JCB 4CX AEC – Pole Master Plus Operator Manual 9831-0300-1

Description

• Model List:
  • 4CX AEC – Pole Master Plus

• 1. Contents Page No.
• 2. i i
• 3. Introduction
• 4. About this Manual ………………………………………………………………………………1
• 5. Model and Serial Number ……………………………………………………………….1
• 6. Using this Supplement …………………………………………………………………..1
• 7. Cross References ………………………………………………………………………….1
• 8. Main Component Locations …………………………………………………………………2
• 9. 4CX Machine ………………………………………………………………………………..2
• 10. Rotaclaw ………………………………………………………………………………………3
• 11. Data Plate …………………………………………………………………………………….4
• 12. Earth Drill ……………………………………………………………………………………..5
• 13. Data Plate …………………………………………………………………………………….6
• 14. Safety Labels …………………………………………………………………………………….7
• 15. General ………………………………………………………………………………………..7
• 16. Safety Labels ………………………………………………………………………………..8
• 17. Operation
• 18. Introduction ……………………………………………………………………………………..15
• 19. Drive Controls, Switches and Instruments ……………………………………………16
• 20. Switches …………………………………………………………………………………….16
• 21. Entering and Leaving the Operator Station ………………………………………….17
• 22. Preparing for Travel ………………………………………………………………………….18
• 23. Rear Outrigger …………………………………………………………………………….18
• 24. Front Outrigger ……………………………………………………………………………19
• 25. Earth Drill ……………………………………………………………………………………20
• 26. Travelling with Rotaclaw and Earthdrill ……………………………………………23
• 27. Lifting-Handling ………………………………………………………………………………..25
• 28. Installation of the Rotaclaw ………………………………………………………………..26
• 29. Install the Rotaclaw ……………………………………………………………………..26
• 30. Removal of Rotaclaw …………………………………………………………………..27
• 31. Rotaclaw Grab Diameter Adjustment ……………………………………………..28
• 32. Installation of the Earth Drill ……………………………………………………………….29
• 33. Install Earth Drill ………………………………………………………………………….29
• 34. Removal …………………………………………………………………………………….31
• 35. Hose Connection ……………………………………………………………………………..32
• 36. Using the Pole Master ………………………………………………………………………34
• 37. Risk Assessment …………………………………………………………………………34
• 38. Lifting and Loading Operations ……………………………………………………..36
• 39. Warming Up ………………………………………………………………………………..37
• 40. Loading and Unloading Poles ……………………………………………………….38
• 41. Pole Planting ………………………………………………………………………………43
• 42. Travelling With the Poles …………………………………………………………………..45
• 43. On Site or On the Road ………………………………………………………………..45
• 44. Pole Removal ………………………………………………………………………………….47
• 45. Pole Removal Considerations ……………………………………………………….47
• 46. Hydraulic Tool Circuit (H.T.C) …………………………………………………………….48
• 47. Digging …………………………………………………………………………………………..49
• 48. Using the Rotaclaw for Digging ……………………………………………………..49
• 49. Excavator Arm (Emergency Operation) ……………………………………………….50
• 50. Earth Drill ………………………………………………………………………………………..51
• 51. Using the Earth Drill …………………………………………………………………….51
• 52. Pre-operation check list ………………………………………………………………..51
• 53. Releasing the Earth Drill from the Hanger ……………………………………….51
• 54. Augers and extensions …………………………………………………………………54
• 55. General Principles ……………………………………………………………………….54
• 56. Storage of the Attachments ……………………………………………………………….56
• 57. When not in Use-Storage ……………………………………………………………..56
• 58. Schedule Maintenance
• 59. Safety …………………………………………………………………………………………….57
• 60. Lubricants – Health and Safety ………………………………………………………57
• 61. Hygiene ……………………………………………………………………………………..57
• 62. First Aid – Oil ……………………………………………………………………………….57
• 63. Inspection ……………………………………………………………………………………….58
• 64. Check Rotaclaw ………………………………………………………………………….58
• 65. Check Earth Drill …………………………………………………………………………58
• 66. Check Front and Rear Outriggers ………………………………………………….58
• 67. Obtaining Replacement Parts ………………………………………………………..58
• 68. Washing ……………………………………………………………………………………..58
• 69. Service Schedules ……………………………………………………………………………59
• 70. Rotaclaw Daily – Before Use …………………………………………………………59
• 71. Outriggers Daily – Before Use ……………………………………………………….62
• 72. Earth Drill ………………………………………………………………………………………..63
• 73. Obtaining Replacement Parts ………………………………………………………..63
• 74. Service Schedules ……………………………………………………………………….63
• 75. Remove Auger ……………………………………………………………………………63
• 76. Remove Earth Drill Head ………………………………………………………………64
• 77. Earth Drill and Auger ……………………………………………………………………65
• 78. Replacing Auger Wear Parts …………………………………………………………67
• 79. Maintenance Schedules ……………………………………………………………………68
• 80. General ………………………………………………………………………………………68
• 81. How to Use the Maintenance Schedules ………………………………………..68
• 82. Maintenance Intervals ………………………………………………………………….68
• 83. 4CX Pole Master Plus Machine ……………………………………………………..69
• 84. Rotaclaw Attachment ……………………………………………………………………70
• 85. Earth Drill Attachment ………………………………………………………………….70
• 86. Front and Rear Outrigger ……………………………………………………………..71
• 87. Specifications
• 88. Attachments …………………………………………………………………………………….73
• 89. Earth Drill Specifications ……………………………………………………………….73
• 90. Rotaclaw Specifications ………………………………………………………………..73
• 91. Utility Wooden Pole Specification ……………………………………………………….74
• 92. Static Dimensions …………………………………………………………………………….75
• 93. Operating Weight ………………………………………………………………………..76
• 94. Performance Dimension ……………………………………………………………………77
• 95. Excavator End …………………………………………………………………………….77
• 96. Turning Circles (600 mm Wide Tyres) …………………………………………….78
• 97. Driving Performance (600 mm Wide Tyres) …………………………………….79
• 98. Visibility Diagrams ……………………………………………………………………………80
• 99. 4CX Pole Master Plus ………………………………………………………………………81
• 100. Fluids, Lubricants and Capacities ……………………………………………………….83
• 101. General ………………………………………………………………………………………83