JCB 8065 RTS (Isuzu Engine) Operator Manual 9821-2650

Description

• Model List:
  • 8065 RTS (Isuzu Engine)

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………. xv
• 3. The Operator Manual ………………………………………………………………….. xv
• 4. Safety Warnings ………………………………………………………………………….xvi
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………2
• 10. Cross References ………………………………………………………………………….3
• 11. Machine Description …………………………………………………………………………..4
• 12. The JCB Midi Excavator …………………………………………………………………4
• 13. Intended Use ………………………………………………………………………………..4
• 14. Component Location ……………………………………………………………………..5
• 15. Safety Check List ……………………………………………………………………………….7
• 16. Safety – Yours and Others ………………………………………………………………7
• 17. General Safety ……………………………………………………………………………..8
• 18. Operating Safety ………………………………………………………………………… 11
• 19. Maintenance Safety ……………………………………………………………………..20
• 20. Safety Labels …………………………………………………………………………………..32
• 21. Introduction …………………………………………………………………………………32
• 22. Safety Label Identification …………………………………………………………….33
• 23. Identifying Your Machine …………………………………………………………………..38
• 24. Machine Identification Plate ………………………………………………………….38
• 25. Component Identification ………………………………………………………………40
• 26. Machine Security ……………………………………………………………………………..43
• 27. Introduction …………………………………………………………………………………43
• 28. JCB Plantguard …………………………………………………………………………..43
• 29. Construction Equipment Security And Registration Scheme (CESAR) .43
• 30. Immobiliser …………………………………………………………………………………44
• 31. Operation
• 32. Introduction ……………………………………………………………………………………..45
• 33. Before Entering the Cab ……………………………………………………………………46
• 34. Entering and Leaving the Cab ……………………………………………………………48
• 35. Emergency Exit …………………………………………………………………………..49
• 36. Doors and Windows …………………………………………………………………………51
• 37. Opening and Closing the Door ………………………………………………………51
• 38. Securing the Door in the Open Position ………………………………………….52
• 39. Opening and Closing the Front Window ………………………………………….54
• 40. Opening and Closing the Side Window …………………………………………..55
• 41. Seat Controls …………………………………………………………………………………..57
• 42. Introduction …………………………………………………………………………………57
• 43. Standard Seat ……………………………………………………………………………..58
• 44. Seat Belt …………………………………………………………………………………………59
• 45. Static Seat Belt ……………………………………………………………………………59
• 46. Cab Layout ……………………………………………………………………………………..62
• 47. Drive Controls, Switches and Instruments ……………………………………………64
• 48. Drive Controls ……………………………………………………………………………..64
• 49. Switches …………………………………………………………………………………….68
• 50. Instrument Panel …………………………………………………………………………74
• 51. Heater and Air Conditioning (If fitted) ……………………………………………..78
• 52. Operating Levers-Pedals …………………………………………………………………..81
• 53. Introduction …………………………………………………………………………………81
• 54. Control Layouts …………………………………………………………………………..81
• 55. Excavator Controls ………………………………………………………………………82
• 56. Dozer Controls ……………………………………………………………………………90
• 57. Auxiliary Controls ………………………………………………………………………..92
• 58. Safety Equipment …………………………………………………………………………….98
• 59. Control Locks ……………………………………………………………………………..98
• 60. Overload Warning System (If fitted) ……………………………………………….99
• 61. Fire Extinguisher (If fitted) …………………………………………………………..100
• 62. Before Starting the Engine ……………………………………………………………….103
• 63. Starting the Engine …………………………………………………………………………106
• 64. Warming Up ………………………………………………………………………………108
• 65. Immobiliser ……………………………………………………………………………….109
• 66. Stopping and Parking the Machine …………………………………………………… 114
• 67. Operating Environment …………………………………………………………………… 116
• 68. Operating in Low Temperatures ………………………………………………….. 116
• 69. Operating in a Cold Climate (Below 0°C) ……………………………………… 117
• 70. Operating in High Temperatures …………………………………………………. 117
• 71. Operating in Dusty or Sandy Areas ……………………………………………… 118
• 72. Operating in Coastal Regions …………………………………………………….. 118
• 73. Operating on Wet or Soft Ground ………………………………………………… 118
• 74. Preparing the Machine for travel ……………………………………………………… 119
• 75. Introduction ………………………………………………………………………………. 119
• 76. Preparing for Site Travel …………………………………………………………….. 119
• 77. Working with the Machine ……………………………………………………………….121
• 78. Operating Practices and Site Safety …………………………………………….121
