JCB 8250 Fastrac Operator Manual 9801-1541

Description

• Model List:
  • 8250 Fastrac

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………… v
• 3. The Operator Manual ……………………………………………………………………. v
• 4. Safety Warnings …………………………………………………………………………… v
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………1
• 7. Machine Models and Serial Numbers ………………………………………………1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Cross References ………………………………………………………………………….1
• 12. Using the Machine …………………………………………………………………………1
• 13. Optional Equipment ……………………………………………………………………….1
• 14. The JCB 8250 Fastrac ………………………………………………………………………..2
• 15. Safety First ……………………………………………………………………………………….4
• 16. Safety – Yours and Others ………………………………………………………………4
• 17. Safety Check List ……………………………………………………………………………….5
• 18. General Safety ……………………………………………………………………………..5
• 19. Operating Safety …………………………………………………………………………..7
• 20. Maintenance Safety ……………………………………………………………………..12
• 21. Safety Decals ………………………………………………………………………………….17
• 22. Safety Decal Recognition ……………………………………………………………..19
• 23. Identifying your Machine ……………………………………………………………………20
• 24. Serial Number Plate …………………………………………………………………….20
• 25. Operation
• 26. Introduction ……………………………………………………………………………………..23
• 27. Before Entering the Cab ……………………………………………………………………24
• 28. Entering and Leaving the Cab – Doors and Windows …………………………….26
• 29. Adjustable Steps ………………………………………………………………………….26
• 30. Opening and Closing the Doors …………………………………………………….27
• 31. Opening and Closing the Windows ………………………………………………..27
• 32. Cab Layout ……………………………………………………………………………………..28
• 33. Seat Controls …………………………………………………………………………………..30
• 34. Standard Suspension Seat ……………………………………………………………30
• 35. Heated Seat (Optional) …………………………………………………………………32
• 36. Seat Belts ……………………………………………………………………………………….34
• 37. Introduction …………………………………………………………………………………34
• 38. Fasten the Seat Belt …………………………………………………………………….34
• 39. Check the Seat Belt is Operating Correctly ……………………………………..34
• 40. Release the Seat Belt …………………………………………………………………..34
• 41. Drive Controls, Switches and Instruments ……………………………………………35
• 42. Steering Column Multi-Purpose Switch …………………………………………..35
• 43. Front Console Switches ……………………………………………………………….36
• 44. Side Console Controls ………………………………………………………………….37
• 45. Area Cut-out Socket …………………………………………………………………….38
• 46. Limp Home and Diagnostic Switch and Socket ………………………………..38
• 47. Starter Switch ……………………………………………………………………………..39
• 48. Steering Column Adjustment …………………………………………………………39
• 49. Instruments …………………………………………………………………………………40
• 50. Warnings (Audible-Visual) …………………………………………………………….42
• 51. Warnings (Visual only) ………………………………………………………………….44
• 52. EMS Programming Mode Levels 0 and 1 ………………………………………..47
• 53. Wheel Slip ………………………………………………………………………………….53
• 54. Air Conditioning and Heater Controls ……………………………………………..55
• 55. Cab Interior Light …………………………………………………………………………56
• 56. Auxiliary Sockets …………………………………………………………………………57
• 57. Safety Equipment …………………………………………………………………………….58
• 58. Transport Locks …………………………………………………………………………..58
• 59. Before Starting the Engine …………………………………………………………………59
• 60. Starting the Engine …………………………………………………………………………..60
• 61. Normal Starting ……………………………………………………………………………60
• 62. Cold Starting ……………………………………………………………………………….60
• 63. Preparing for Travel ………………………………………………………………………….61
• 64. Before Travelling on Public Roads …………………………………………………61
• 65. Getting the Machine Moving ………………………………………………………………62
• 66. General Precautions …………………………………………………………………….62
• 67. Continuously Variable Transmission (CVT) ……………………………………..64
• 68. Anti-lock Braking System (ABS) …………………………………………………………79
• 69. Testing the Park Brake ……………………………………………………………………..80
• 70. Parking the Machine …………………………………………………………………………81
