JCB 926, 930, 940 RTFL Operator Manual 9811-0860

Description

• Model List:
  • 926, 930, 940 RTFL

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………… v
• 3. The Operator Manual ……………………………………………………………………. v
• 4. Safety Warnings …………………………………………………………………………… v
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Using the Machine …………………………………………………………………………1
• 12. Cab-Canopy …………………………………………………………………………………1
• 13. Cross References ………………………………………………………………………….2
• 14. Machine Description …………………………………………………………………………..3
• 15. The JCB Rough Terrain Fork Lift ……………………………………………………..3
• 16. Intended Use ………………………………………………………………………………..3
• 17. Component Locations ……………………………………………………………………3
• 18. Safety Check List ……………………………………………………………………………….6
• 19. Safety – Yours and Others ………………………………………………………………6
• 20. General Safety ……………………………………………………………………………..6
• 21. Operating Safety …………………………………………………………………………..8
• 22. MaIntenance Safety …………………………………………………………………….12
• 23. Safety Labels …………………………………………………………………………………..17
• 24. Introduction …………………………………………………………………………………17
• 25. Safety Label Identification …………………………………………………………….18
• 26. Identifying Your Machine …………………………………………………………………..20
• 27. Machine Identification Plate ………………………………………………………….20
• 28. Component Identification Plates …………………………………………………….22
• 29. ROPS-FOPS Certification Plate …………………………………………………….24
• 30. Machine Security ……………………………………………………………………………..25
• 31. Introduction …………………………………………………………………………………25
• 32. JCB Plantguard …………………………………………………………………………..25
• 33. Construction Equipment Security And Registration Scheme (CESAR) .25
• 34. Operation
• 35. Introduction ……………………………………………………………………………………..27
• 36. Before Entering the Cab ……………………………………………………………………28
• 37. Entering and Leaving the Cab ……………………………………………………………29
• 38. Doors and Windows …………………………………………………………………………30
• 39. Opening and Closing the Doors …………………………………………………….30
• 40. Seat Controls …………………………………………………………………………………..31
• 41. Introduction …………………………………………………………………………………31
• 42. Basic Seat ………………………………………………………………………………….31
• 43. Basic Seat (Type 2) ……………………………………………………………………..32
• 44. Suspension Seat (Option) …………………………………………………………….32
• 45. Seat Belt …………………………………………………………………………………………33
• 46. Inertia Reel Seat Belt …………………………………………………………………..33
• 47. Cab Layout ……………………………………………………………………………………..34
• 48. Component Key …………………………………………………………………………..35
• 49. Drive Controls, Switches and Instruments ……………………………………………36
• 50. Drive Controls ……………………………………………………………………………..36
• 51. Switches …………………………………………………………………………………….38
• 52. Instrument Panel …………………………………………………………………………42
• 53. Air Conditioning and Heater Controls ……………………………………………..44
• 54. Operating Levers ……………………………………………………………………………..45
• 55. Introduction …………………………………………………………………………………45
• 56. Raise Mast – Lower Mast ………………………………………………………………46
• 57. Tilt Mast Forward-Tilt Mast Back ……………………………………………………46
• 58. Optional Services ………………………………………………………………………..47
• 59. Safety Equipment …………………………………………………………………………….49
• 60. Control Lever Locks …………………………………………………………………….49
• 61. Beacon ………………………………………………………………………………………50
• 62. Before Starting the Engine …………………………………………………………………51
• 63. Starting the Engine …………………………………………………………………………..53
• 64. Preparing the Machine for Travel ……………………………………………………….54
• 65. Introduction …………………………………………………………………………………54
• 66. Preparing for Road Travel …………………………………………………………….54
• 67. Site Travel Position ………………………………………………………………………55
• 68. Getting the Machine Moving ………………………………………………………………56
• 69. Operating Practices ……………………………………………………………………..56
• 70. Operating Procedure ……………………………………………………………………57
