JCB 530-110 Operator Handbook 9801-8190

Description

• Model List:
  • 530-110

• 1. INTRODUCTION
• 2. About this Handbook
• 3. Machine Model and Serial Number ………………….. 1
• 4. Using the Handbook ………………………………………. 1
• 5. Units of Measurement …………………………………….. 1
• 6. Page Numbering ……………………………………………. 1
• 7. Left Side, Right Side . ……………………………………… 1
• 8. Using the Machine …………………………………………. 1
• 9. Page Cross References ………………………………….. 1
• 10. Machine Description …………………………………….. 2
• 11. Safety – Yours and Other People's ………………… 3
• 12. Safety Check List
• 13. General Safety ………………………………………………. 3
• 14. Operating Safety ……………………………………………. 4
• 15. Maintenance Safety ……………………………………….. 7
• 16. Safety Decals ……………………………………………….. 9
• 17. Identifying Your Machine
• 18. Identification Plate . ………………………………………… 11
• 19. Unit Identification …………………………………………… 11
• 20. Typical Machine Identification Number …………….. 12
• 21. Typical Engine Identification Number ……………….. 12
• 22. OPERATION
• 23. Introduction …………………………………………………. 21
• 24. Before Entering the Cab ……………………………….. 21
• 25. Entering and Leaving the Cab, Doors and Windows
• 26. Opening and Closing the Door ………………………… 23
• 27. Open and Closing the Upper Door Section ……….. 24
• 28. Opening and Closing the Windscreen ………………. 24
• 29. Open and Closing the Rear Window ………………….. 25
• 30. Emergency Exit (if fitted) …………………………………. 25
• 31. Seat Controls
• 32. Seat Type 1 …………………………………………………… 25
• 33. Seat Type 2 …………………………………………………… 26
• 34. Seat Belt
• 35. Fasten the Seat Belt ………………………………………… 27
• 36. Release the Seat Belt ………………………………………. 27
• 37. Adjust the Seat Belt ………………………………………… 27
• 38. Adjusting the Steering Column……………………….. 27
• 39. Cab Layout and Controls ……………………………… 28
• 40. Fire Extinguisher ………………………………………….. 30
• 41. Cab Switches and Instruments
• 42. Starter Switch ………………………………………………… 31
• 43. Steering Column Switches ……………………………….. 32
• 44. Instrument Panel Switches (Right Hand) …………… 33
• 45. Instrument Panel Switches (Left Hand) ……………… 33
• 46. Phasing 4-wheel steer ……………………………………. 34
• 47. Cab Light . …………………………………………………….. 35
• 48. Optional Warning Beacon ……………………………….. 35
• 49. Instruments …………………………………………………… 36
• 50. Warnings (Visual only) ……………………………………. 37
• 51. Warnings (Audible-Visual) ………………………………… 38
• 52. Heater (cab versions only)
• 53. Air Control ……………………………………………………… 39
• 54. Cab-Windscreen Heating 39
• 55. Heater Fan 39
• 56. Heated-Unheated Air 39
• 57. Air Conditioning (when fitted) 40
• 58. Boom and Carriage Controls
• 59. Manual Control Levers ……………………………………. 41
• 60. Dual Function Control Levers ………………………….. 41
• 61. Raise Boom-Lower Boom ……………………………….. 42
• 62. Extend Boom-Retract Boom ……………………………. 43
• 63. Tilt Carriage Forward-Tilt Carriage Back ……………. 44
• 64. Auxiliary Control …………………………………………… 45
• 65. Control Lever Locks ……………………………………… 46
• 66. Stabiliser Controls ……………………………………….. 47
• 67. Before Starting the Engine ……………………………. 48
• 68. Starting the Engine ………………………………………. 49
• 69. Preparing for Road Travel …………………………….. 50
• 70. Preparing for Site Travel ………………………………. 51
• 71. Testing the Parking Brake …………………………….. 52
• 72. Getting the Machine Moving
• 73. Operating Hints ……………………………………………… 53
• 74. Stopping and Parking the Machine ……………….. 55
