JCB 526-56 Loadall Operator Manual 9821-0350

Description

• Model List:
  • 526-56 Loadall

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………1
• 10. Cab-Canopy …………………………………………………………………………………1
• 11. Cross References ………………………………………………………………………….1
• 12. Machine Description …………………………………………………………………………..2
• 13. The JCB Loadall ……………………………………………………………………………2
• 14. Intended Use ………………………………………………………………………………..2
• 15. Component Location ……………………………………………………………………..2
• 16. Safety Check List ……………………………………………………………………………….4
• 17. Safety – Yours and Others ………………………………………………………………4
• 18. General Safety ……………………………………………………………………………..4
• 19. Operating Safety …………………………………………………………………………..6
• 20. Maintenance Safety ……………………………………………………………………..10
• 21. Safety Labels …………………………………………………………………………………..16
• 22. Introduction …………………………………………………………………………………16
• 23. Safety Label Identification …………………………………………………………….17
• 24. Identifying Your Machine …………………………………………………………………..20
• 25. Machine Identification Plate ………………………………………………………….20
• 26. Component Identification Plates …………………………………………………….21
• 27. Machine Security ……………………………………………………………………………..24
• 28. Introduction …………………………………………………………………………………24
• 29. JCB Plantguard …………………………………………………………………………..24
• 30. Construction Equipment Security And Registration Scheme (CESAR) .24
• 31. LiveLink ……………………………………………………………………………………..24
• 32. Operation
• 33. Introduction ……………………………………………………………………………………..25
• 34. Before Entering the Cab ……………………………………………………………………26
• 35. Entering and Leaving the Cab ……………………………………………………………27
• 36. Emergency Exit …………………………………………………………………………..28
• 37. Doors and Windows …………………………………………………………………………29
• 38. Opening and Closing the Door ………………………………………………………29
• 39. Opening and Closing the Upper Door Section …………………………………29
• 40. Opening and Closing the Rear Window ………………………………………….30
• 41. Seat Controls …………………………………………………………………………………..31
• 42. Introduction …………………………………………………………………………………31
• 43. Basic Seat ………………………………………………………………………………….31
• 44. Suspension Seat (KAB 100 Series – Mechanical) …………………………….32
• 45. Suspension Seat (KAB 100 Series – Air) …………………………………………33
• 46. Seat Belt …………………………………………………………………………………………34
• 47. Inertia Reel Seat Belt …………………………………………………………………..34
• 48. Static Seat Belt ……………………………………………………………………………35
• 49. Cab Layout ……………………………………………………………………………………..36
• 50. Component Key …………………………………………………………………………..37
• 51. Drive Controls, Switches and Instruments ……………………………………………38
• 52. Drive Controls ……………………………………………………………………………..38
• 53. Switches …………………………………………………………………………………….45
• 54. Instrument Panel …………………………………………………………………………50
• 55. Air Conditioning and Cab Heater Controls ………………………………………56
• 56. Operating Levers ……………………………………………………………………………..58
• 57. Introduction …………………………………………………………………………………58
• 58. Control Layouts …………………………………………………………………………..58
• 59. Boom and Carriage Controls …………………………………………………………59
• 60. Auxiliary Controls ………………………………………………………………………..61
• 61. Safety Equipment …………………………………………………………………………….64
• 62. Control Locks ……………………………………………………………………………..64
• 63. Load Charts ………………………………………………………………………………..66
• 64. Boom Indicators ………………………………………………………………………….68
• 65. Longitudinal Load Moment Indicator (LLMI) …………………………………….69
• 66. Longitudinal Load Moment Control (LLMC) System …………………………73
• 67. Inclinometer ………………………………………………………………………………..76
• 68. Beacon ………………………………………………………………………………………76
• 69. Fire Extinguisher (if fitted) …………………………………………………………….77
• 70. Before Starting the Engine …………………………………………………………………78
• 71. Starting the Engine …………………………………………………………………………..80
• 72. Preparing the Machine for Travel ……………………………………………………….82
• 73. Introduction …………………………………………………………………………………82
• 74. Preparing for Road Travel …………………………………………………………….82
• 75. Preparing for Site Travel ……………………………………………………………….84
• 76. Smooth Ride System (SRS) ………………………………………………………….86
• 77. Getting the Machine Moving ………………………………………………………………87
• 78. Operating Practices ……………………………………………………………………..87
• 79. Operating Procedure ……………………………………………………………………88
• 80. Stopping and Parking the Machine ……………………………………………………..89
• 81. Working with the Machine …………………………………………………………………91
• 82. Operating Practices and Site Safety ………………………………………………91
• 83. Clothing and Safety Equipment ……………………………………………………..91
• 84. Danger Zone ………………………………………………………………………………91
• 85. Safety Practices ………………………………………………………………………….91
• 86. Working with the Boom ………………………………………………………………..93
• 87. Use of Machines on Gradients or Slopes ………………………………………103
• 88. Operating Environment ……………………………………………………………………105