• 79. Clothing and Safety Equipment ……………………………………………………122
• 80. Danger Zone …………………………………………………………………………….122
• 81. Log Moving-Handling ………………………………………………………………….123
• 82. Safety Practices ………………………………………………………………………..123
• 83. Working with the Excavator …………………………………………………………125
• 84. Lifting (Object Handling) ……………………………………………………………..131
• 85. Working with the Dozer ………………………………………………………………136
• 86. Use of Machines on Gradients or Slopes ………………………………………138
• 87. Getting the Machine Moving …………………………………………………………….140
• 88. Operating Practices ……………………………………………………………………140
• 89. Operating Procedure ………………………………………………………………….141
• 90. Refuelling the Machine ……………………………………………………………………142
• 91. Low Fuel Levels ………………………………………………………………………..142
• 92. Filling the Tank ………………………………………………………………………….142
• 93. Moving A Disabled Machine …………………………………………………………….145
• 94. Introduction ……………………………………………………………………………….145
• 95. Lowering the Boom in an Emergency …………………………………………..145
• 96. Retrieval …………………………………………………………………………………..146
• 97. Transporting the Machine ………………………………………………………………..148
• 98. Preparing for Road Travel …………………………………………………………..148
• 99. Before Using the Trailer-Transporter …………………………………………….149
• 100. Loading a Machine onto the Transporting Vehicle ………………………….150
• 101. Securing the Machine …………………………………………………………………152
• 102. Unloading a Machine from the Transporting Vehicle ……………………….154
• 103. Lifting a Machine ……………………………………………………………………………156
• 104. Storage of the Machine …………………………………………………………………..158
• 105. Introduction ……………………………………………………………………………….158
• 106. Storage Area …………………………………………………………………………….158
• 107. Prepare the Machine for Storage …………………………………………………158
• 108. Put the Machine into Storage ………………………………………………………159
• 109. During Storage ………………………………………………………………………….159
• 110. Take the Machine Out of Storage …………………………………………………160
• 111. Routine Maintenance
• 112. Service Requirements …………………………………………………………………….161
• 113. Introduction ……………………………………………………………………………….161
• 114. Owner-Operator Support …………………………………………………………….162
• 115. Service-Maintenance Agreements ……………………………………………….163
• 116. Fit for Purpose Tests for Lifting Equipment …………………………………….163
• 117. Obtaining Replacement Parts ………………………………………………………163
• 118. Health and Safety …………………………………………………………………………..164
• 119. Lubricants …………………………………………………………………………………164
• 120. Battery ……………………………………………………………………………………..168
• 121. Service Schedules ………………………………………………………………………….172
• 122. Introduction ……………………………………………………………………………….172
• 123. How to Use the Service Schedules ………………………………………………173
• 124. Calendar Equivalents …………………………………………………………………174
• 125. Pre-Start Cold Checks, Service Points and Fluid Levels ………………….175
• 126. Functional Test and Final Inspection …………………………………………….181
• 127. Fluids, Lubricants and Capacities ……………………………………………………..183
• 128. Coolant Mixtures ……………………………………………………………………….185
• 129. Fuels ………………………………………………………………………………………..187
• 130. Tools …………………………………………………………………………………………….194
• 131. Carrying Tools onto the Machine ………………………………………………….194
• 132. Toolbox (if fitted) ………………………………………………………………………..194
• 133. Prepare the Machine for Maintenance ………………………………………………195
• 134. Introduction ……………………………………………………………………………….195
• 135. How to Make the Machine Safe (Excavator Lowered) …………………….196
• 136. Cleaning the Machine ……………………………………………………………………..197
• 137. Introduction ……………………………………………………………………………….197
• 138. Preparing the Machine for Cleaning ……………………………………………..198
• 139. Cleaning the Machine …………………………………………………………………199
• 140. Cleaning the Tracks ……………………………………………………………………200
• 141. Checking for Damage ……………………………………………………………………..202
• 142. Check the Machine Body and Structure ………………………………………..202
• 143. Check the Seat and Seat Belt ……………………………………………………..202
• 144. Check the Hydraulic Hoses and Fittings ……………………………………….203
• 145. Check the Electrical Circuits ………………………………………………………..204
• 146. Checking the ROPS-FOPS Structure ……………………………………………205
• 147. Checking the Ram Piston Rods …………………………………………………..205
• 148. Greasing ……………………………………………………………………………………….206
• 149. Introduction ……………………………………………………………………………….206
• 150. Pivot Pins …………………………………………………………………………………207
