JCB DE35-42 Reversible Plate Compactor Operator Manual 333-A4259-02

Description

• Model List:
  • DE35-42 Reversible Plate Compactor

• 1. Introduction
• 2. About This Manual ……………………………………………………………………………..1
• 3. Machine Model and Serial Number ………………………………………………….1
• 4. Using this Manual ………………………………………………………………………….1
• 5. Unit of Measurement ……………………………………………………………………..1
• 6. Left Side, Right Side ………………………………………………………………………1
• 7. Using the Machine …………………………………………………………………………1
• 8. Cross References ………………………………………………………………………….1
• 9. Machine Description …………………………………………………………………………..2
• 10. Construction …………………………………………………………………………………2
• 11. Base Plate: ………………………………………………………………………………..2
• 12. Engine Chassis: ………………………………………………………………………….2
• 13. Mode of Operation …………………………………………………………………………2
• 14. Intended Use ………………………………………………………………………………..2
• 15. Area of Application ………………………………………………………………………2
• 16. Care and Safety ………………………………………………………………………………..3
• 17. Safety – Yours and Others ………………………………………………………………3
• 18. Safety Warnings ……………………………………………………………………………3
• 19. Safety Check List ………………………………………………………………………….4
• 20. General Safety ……………………………………………………………………………4
• 21. Operating Safety …………………………………………………………………………5
• 22. Maintenance Safety …………………………………………………………………….6
• 23. Identifying Your Machine …………………………………………………………………….8
• 24. Machine Identification Plate ……………………………………………………………8
• 25. Engine Identification Plate ………………………………………………………………8
• 26. Component Locations ……………………………………………………………………9
• 27. Safety Labels …………………………………………………………………………………..10
• 28. Introduction …………………………………………………………………………………10
• 29. Safety Label Identification ……………………………………………………………. 11
• 30. Part Number and Description ……………………………………………………..12
• 31. Operation
• 32. Introduction ……………………………………………………………………………………..16
• 33. Before Use ……………………………………………………………………………………..17
• 34. Drive Controls ………………………………………………………………………………….18
• 35. Drive Controls ……………………………………………………………………………..18
• 36. Steering Arm ……………………………………………………………………………….18
• 37. Drive Lever …………………………………………………………………………………18
• 38. Throttle Lever ……………………………………………………………………………..18
• 39. Drive Controls ………………………………………………………………………………….19
• 40. Drive Controls ……………………………………………………………………………..19
• 41. Steering Arm ……………………………………………………………………………….19
• 42. Drive Lever …………………………………………………………………………………19
• 43. Throttle and Vibration Lever ………………………………………………………….19
• 44. Before Starting the Engine …………………………………………………………………20
• 45. Operating Practices ……………………………………………………………………..20
• 46. Starting the Engine …………………………………………………………………………..21
• 47. Raising and Lowering the Steering Arm ………………………………………….21
• 48. Raising the Steering Arm ……………………………………………………………21
• 49. Getting the Machine Moving ………………………………………………………………24
• 50. Operating Procedure ……………………………………………………………………24
• 51. Stopping and Parking the Machine ……………………………………………………..25
• 52. Working with the Machine …………………………………………………………………26
• 53. Introduction …………………………………………………………………………………26
• 54. Safety Warnings ………………………………………………………………………….26
• 55. Intended Use ………………………………………………………………………………26
• 56. Area of Application …………………………………………………………………….26
• 57. Use of Machines on Gradients or Slopes ………………………………………..27
• 58. Operating Environment ……………………………………………………………………..28
• 59. Low Temperatures ……………………………………………………………………….28
• 60. High Temperatures ………………………………………………………………………28
• 61. Dusty or Sandy Areas ………………………………………………………………….28
• 62. Coastal Regions ………………………………………………………………………….28
• 63. Wet or Soft Ground ………………………………………………………………………28
• 64. Refuelling the Machine ……………………………………………………………………..29
• 65. Filling the Tank ……………………………………………………………………………29
• 66. Moving a Disabled Machine ………………………………………………………………30
• 67. Retrieval …………………………………………………………………………………….30
• 68. Lifting a Machine ……………………………………………………………………………..31
• 69. Storage of the Machine …………………………………………………………………….32
• 70. Introduction …………………………………………………………………………………32
• 71. Storage Area ………………………………………………………………………………32
• 72. Prepare the Machine for Storage …………………………………………………..32
• 73. Put the Machine into Storage ………………………………………………………..32
• 74. During Storage ……………………………………………………………………………32
• 75. Taking the Machine Out of Storage ………………………………………………..33
• 76. Transporting the Machine ………………………………………………………………….34
• 77. Routine Maintenance