• 71. Parking on an Incline ……………………………………………………………………82
• 72. Working with your Machine ……………………………………………………………….83
• 73. Using the Machine and Site Safety ………………………………………………..83
• 74. Safety Must Come First ………………………………………………………………..83
• 75. Four Wheel Drive and Differential Lock …………………………………………..85
• 76. Rear 3-point Linkage Control ………………………………………………………..86
• 77. Rear 3-point Linkage Mechanical Connections and Adjustment …………94
• 78. Front 3-point Linkage Control (Optional) …………………………………………97
• 79. Front 3-point Linkage (optional) …………………………………………………..103
• 80. External Hydraulics ……………………………………………………………………105
• 81. Quick Release Couplings ……………………………………………………………108
• 82. Drawbars and Hitches ………………………………………………………………..109
• 83. Ladder Hitches …………………………………………………………………………. 115
• 84. Connecting Trailer Air Brakes ………………………………………………………121
• 85. Connecting Trailer Hydraulic Brakes …………………………………………….123
• 86. Independent Power Take-off (PTO) ………………………………………………124
• 87. Touch Screen Settings ……………………………………………………………….132
• 88. Operating in Low and High Temperatures ………………………………………….143
• 89. Low Temperatures ……………………………………………………………………..143
• 90. High Temperatures …………………………………………………………………….144
• 91. Moving a Disabled Machine …………………………………………………………….145
• 92. General …………………………………………………………………………………….145
• 93. Limp Home Mode ………………………………………………………………………145
• 94. Preparation for Towing ……………………………………………………………….147
• 95. Transporting the Machine ………………………………………………………………..150
• 96. Routine Maintenance
• 97. Service Requirements …………………………………………………………………….152
• 98. Introduction ……………………………………………………………………………….152
• 99. Owner-Operator Support …………………………………………………………….152
• 100. Service-Maintenance Agreements ……………………………………………….152
• 101. Initial Service and Inspection (100 Hours) ……………………………………..152
• 102. Obtaining Replacement Parts ………………………………………………………153
• 103. Health and Safety …………………………………………………………………………..154
• 104. Lubricants …………………………………………………………………………………154
• 105. Battery ……………………………………………………………………………………..156
• 106. First Aid – Electrolyte ………………………………………………………………….156
• 107. Service Schedules ………………………………………………………………………….158
• 108. How to Use the Service Schedules ………………………………………………158
• 109. Service Schedule Tables …………………………………………………………….159
• 110. Fluids, Lubricants and Capacities ……………………………………………………..165
• 111. Coolant Mixtures ……………………………………………………………………….166
• 112. Cleaning the Machine ……………………………………………………………………..167
• 113. Checking for Damage ……………………………………………………………………..168
• 114. Seats and Seat Belts ………………………………………………………………………169
• 115. Seats ……………………………………………………………………………………….169
• 116. Checking the Seat Belt Condition and Security ………………………………169
• 117. Checking the ROPS Structure ………………………………………………………….170
• 118. Bonnet ………………………………………………………………………………………….171
• 119. Opening the Bonnet …………………………………………………………………..171
• 120. Closing the Bonnet …………………………………………………………………….171
• 121. Greasing ……………………………………………………………………………………….172
• 122. General Information ……………………………………………………………………172
• 123. Propshafts and Rear PTO Drive Shaft …………………………………………..173
• 124. Front 3-Point Linkage (Optional) ………………………………………………….174
• 125. Front Axle Steering Swivels …………………………………………………………175
• 126. Steering Column Universal Joints ………………………………………………..176
• 127. Rear Suspension Cylinder Pivots …………………………………………………177
• 128. Hydraulic Lift and 3-Point Linkage ………………………………………………..178
• 129. Pick-up Hitch …………………………………………………………………………….179
• 130. Automatic Trailer Coupling (if fitted) ……………………………………………..180
• 131. Air Conditioning and Heater …………………………………………………………….181
• 132. Air Conditioning Filters ……………………………………………………………….181
• 133. Cleaning the Heater Filter …………………………………………………………..183
• 134. Adjusting the Compressor Belt …………………………………………………….184
• 135. Brakes ………………………………………………………………………………………….185
