ………………………………………………………………….62
• 90. Transporting The Machine …………………………………………………………………63
• 91. Moving the Machine Onto the Trailer ……………………………………………..63
• 92. Articulation Lock ………………………………………………………………………….65
• 93. ROPS – FOPS Frame – Upper …………………………………………………………..66
• 94. Folding Down – Folding Up ……………………………………………………………67
• 95. Removal – Refitting ………………………………………………………………………68
• 96. Lifting the Machine …………………………………………………………………………..69
• 97. Storage of the Machine …………………………………………………………………….71
• 98. Introduction …………………………………………………………………………………71
• 99. Storage Area ………………………………………………………………………………71
• 100. Prepare the Machine for Storage …………………………………………………..71
• 101. Put the Machine into Storage ………………………………………………………..71
• 102. During Storage ……………………………………………………………………………71
• 103. Take the Machine Out of Storage …………………………………………………..72
• 104. Routine Maintenance
• 105. Service Requirements ………………………………………………………………………73
• 106. Introduction …………………………………………………………………………………73
• 107. Owner-Operator Support ………………………………………………………………73
• 108. Service-Maintenance Agreements …………………………………………………73
• 109. Fit for Purpose Tests for Lifting Equipment ………………………………………73
• 110. Obtaining Replacement Parts ………………………………………………………..74
• 111. Health and Safety …………………………………………………………………………….75
• 112. Lubricants …………………………………………………………………………………..75
• 113. Battery ……………………………………………………………………………………….77
• 114. Service Schedules ……………………………………………………………………………79
• 115. Introduction …………………………………………………………………………………79
• 116. How to Use the Service Schedules ………………………………………………..79
• 117. Calendar Equivalents …………………………………………………………………..79
• 118. Pre-Start Cold Checks, Service Points and Fluid Levels ……………………80
• 119. Functional Test and Final Inspection ………………………………………………82
• 120. Fluids, Lubricants and Capacities ……………………………………………………….84
• 121. Specifications ……………………………………………………………………………..84
• 122. Coolant Mixtures …………………………………………………………………………85
• 123. Prepare The Machine For Maintenance ………………………………………………86
• 124. Introduction …………………………………………………………………………………86
• 125. How to Make the Machine Safe (Loader Arm Lowered) ……………………86
• 126. How to Make the Machine Safe (Loader Arm Raised) ………………………87
• 127. Cleaning the Machine ……………………………………………………………………….89
• 128. Introduction …………………………………………………………………………………89
• 129. Preparing the Machine for Cleaning ……………………………………………….89
• 130. Cleaning the Machine …………………………………………………………………..90
• 131. Checking for Damage ……………………………………………………………………….91
• 132. Check the Machine Body and Structure ………………………………………….91
• 133. Check the Tyres ………………………………………………………………………….91
• 134. Check the Seat and Seat Belt ……………………………………………………….91
• 135. Check the Hydraulic Hoses and Fittings …………………………………………91
• 136. Checking the ROPS Structure ……………………………………………………….92
• 137. Check the Electrical Circuits ………………………………………………………….92
• 138. Greasing …………………………………………………………………………………………93
• 139. Introduction …………………………………………………………………………………93
• 140. Preparing the Machine for Greasing ………………………………………………93
• 141. Grease the Machine …………………………………………………………………….93
• 142. Access Panels …………………………………………………………………………………95
• 143. Engine Cover ………………………………………………………………………………95
• 144. Brakes ……………………………………………………………………………………………96
• 145. Park Brake ………………………………………………………………………………….96
• 146. Electrical System ……………………………………………………………………………..97
• 147. Battery ……………………………………………………………………………………….97
• 148. Battery Isolation …………………………………………………………………………..98
• 149. Jump Starting the Engine ……………………………………………………………..98
• 150. Fuses and Relays ………………………………………………………………………100
• 151. Engine ………………………………………………………………………………………….102
• 152. Oil and Filter ……………………………………………………………………………..102
• 153. Cooling System …………………………………………………………………………104
• 154. Fan Belt ……………………………………………………………………………………105
• 155. Fuel System …………………………………………………………………………………..106
• 156. Introduction ……………………………………………………………………………….106
• 157. Changing the Fuel Filter ……………………………………………………………..106
• 158. Bleeding the Fuel System …………………………………………………………..108
• 159. Hydraulic System ……………………………………………………………………………109
• 160. Introduction ……………………………………………………………………………….109
• 161. Release the Hydraulic Pressure …………………………………………………..109
• 162. Checking the Fluid Level ……………………………………………………………. 110
• 163. Changing the Filter Element ……………………………………………………….. 111
• 164. Filling the Hydraulic System ……………………………………………………….. 111
• 165. Tyres and Wheels ………………………………………………………………………….. 112
• 166. Tyre Inflation …………………………………………………………………………….. 112
• 167. Checking the Wheel Nut Torques ………………………………………………… 113
• 168. Fire Extinguisher (if fitted) ……………………………………………………………….. 114
• 169. Checking the Fire Extinguisher …………………………………………………… 114
• 170. Optional Attachments
• 171. Introduction …………………………………………………………………………………… 115
• 172. Attachments for your Machine …………………………………………………………. 116
• 173. Quick Release Couplings ……………………………………………………………….. 117
• 174. Connecting and Disconnecting ……………………………………………………. 117
• 175. Quickhitch Attachments ………………………………………………………………….. 119
• 176. Engage the Shovel-Attachment …………………………………………………… 119
• 177. Disengage the Shovel-Attachment ……………………………………………….120
• 178. Specifications
• 179. Working Capacity …………………………………………………………………………..121
• 180. Engine ……………………………………………………………………………………..123
• 181. Static Dimensions …………………………………………………………………………..124
• 182. Noise Data …………………………………………………………………………………….127
• 183. Introduction ……………………………………………………………………………….127
• 184. Machine ……………………………………………………………………………………127
• 185. Vibration Data ………………………………………………………………………………..128
• 186. Introduction ……………………………………………………………………………….128
• 187. Whole Body Vibration Emission …………………………………………………..128
• 188. Wheels and Tyres …………………………………………………………………………..130
• 189. Warranty Information
• 190. Machine Service Record Sheet ………………………………………………………..131
• 191. Registration Information ………………………………………………………………….133
• 192. European Community Standards
• 193. EC Declaration of Conformity …………………………………………………………..135
• 194. Introduction ……………………………………………………………………………….135
• 195. Explanation of the EC Declaration of Conformity ……………………………137