JCB G60RX to G115QX Operator Manual 9811-4600

Description

• Model List:
  • G60RX, G65X, G65QX, G80RX, G90X, G90QX, G100RX, G115X, G115QX

• 1. Introduction
• 2. Machine Model and Serial Number ………………………………………………………1
• 3. About This Manual ……………………………………………………………………………..2
• 4. Component Identification …………………………………………………………………….3
• 5. Important Information …………………………………………………………………………5
• 6. Safety, Yours and Others …………………………………………………………………….6
• 7. Checklists …………………………………………………………………………………………7
• 8. Installation
• 9. Unpacking ……………………………………………………………………………………….13
• 10. Site Installation ………………………………………………………………………………..14
• 11. Outdoor Installations. ………………………………………………………………………..15
• 12. Indoor installations ……………………………………………………………………………16
• 13. Routine Maintenance
• 14. Service Requirements ………………………………………………………………………23
• 15. Health and Safety …………………………………………………………………………….24
• 16. Service Schedules ……………………………………………………………………………26
• 17. Battery ……………………………………………………………………………………………28
• 18. Cooling System ……………………………………………………………………………….29
• 19. Pre Start Checks ………………………………………………………………………………31
• 20. Checks After Running ……………………………………………………………………….32
• 21. Cleaning …………………………………………………………………………………………33
• 22. CP1 and CP2 Digital Control Panels
• 23. Introduction ……………………………………………………………………………………..35
• 24. Control Panel Front Views …………………………………………………………………37
• 25. Control Panel Push Buttons ………………………………………………………………39
• 26. Data LEDs ………………………………………………………………………………………41
• 27. Starting and Stopping – Manual Mode …………………………………………………43
• 28. Starting and Stopping – Automatic Mode ……………………………………………..44
• 29. Operational Modes …………………………………………………………………………..45
• 30. Alarms ……………………………………………………………………………………………47
• 31. Transfer Fuel Pump (Optional) …………………………………………………………..49
• 32. ATP1 Digital Control Panel (option)
• 33. Introduction ……………………………………………………………………………………..51
• 34. Control Panel Front View …………………………………………………………………..52
• 35. Control Panel Push Buttons ………………………………………………………………53
• 36. Data LEDs ………………………………………………………………………………………55
• 37. Starting and Stopping – Manual Mode …………………………………………………56
• 38. Starting and Stopping – Automatic Mode ……………………………………………..57
• 39. Operational Modes …………………………………………………………………………..58
• 40. Inputs and Outputs …………………………………………………………………………..59
• 41. Alarms ……………………………………………………………………………………………60
• 42. Electrical Characteristics …………………………………………………………………..64
• 43. Alternator
• 44. Introduction ……………………………………………………………………………………..67
• 45. Installation ………………………………………………………………………………………68
• 46. Alternator Terminal Connections ………………………………………………………..73
• 47. Fault Finding ……………………………………………………………………………………76
• 48. Service and Maintenance ………………………………………………………………….79
• 49. Spares and After Sales Service ………………………………………………………….80
• 50. Engine – General Information
• 51. Introduction ……………………………………………………………………………………..81
• 52. Engine – Identifying the Engine
• 53. Engine Identification Plate …………………………………………………………………83
• 54. Engine Component Identification ………………………………………………………..84
• 55. Engine – Fluids, Lubricants and Capacities
• 56. Engine Lubricating Oil ………………………………………………………………………87
• 57. Fuel ……………………………………………………………………………………………….88
• 58. Engine – Routine Maintenance
• 59. Introduction ……………………………………………………………………………………..95
• 60. Cleaning the Engine …………………………………………………………………………96
• 61. Engine Oil and Filter …………………………………………………………………………97
• 62. Engine Cooling System …………………………………………………………………..100
• 63. Engine Fuel System ……………………………………………………………………….102
• 64. Air Intake System …………………………………………………………………………..106
• 65. Engine – Fault Finding
• 66. Introduction ……………………………………………………………………………………109
• 67. A Charts – Engine ………………………………………………………………………….. 111
• 68. B Charts – Fuel ……………………………………………………………………………… 115
• 69. C Charts – Lubricating Oil ……………………………………………………………….. 116
• 70. D Charts – Coolant …………………………………………………………………………. 118
• 71. Engine – Technical Data and Specifications
• 72. Basic Engine Data ………………………………………………………………………….121
• 73. Connection and Wiring Diagrams
• 74. Introduction ……………………………………………………………………………………123
• 75. CP1 and CP2 Wiring Diagrams ………………………………………………………..124
• 76. ATP1 Wiring Diagrams ……………………………………………………………………138
• 77. Socket Wiring – Rental Specification Only ………………………………………….144
• 78. Warranty
• 79. Warranty Information ………………………………………………………………………145
• 80. JCB Technical Service …………………………………………………………………….146