• 71. Stopping and Parking the Machine ……………………………………………………..58
• 72. Working with the Machine …………………………………………………………………59
• 73. Operating Practices and Site Safety ………………………………………………59
• 74. Clothing and Safety Equipment ……………………………………………………..59
• 75. Danger Zone ………………………………………………………………………………59
• 76. Working with the Mast ………………………………………………………………….60
• 77. Use of Machines on Gradients or Slopes ………………………………………..71
• 78. Operating Environment ……………………………………………………………………..73
• 79. Introduction …………………………………………………………………………………73
• 80. Operating in Low Temperatures …………………………………………………….73
• 81. Operating in High Temperatures ……………………………………………………73
• 82. Refuelling a Machine ………………………………………………………………………..74
• 83. Low Fuel Levels ………………………………………………………………………….74
• 84. Filling the Tank ……………………………………………………………………………74
• 85. Moving a Disabled Machine ………………………………………………………………75
• 86. Towing and Retrieval ……………………………………………………………………75
• 87. Recovery Hitch ……………………………………………………………………………75
• 88. Transporting the Machine ………………………………………………………………….76
• 89. Storage of the Machine …………………………………………………………………….78
• 90. Introduction …………………………………………………………………………………78
• 91. Storage Area ………………………………………………………………………………78
• 92. Prepare the Machine for Storage …………………………………………………..78
• 93. Put the Machine into Storage ………………………………………………………..78
• 94. During Storage ……………………………………………………………………………78
• 95. Take the Machine Out of Storage …………………………………………………..79
• 96. Routine Maintenance
• 97. Service Requirements ………………………………………………………………………81
• 98. Introduction …………………………………………………………………………………81
• 99. Owner-Operator Support ………………………………………………………………81
• 100. Service-Maintenance Agreements …………………………………………………81
• 101. Initial Service and Inspection (100 Hours) ……………………………………….81
• 102. Lifting Regulations – Inspections and Tests ……………………………………..82
• 103. Obtaining Replacement Parts ………………………………………………………..82
• 104. Health and Safety …………………………………………………………………………….83
• 105. Lubricants …………………………………………………………………………………..83
• 106. Battery ……………………………………………………………………………………….85
• 107. Service Schedules ……………………………………………………………………………87
• 108. Introduction …………………………………………………………………………………87
• 109. How to Use the Service Schedules ………………………………………………..87
• 110. Calendar Equivalents …………………………………………………………………..87
• 111. Pre-start Cold Checks, Service Points and Fluid Levels ……………………88
• 112. Functional Test and Final Inspection ………………………………………………91
• 113. Fluids, Lubricants and Capacities ……………………………………………………….93
• 114. Coolant Mixtures …………………………………………………………………………94
• 115. Fuels ………………………………………………………………………………………….95
• 116. Prepare the Machine for Maintenance ………………………………………………..98
• 117. Introduction …………………………………………………………………………………98
• 118. How to Make the Machine Safe (Mast Lowered) ……………………………..99
• 119. How to Make the Machine Safe (Mast Lifted) ………………………………….99
• 120. Cleaning the Machine ……………………………………………………………………..102
• 121. Introduction ……………………………………………………………………………….102
• 122. Preparing the Machine for Cleaning ……………………………………………..102
• 123. Cleaning the Machine …………………………………………………………………103
• 124. Checking for Damage ……………………………………………………………………..105
• 125. Check the Machine Body and Structure ………………………………………..105
• 126. Check the Tyres ………………………………………………………………………..105
• 127. Check the Seat and Seat Belt ……………………………………………………..105
• 128. Check the Hydraulic Hoses and Fittings ……………………………………….105
• 129. Checking the ROPS-FOPS Structure ……………………………………………106
• 130. Greasing ……………………………………………………………………………………….107
• 131. Introduction ……………………………………………………………………………….107
• 132. Preparing the Machine for Greasing …………………………………………….107