• 89. Operating in Low Temperatures …………………………………………………..105
• 90. Operating in High Temperatures ………………………………………………….105
• 91. Tow Hitch Options …………………………………………………………………………..106
• 92. Introduction ……………………………………………………………………………….106
• 93. Connecting the Trailer ………………………………………………………………..107
• 94. Prepare the Trailer for Towing …………………………………………………….. 110
• 95. Refuelling the Machine …………………………………………………………………… 112
• 96. Low Fuel Levels ……………………………………………………………………….. 112
• 97. Filling the Tank …………………………………………………………………………. 112
• 98. Moving a Disabled Machine ……………………………………………………………. 114
• 99. Recovery Hitch …………………………………………………………………………. 114
• 100. Transporting the Machine ……………………………………………………………….. 115
• 101. Lifting a Machine …………………………………………………………………………… 116
• 102. Storage of the Machine ………………………………………………………………….. 117
• 103. Introduction ………………………………………………………………………………. 117
• 104. Storage Area ……………………………………………………………………………. 117
• 105. Prepare the Machine for Storage ………………………………………………… 117
• 106. Put the Machine into Storage ……………………………………………………… 117
• 107. During Storage …………………………………………………………………………. 117
• 108. Take the Machine Out of Storage ………………………………………………… 118
• 109. Routine Maintenance
• 110. Service Requirements ……………………………………………………………………. 119
• 111. Introduction ………………………………………………………………………………. 119
• 112. Owner-Operator Support ……………………………………………………………. 119
• 113. Service-Maintenance Agreements ………………………………………………. 119
• 114. Initial Service and Inspection (100 Hours) …………………………………….. 119
• 115. Fit for Purpose Tests for Lifting Equipment …………………………………….120
• 116. Obtaining Replacement Parts ………………………………………………………120
• 117. Health and Safety …………………………………………………………………………..121
• 118. Lubricants …………………………………………………………………………………121
• 119. Battery ……………………………………………………………………………………..123
• 120. Service Schedules ………………………………………………………………………….125
• 121. Introduction ……………………………………………………………………………….125
• 122. How to Use the Service Schedules ………………………………………………125
• 123. Calendar Equivalents …………………………………………………………………125
• 124. Pre-start Cold Checks, Service Points and Fluid Levels ………………….126
• 125. Functional Test and Final Inspection …………………………………………….129
• 126. Fluids, Lubricants and Capacities ……………………………………………………..131
• 127. Coolant Mixtures ……………………………………………………………………….132
• 128. Fuel …………………………………………………………………………………………133
• 129. Prepare the Machine for Maintenance ………………………………………………136
• 130. Introduction ……………………………………………………………………………….136
• 131. How to Make the Machine Safe (Boom Lowered) …………………………..137
• 132. How to Make the Machine Safe (Boom Lifted) ……………………………….138
• 133. Cleaning the Machine ……………………………………………………………………..140
• 134. Introduction ……………………………………………………………………………….140
• 135. Preparing the Machine for Cleaning ……………………………………………..140
• 136. Cleaning the Machine …………………………………………………………………141
• 137. Fan Reverse (if fitted) …………………………………………………………………144
• 138. Checking for Damage ……………………………………………………………………..145
• 139. Check the Machine Body and Structure ………………………………………..145
• 140. Check the Tyres ………………………………………………………………………..145
• 141. Check the Seat and Seat Belt ……………………………………………………..145
• 142. Check the Hydraulic Hoses and Fittings ……………………………………….145
• 143. Check the Electrical Circuits ………………………………………………………..146
• 144. Checking the ROPS-FOPS Structure ……………………………………………147
• 145. Greasing ……………………………………………………………………………………….148
• 146. Introduction ……………………………………………………………………………….148
• 147. Preparing the Machine for Greasing …………………………………………….148
• 148. Every 50 Hours ………………………………………………………………………….149
• 149. Every 500 Hours ………………………………………………………………………..150
• 150. Every 1000 Hours ………………………………………………………………………152
• 151. Oiling ……………………………………………………………………………………………153
• 152. Park Brake Cable ………………………………………………………………………153
• 153. Control Levers …………………………………………………………………………..153
• 154. Access Panels ……………………………………………………………………………….154
• 155. Battery Cover ……………………………………………………………………………154
• 156. Engine Cover …………………………………………………………………………….155
• 157. Rear Cover ……………………………………………………………………………….156
• 158. Undershield ………………………………………………………………………………157
• 159. Cab Heater and Air Conditioning ………………………………………………………158
• 160. Changing the Air Intake Filter ………………………………………………………158
• 161. Brakes ………………………………………………………………………………………….159
• 162. Park Brake ………………………………………………………………………………..159
• 163. Foot Brake ………………………………………………………………………………..161
• 164. Electrical System ……………………………………………………………………………162
• 165. Battery ……………………………………………………………………………………..162
• 166. Jump Starting the Engine ……………………………………………………………164
• 167. Fuses ……………………………………………………………………………………….165