• 75. Using the Load Charts and Boom Indicators …. 56
• 76. Safe Load Indicator ………………………………………. 58
• 77. Working With The Machine
• 78. Introduction ……………………………………………………. 59
• 79. Safety Practices ……………………………………………… 59
• 80. Lifting Operations ……………………………………………. 60
• 81. Use of Machines on Gradients or Slopes …………… 60
• 82. Fork Ratings …………………………………………………… 65
• 83. Safety Warnings ……………………………………………… 66
• 84. Working With The Machine – continued
• 85. Handling Palleted Loads ………………………………….. 67
• 86. Handling Irregular Loads
• 87. Lifting Bales ………………………………………………….. 69
• 88. Placing Bales ………………………………………………… 69
• 89. Uneven Loads ……………………………………………….. 70
• 90. Drums …………………………………………………………… 70
• 91. Operating in Low Temperatures ……………………. 71
• 92. Operating in High Temperatures …………………… 71
• 93. Towing a Machine ………………………………………… 72
• 94. Transporting the Machine …………………………….. 72
• 95. Lifting a Machine ………………………………………….. 74
• 96. Recovery Hitch …………………………………………….. 75
• 97. Trailer Pick Up Hitch …………………………………….. 75
• 98. MAINTENANCE
• 99. Lubricants – Health and Safety
• 100. Hygiene ………………………………………………………… 81
• 101. Storage ………………………………………………………… 81
• 102. Waste Disposal ……………………………………………… 81
• 103. Handling ……………………………………………………….. 81
• 104. First Aid – Oil …………………………………………………. 81
• 105. Spillage ………………………………………………………… 81
• 106. Fires …………………………………………………………….. 81
• 107. Service Requirements
• 108. Introduction …………………………………………………… 82
• 109. Maintenance …………………………………………………. 82
• 110. Owner-Operator Support ………………………………… 82
• 111. Service-Maintenance Agreements ……………………. 82
• 112. Service Schedules ………………………………………… 82
• 113. Boom Safety Strut
• 114. Installing ……………………………………………………….. 86
• 115. Removing ……………………………………………………… 86
• 116. Engine Bonnet and Cover
• 117. Opening-Closing the Bonnet . ………………………….. 87
• 118. Raising the Cover …………………………………………… 87
• 119. Lowering the Cover ………………………………………… 87
• 120. Radiator Grille
• 121. Raising-Lowering the Radiator Grille ………………… 88
• 122. Cleaning the Machine …………………………………… 88
• 123. ROPS-FOPS Structure
• 124. Checking the ROPS-FOPS Structure ……………….. 91
• 125. Checking for Damage …………………………………… 92
• 126. Seat Belt
• 127. Checking the Seat Belt Condition and Security …. 92
• 128. Greasing ……………………………………………………….. 92
• 129. Pivot Pins ……………………………………………………… 93
• 130. Front Axle and Driveshaft ……………………………….. 94
• 131. Rear Axle and Driveshaft ………………………………… 94
• 132. Carriage Lock Pins …………………………………………. 95
• 133. Fork Pivot Pins ………………………………………………. 95
• 134. Boom Wear Pad Runways ………………………………. 96
• 135. Boom Extension Ram Pivots …………………………… 97
• 136. Oiling …………………………………………………………… 98
• 137. Tyres and Wheels
• 138. Tyre Inflation …………………………………………………. 99
• 139. Checking Roadwheel Tightness ………………………… 99
• 140. Brakes
• 141. Parking Brake Adjustment ……………………………….. 100
• 142. Checking the Foot Brake Fluid Level ………………… 101
• 143. Engine Air Filter
• 144. Cleaning the Pre-Cleaner ………………………………… 101
• 145. Changing the Outer Element ……………………………. 102
• 146. Changing the Inner Element ……………………………. 103
• 147. Engine Oil and Filter
• 148. Checking the Oil Level ……………………………………. 104
• 149. Changing the Oil and Filter ……………………………… 104
• 150. Engine Cooling System
• 151. Checking the Coolant Level …………………………….. 105