• 133. Daily ………………………………………………………………………………………..108
• 134. 250 Hours ………………………………………………………………………………… 112
• 135. Oiling …………………………………………………………………………………………… 113
• 136. Park Brake Cable ……………………………………………………………………… 113
• 137. Control Levers ………………………………………………………………………….. 113
• 138. Cylinder Bores and Rods …………………………………………………………… 114
• 139. Access Panels ………………………………………………………………………………. 115
• 140. Engine Cover ……………………………………………………………………………. 115
• 141. Engine Side Panels …………………………………………………………………… 116
• 142. Brakes …………………………………………………………………………………………. 117
• 143. Park Brake ……………………………………………………………………………….. 117
• 144. Foot Brake ……………………………………………………………………………….. 119
• 145. Electrical System ……………………………………………………………………………120
• 146. Battery ……………………………………………………………………………………..120
• 147. Jump Starting the Engine ……………………………………………………………122
• 148. Fuses ……………………………………………………………………………………….123
• 149. Link Box Fuses ………………………………………………………………………….124
• 150. Relays ……………………………………………………………………………………..125
• 151. Engine ………………………………………………………………………………………….127
• 152. Oil and Filter ……………………………………………………………………………..127
• 153. Cooling System …………………………………………………………………………129
• 154. Front End Accessory Drive Belt …………………………………………………..131
• 155. Air Filter ……………………………………………………………………………………133
• 156. Fuel System …………………………………………………………………………………..135
• 157. Introduction ……………………………………………………………………………….135
• 158. Water Separator and Engine Fuel Filter ………………………………………..135
• 159. Bleeding the System (Tier 2 Machines) …………………………………………141
• 160. Bleeding the System (Tier 3 Machines) …………………………………………142
• 161. Hydraulic System ……………………………………………………………………………143
• 162. Introduction ……………………………………………………………………………….143
• 163. Releasing the Hydraulic Pressure ………………………………………………..144
• 164. Checking the Hydraulic Fluid Level ………………………………………………145
• 165. Changing the Filter Element ………………………………………………………..146
• 166. Transmission …………………………………………………………………………………147
• 167. Gearbox ……………………………………………………………………………………147
• 168. Axles ………………………………………………………………………………………..149
• 169. Tyres and Wheels …………………………………………………………………………..152
• 170. Tyre Inflation ……………………………………………………………………………..152
• 171. Windscreen Washer ……………………………………………………………………….154
• 172. Checking the Level …………………………………………………………………….154
• 173. Optional Attachments
• 174. Introduction ……………………………………………………………………………………155
• 175. Attachments For Your Machine ………………………………………………………..156
• 176. Connecting-Disconnecting Hydraulic Hoses ……………………………………….157
• 177. Introduction ……………………………………………………………………………….157
• 178. Connecting the Hydraulic Hoses ………………………………………………….157
• 179. Disconnecting the Hydraulic Hoses ………………………………………………158
• 180. Quick Release Couplings ……………………………………………………………159
• 181. Specifications
• 182. Static Dimensions …………………………………………………………………………..161
• 183. All Models …………………………………………………………………………………161
• 184. Performance Dimensions ………………………………………………………………..163
• 185. Lift Performance ………………………………………………………………………..163
• 186. Maximum Wading Depth …………………………………………………………….166
• 187. Noise Data …………………………………………………………………………………….167
• 188. Introduction ……………………………………………………………………………….167
• 189. All Machines ……………………………………………………………………………..167
• 190. Vibration Data ………………………………………………………………………………..168
• 191. Introduction ……………………………………………………………………………….168
• 192. All Models …………………………………………………………………………………169
• 193. Tyre Sizes and Pressures ………………………………………………………………..170
• 194. Introduction ……………………………………………………………………………….170
• 195. Specifications ……………………………………………………………………………171
• 196. Warranty Information
• 197. Machine Service Record Sheet ………………………………………………………..173
• 198. Registration Information ………………………………………………………………….175