• 168. Primary Fuses …………………………………………………………………………..176
• 169. Relays ……………………………………………………………………………………..177
• 170. Engine ………………………………………………………………………………………….188
• 171. Oil and Filter ……………………………………………………………………………..188
• 172. Cooling System …………………………………………………………………………190
• 173. Front End Accessory Drive Belt …………………………………………………..192
• 174. Air Filter ……………………………………………………………………………………194
• 175. Fuel System …………………………………………………………………………………..196
• 176. Introduction ……………………………………………………………………………….196
• 177. Water Separator and Engine Fuel Filter ………………………………………..196
• 178. Bleeding the System ………………………………………………………………….201
• 179. Hydraulic System ……………………………………………………………………………202
• 180. Introduction ……………………………………………………………………………….202
• 181. Releasing the Hydraulic Pressure ………………………………………………..203
• 182. Oil and Filter ……………………………………………………………………………..204
• 183. Hose Burst Protection Valves ………………………………………………………208
• 184. Transmission …………………………………………………………………………………209
• 185. Gearbox ……………………………………………………………………………………209
• 186. Axles ………………………………………………………………………………………..212
• 187. Tyres and Wheels …………………………………………………………………………..216
• 188. Tyre Inflation ……………………………………………………………………………..216
• 189. Wheel Nuts ……………………………………………………………………………….217
• 190. Wheel Alignment ……………………………………………………………………………218
• 191. Introduction ……………………………………………………………………………….218
• 192. Manual Steer Mode Selector ……………………………………………………….218
• 193. Electronic Steer Mode Selector ……………………………………………………219
• 194. Wear Pads …………………………………………………………………………………….220
• 195. Boom Wear Pad Clearance …………………………………………………………220
• 196. Windscreen Washer ……………………………………………………………………….221
• 197. Checking the Level …………………………………………………………………….221
• 198. Fire Extinguisher (if fitted) ………………………………………………………………..222
• 199. Checking the Fire Extinguisher ……………………………………………………222
• 200. Optional Attachments
• 201. Introduction ……………………………………………………………………………………223
• 202. Attachments for your Machine ………………………………………………………….224
• 203. Connecting-Disconnecting Hydraulic Hoses ……………………………………….225
• 204. Introduction ……………………………………………………………………………….225
• 205. Connecting the Hydraulic Hoses ………………………………………………….225
• 206. Disconnecting the Hydraulic Hoses ………………………………………………226
• 207. Quick Release Couplings ……………………………………………………………227
• 208. Tool Carrier Attachments …………………………………………………………………229
• 209. Mechanical Pin Locking Option ……………………………………………………229
• 210. Hydraulic Pin Locking Option ………………………………………………………231
• 211. Q-Fit Attachments …………………………………………………………………………..235
• 212. Mechanical Pin Locking Option ……………………………………………………235
• 213. Hydraulic Pin Locking Option ………………………………………………………237
• 214. Extension Jib …………………………………………………………………………………241
• 215. Safety ………………………………………………………………………………………241
• 216. Installing-Removing ……………………………………………………………………241
• 217. Operation ………………………………………………………………………………….241
• 218. Maintenance ……………………………………………………………………………..242
• 219. Fork Mounted Hook ………………………………………………………………………..243
• 220. Safety ………………………………………………………………………………………243
• 221. Installing …………………………………………………………………………………..243
• 222. Removing …………………………………………………………………………………243
• 223. Operation ………………………………………………………………………………….244
• 224. Maintenance ……………………………………………………………………………..244
• 225. Work Platforms ………………………………………………………………………………245
• 226. Specifications
• 227. Static Dimensions …………………………………………………………………………..247
• 228. 526-56 ……………………………………………………………………………………..247
• 229. Performance Dimensions ………………………………………………………………..249
• 230. Lift Performance ………………………………………………………………………..249
• 231. Maximum Wading Depth …………………………………………………………….250
• 232. Axle Weight Distribution ………………………………………………………………….251
• 233. Noise Data …………………………………………………………………………………….252
• 234. Introduction ……………………………………………………………………………….252
• 235. 526-56 ……………………………………………………………………………………..252
• 236. Vibration Data ………………………………………………………………………………..253
• 237. Introduction ……………………………………………………………………………….253
• 238. 526-56 ……………………………………………………………………………………..254
• 239. Tyre Sizes and Pressures ………………………………………………………………..255
• 240. Introduction ……………………………………………………………………………….255
• 241. Specifications ……………………………………………………………………………255
• 242. Trailer Towing ………………………………………………………………………………..256
• 243. Towing Limitations ……………………………………………………………………..256
• 244. Warranty Information
• 245. Machine Service Record Sheet ………………………………………………………..257
• 246. Registration Information ………………………………………………………………….259
• 247. European Community Standards
• 248. EC Declaration of Conformity …………………………………………………………..261
• 249. Introduction ……………………………………………………………………………….261
• 250. Explanation of the EC Declaration of Conformity ……………………………263