• 136. Checking the Foot Brake Fluid Level ……………………………………………185
• 137. Checking the Trailer Air Tank ………………………………………………………186
• 138. Checking the Air Tank Warning Lights …………………………………………..187
• 139. Checking and Renewing Foot Brake Pads …………………………………….188
• 140. Checking the Park Brake Pads ……………………………………………………190
• 141. Electrical System ……………………………………………………………………………191
• 142. Battery ……………………………………………………………………………………..191
• 143. Jump-starting the Engine ……………………………………………………………192
• 144. Fuses ……………………………………………………………………………………….194
• 145. Relay Identification …………………………………………………………………….196
• 146. Checking the Beam Alignment …………………………………………………….198
• 147. Engine ………………………………………………………………………………………….199
• 148. Changing the Air Filter Elements ………………………………………………….199
• 149. Checking the Oil Level ……………………………………………………………….201
• 150. Changing the Oil and Filter ………………………………………………………….202
• 151. Checking the Crankcase Breather Tube ……………………………………….204
• 152. Cooling System ……………………………………………………………………………..205
• 153. Checking the Coolant Level ………………………………………………………..205
• 154. Changing the Coolant Filter …………………………………………………………206
• 155. Draining and Refilling the Coolant ………………………………………………..207
• 156. Cleaning the Radiator and Coolers ………………………………………………209
• 157. Fan Belt ……………………………………………………………………………………210
• 158. Fuel System …………………………………………………………………………………..212
• 159. Types of Fuel …………………………………………………………………………….212
• 160. Filling the Tank ………………………………………………………………………….213
• 161. Draining the Fuel Filter ……………………………………………………………….214
• 162. Changing the Fuel Filter Elements ……………………………………………….215
• 163. Hydraulic System ……………………………………………………………………………216
• 164. Checking the Fluid Level …………………………………………………………….216
• 165. Changing the Filter Element ………………………………………………………..217
• 166. Emptying the Hydraulic Coupling Drain Reservoirs ………………………..218
• 167. Transmission …………………………………………………………………………………219
• 168. Checking the Transmission Oil Level ……………………………………………219
• 169. Changing the Transmission Oil Filter ……………………………………………220
• 170. Changing the Transmission Oil and Strainer ………………………………….221
• 171. Checking the Clutch Fluid Level …………………………………………………..222
• 172. Axles …………………………………………………………………………………………….223
• 173. Front Axle …………………………………………………………………………………223
• 174. Rear Axle and PTO ……………………………………………………………………226
• 175. Tyres and Wheels …………………………………………………………………………..229
• 176. General …………………………………………………………………………………….229
• 177. Wheel and Tyre Replacement ……………………………………………………..229
• 178. Checking Wheel Nut Torques ………………………………………………………229
• 179. Adjustable Track Width ……………………………………………………………….230
• 180. Tyre Inflation ……………………………………………………………………………..231
• 181. Checking and Adjusting the Front Wheel Alignment ……………………….232
• 182. Fender Adjustment …………………………………………………………………….233
• 183. Power Take-off (PTO) ……………………………………………………………………..234
• 184. Front PTO …………………………………………………………………………………234
• 185. Rear PTO …………………………………………………………………………………235
• 186. Windscreen Washer ……………………………………………………………………….236
• 187. Checking Fluid Level ………………………………………………………………….236
• 188. Automatic Trailer Coupling (Optional) ……………………………………………….237
• 189. Checking for Wear ……………………………………………………………………..237
• 190. Specification
• 191. Static Dimensions …………………………………………………………………………..238
• 192. Weights and Loads …………………………………………………………………………239
• 193. Unladen Weights ……………………………………………………………………….239
• 194. Load Capacities …………………………………………………………………………239
• 195. Laden Weights …………………………………………………………………………..240
• 196. Tyres …………………………………………………………………………………………….241
• 197. General …………………………………………………………………………………….241
• 198. Tyre Pressures, Speeds and Loads ……………………………………………..241
• 199. Travel Speeds ………………………………………………………………………………..243
• 200. General Information ……………………………………………………………………243
• 201. Warranty
• 202. Machine Service Record Sheet
• 203. 244
• 204. Registration Information 246