• 151. Slew Ring Bearings ……………………………………………………………………209
• 152. Slew Ring Gear Teeth ………………………………………………………………..210
• 153. Access Panels ……………………………………………………………………………….212
• 154. Introduction ……………………………………………………………………………….212
• 155. Engine Cover …………………………………………………………………………….212
• 156. Hydraulic Bay Cover …………………………………………………………………..214
• 157. Electrical System ……………………………………………………………………………215
• 158. Battery ……………………………………………………………………………………..215
• 159. Fuses ……………………………………………………………………………………….223
• 160. Engine ………………………………………………………………………………………….226
• 161. Oil and Filter ……………………………………………………………………………..226
• 162. Cooling System …………………………………………………………………………231
• 163. Fan Belt ……………………………………………………………………………………235
• 164. HVAC Compressor Pump Belt …………………………………………………….237
• 165. Air Filter ……………………………………………………………………………………239
• 166. Fuel System …………………………………………………………………………………..241
• 167. Introduction ……………………………………………………………………………….241
• 168. Water Separator and Engine Fuel Filter ………………………………………..243
• 169. Bleeding the System ………………………………………………………………….247
• 170. Hydraulic System ……………………………………………………………………………251
• 171. Introduction ……………………………………………………………………………….251
• 172. Releasing the Hydraulic Pressure ………………………………………………..253
• 173. Oil and Filter ……………………………………………………………………………..254
• 174. Tracks and Running Gear ……………………………………………………………….256
• 175. Checking the Track Gearbox Oil Level ………………………………………….256
• 176. Changing the Track Gearbox Oil ………………………………………………….257
• 177. Checking the Track Tension ………………………………………………………..258
• 178. Windscreen Washer ……………………………………………………………………….261
• 179. Checking the Level …………………………………………………………………….261
• 180. Fire Extinguisher (if fitted) ………………………………………………………………..262
• 181. Checking the Fire Extinguisher ……………………………………………………262
• 182. Optional Attachments
• 183. Introduction ……………………………………………………………………………………263
• 184. Attachments For Your Machine ………………………………………………………..266
• 185. Impact Protection ……………………………………………………………………………267
• 186. Connecting-Disconnecting Hydraulic Hoses ……………………………………….268
• 187. Introduction ……………………………………………………………………………….268
• 188. Connecting the Hydraulic Hoses ………………………………………………….269
• 189. Disconnecting the Hydraulic Hoses ………………………………………………271
• 190. Quick Release Couplings ……………………………………………………………273
• 191. Quickhitch Assembly ………………………………………………………………………277
• 192. Introduction ……………………………………………………………………………….277
• 193. Installation ………………………………………………………………………………..278
• 194. Removal …………………………………………………………………………………..279
• 195. Maintenance ……………………………………………………………………………..279
• 196. Buckets …………………………………………………………………………………………280
• 197. Bucket Selection ………………………………………………………………………..280
• 198. Removing a Bucket – Non Quickhitch Models ………………………………..281
• 199. Installing a Bucket – Non Quickhitch Models ………………………………….283
• 200. Removing a Bucket from a Quickhitch ………………………………………….284
• 201. Installing a Bucket on a Quickhitch ………………………………………………286
• 202. Replacing Bucket Teeth ………………………………………………………………288
• 203. Quickhitch Rockbreaker ………………………………………………………………….289
• 204. Introduction ……………………………………………………………………………….289
• 205. Removing a Quickhitch Breaker …………………………………………………..289
• 206. Installing a Quickhitch Breaker …………………………………………………….293
• 207. Operation ………………………………………………………………………………….294
• 208. Specifications
• 209. Lifting Regulations and Safe Working Loads ………………………………………297
• 210. Introduction ……………………………………………………………………………….297
• 211. Static Dimensions …………………………………………………………………………..299
• 212. Performance Dimensions ………………………………………………………………..302
• 213. Auxiliary Pressures …………………………………………………………………………304
• 214. Noise Data …………………………………………………………………………………….305
• 215. Introduction ……………………………………………………………………………….305
• 216. All Machines ……………………………………………………………………………..306
• 217. Vibration ……………………………………………………………………………………….307
• 218. Introduction ……………………………………………………………………………….307
• 219. 8065 RTS …………………………………………………………………………………309
• 220. Warranty
• 221. Machine Service Record Sheet ……………………………………………………….. 311
• 222. Registration Information ………………………………………………………………….315
• 223. European Community Standards
• 224. EC Declaration of Conformity …………………………………………………………..317
• 225. Introduction ……………………………………………………………………………….317
• 226. Explanation of the EC Declaration of Conformity ……………………………320