• 78. Service Requirements ………………………………………………………………………36
• 79. Introduction …………………………………………………………………………………36
• 80. Owner-Operator Support ………………………………………………………………36
• 81. Service-Maintenance Agreements …………………………………………………36
• 82. Health and Safety …………………………………………………………………………….37
• 83. Lubricants …………………………………………………………………………………..37
• 84. Introduction ………………………………………………………………………………37
• 85. Hygiene ……………………………………………………………………………………37
• 86. Storage ……………………………………………………………………………………37
• 87. Waste Disposal …………………………………………………………………………37
• 88. Handling …………………………………………………………………………………..37
• 89. First Aid – Oil …………………………………………………………………………….38
• 90. Spillage ……………………………………………………………………………………38
• 91. Fires ………………………………………………………………………………………..38
• 92. Service Schedules ……………………………………………………………………………39
• 93. Introduction …………………………………………………………………………………39
• 94. How to Use the Service Schedules ………………………………………………..39
• 95. Calendar Equivalents …………………………………………………………………..39
• 96. Pre-start Cold Checks, Service Points and Fluid Levels ……………………40
• 97. Functional Test and Final Inspection ………………………………………………41
• 98. Fluids, Lubricants and Capacities ……………………………………………………….42
• 99. Fuel …………………………………………………………………………………………..43
• 100. Sulphur Content ………………………………………………………………………..43
• 101. Effects of Fuel Contaminates ………………………………………………………43
• 102. Prepare the Machine for Maintenance ………………………………………………..44
• 103. Introduction …………………………………………………………………………………44
• 104. How to Make the Machine Safe …………………………………………………….44
• 105. Cleaning the Machine ……………………………………………………………………….45
• 106. Introduction …………………………………………………………………………………45
• 107. Detergents ……………………………………………………………………………….45
• 108. Pressure Washing and Steam Cleaning ……………………………………….45
• 109. Preparing the Machine for Cleaning ……………………………………………….45
• 110. Cleaning the Machine …………………………………………………………………..45
• 111. Checking for Damage ……………………………………………………………………….46
• 112. Check the Machine Body and Structure ………………………………………….46
• 113. Check the Hydraulic Hoses and Fittings …………………………………………46
• 114. Check the Controls ………………………………………………………………………46
• 115. Access Panels …………………………………………………………………………………47
• 116. Top Access Panel ………………………………………………………………………..47
• 117. Engine Access Panel …………………………………………………………………..47
• 118. Electrical System ……………………………………………………………………………..48
• 119. Battery ……………………………………………………………………………………….48
• 120. Battery Disconnection-Connection ……………………………………………….48
• 121. Charging ………………………………………………………………………………….48
• 122. Battery Removal ………………………………………………………………………….49
• 123. Fuses …………………………………………………………………………………………49
• 124. Introduction ………………………………………………………………………………49
• 125. Vibrating Plate …………………………………………………………………………………50
• 126. Engine Oil Level Check ………………………………………………………………..50
• 127. Engine Oil Change ………………………………………………………………………50
• 128. Excitor Oil Level Check ………………………………………………………………..51
• 129. Exciter Oil Change ………………………………………………………………………52
• 130. Air Filter ……………………………………………………………………………………..53
• 131. Cleaning or Replacing the Filter Element ……………………………………..53
• 132. Plate Vibrator ………………………………………………………………………………54
• 133. Drive Belt Adjustment …………………………………………………………………..55
• 134. Handle Grease ……………………………………………………………………………57
• 135. Fuel System …………………………………………………………………………………….58
• 136. Introduction …………………………………………………………………………………58
• 137. Draining the Fuel Tank …………………………………………………………………59
• 138. Water Separator and Engine Fuel Filter ………………………………………….59
• 139. Fuel Filter Element …………………………………………………………………….60
• 140. Cartridge Filter Replacement ………………………………………………………60
• 141. Troubleshooting ……………………………………………………………………………….61
• 142. Specifications
• 143. Static Dimensions …………………………………………………………………………….63
• 144. Performance Dimensions ………………………………………………………………….64
• 145. Noise Data ………………………………………………………………………………………65
• 146. Vibration Data ………………………………………………………………………………….66
• 147. Minimising Exposure to Vibration …………………………………………………..66
• 148. JCB Service and Warranty
• 149. JCB Attachments ……………………………………………………………………………..67
• 150. Important ……………………………………………………………………………………67
• 151. Warranty Policy …………………………………………………………………………..67
• 152. Warranty and Procedure …………………………………………………………………..68
• 153. EC Declaration of Conformity …………………………………………………………….69
• 154. Introduction …………………………………………………………………………………69
• 155. Explanation of the EC Declaration of Conformity ……………………………..71