• 152. Coolant Mixtures ……………………………………………. 105
• 153. Changing the Coolant …………………………………….. 106
• 154. Cab Heater Filter
• 155. Cleaning the Cab Heater Filter …………………………. 107
• 156. Fuel System
• 157. Types of Fuel . ……………………………………………….. 108
• 158. Fuel Standards ………………………………………………. 108
• 159. Low Temperature Fuels . …………………………………. 108
• 160. Filling the Tank ………………………………………………. 109
• 161. Priming the System …………………………………………. 109
• 162. Cleaning the Lift Pump Gauze …………………………… 110
• 163. Draining the Filter ……………………………………………. 111
• 164. Changing the Filter Element ……………………………… 111
• 165. Draining the Sediment Bowl ……………………………. 112
• 166. Cleaning the Sediment Bowl ……………………………. 112
• 167. Fire Extinguisher
• 168. Checking the Fire Extinguisher ………………………… 113
• 169. Transmission
• 170. Checking the Oil Level ……………………………………. 113
• 171. Changing the Oil and Filter ……………………………… 114
• 172. Front and Rear Axle
• 173. Checking the Axle Oil Level …………………………….. 115
• 174. Changing the Axle Oil …………………………………….. 115
• 175. Front and Rear Hub
• 176. Checking the Hub Oil Levels ……………………………. 116
• 177. Changing the Hub Oil ……………………………………… 116
• 178. Hydraulic System
• 179. Checking the Fluid Level ………………………………….. 117
• 180. Changing the Filter Element …………………………….. 117
• 181. Hose Burst Protection Valves
• 182. Checking the Hose Burst Protection Valves ………. 118
• 183. Battery
• 184. Warning Symbols ……………………………………………. 120
• 185. Checking the Electrolyte Level ………………………… 121
• 186. Battery Isolator ………………………………………………. 122
• 187. Jump Starting the Engine ………………………………. 123
• 188. Electrical System
• 189. Fuses …………………………………………………………….. 124
• 190. Bulbs …………………………………………………………….. 125
• 191. Adjusting the Alternator Drive Belt ……………………. 125
• 192. Windscreen Washer ……………………………………… 126
• 193. Obtaining Replacement Parts ……………………….. 126
• 194. Fluids, Lubricants, Capacities and Specifications
• 195. 530-110 (Type AR and AK Engine Builds) ………….. 127
• 196. OPTIONAL ATTACHMENTS
• 197. Introduction …………………………………………………. 131
• 198. Quick Release Couplings
• 199. Quick Release Couplings – Do’s and Don’ts . …….. 132
• 200. Remove Pressure from Service Lines ……………….. 132
• 201. Connecting Quick Release Couplings ………………. 132
• 202. Disconnecting Quick Release Couplings …………… 132
• 203. Installing and Removing Q-Fit Attachments
• 204. Installing Attachments ……………………………………. 133
• 205. Removing Attachments …………………………………… 135
• 206. Platform
• 207. Installing ……………………………………………………….. 136
• 208. Removal ……………………………………………………….. 136
• 209. Safety …………………………………………………………… 137
• 210. Operation ……………………………………………………… 138
• 211. Maintenance …………………………………………………. 138
• 212. Extension Jib
• 213. Safety …………………………………………………………… 139
• 214. Operation ……………………………………………………… 139
• 215. Maintenance …………………………………………………. 140
• 216. Fork Mounted Hook
• 217. Safety …………………………………………………………… 141
• 218. Installing ……………………………………………………….. 141
• 219. Removing ……………………………………………………… 141
• 220. Operation ……………………………………………………… 142
• 221. Maintenance …………………………………………………. 142
• 222. SPECIFICATIONS
• 223. Static Dimensions …………………………………………. 151
• 224. Performance Dimensions ………………………………. 152
• 225. Tyres and Pressures …………………………………….. 153
• 226. Noise and Vibration Data ……………………………… 154