Name: JCB JS130 (T3) Operator Manual 9821-9800
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Description

Model List:
- JS130 (T3)

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
10. Safety Warnings …………………………………………………………………………………………………………………… 2
11. General Safety …………………………………………………………………………………………………………………….. 2
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 3
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 5
16. Product Compliance ……………………………………………………………………………………………………………… 5
17. Description
18. General ……………………………………………………………………………………………………………………………….. 6
19. Intended Use ……………………………………………………………………………………………………………………….. 6
20. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
21. Optional Equipment and Attachments …………………………………………………………………………………….. 6
22. Danger Zone ……………………………………………………………………………………………………………………….. 6
23. Main Component Locations …………………………………………………………………………………………………… 7
24. Product and Component Identification
25. Machine ………………………………………………………………………………………………………………………………. 8
26. Engine ………………………………………………………………………………………………………………………………… 9
27. Operator Protective Structure ………………………………………………………………………………………………. 10
28. Safety Labels
29. General ……………………………………………………………………………………………………………………………… 12
30. Safety Label Identification ……………………………………………………………………………………………………. 13
31. Operator Station
32. Component Locations …………………………………………………………………………………………………………. 16
33. Console Switches
34. General ……………………………………………………………………………………………………………………………… 17
35. Work Lights ……………………………………………………………………………………………………………………….. 17
36. Beacon ……………………………………………………………………………………………………………………………… 17
37. Seat Heater ……………………………………………………………………………………………………………………….. 17
38. Seat Ventilation ………………………………………………………………………………………………………………….. 18
39. Control Locks …………………………………………………………………………………………………………………….. 18
40. Excavator Arm Quickhitch …………………………………………………………………………………………………… 18
41. Radio Mute ………………………………………………………………………………………………………………………… 18
42. Engine Stop Switch ……………………………………………………………………………………………………………. 18
43. Slew Lock …………………………………………………………………………………………………………………………. 18
44. Cushion …………………………………………………………………………………………………………………………….. 18
45. Window Washer …………………………………………………………………………………………………………………. 19
46. Window Wipers ………………………………………………………………………………………………………………….. 19
47. Front Lower Window Wiper …………………………………………………………………………………………………. 19
48. Cab Raise-Lower ……………………………………………………………………………………………………………….. 19
49. Interior Switches
50. Ignition Switch ……………………………………………………………………………………………………………………. 20
51. Cab Interior Light ……………………………………………………………………………………………………………….. 20
52. Operation
53. Introduction
54. General ……………………………………………………………………………………………………………………………… 23
55. Operating Safety
56. General ……………………………………………………………………………………………………………………………… 24
57. Worksite Safety ………………………………………………………………………………………………………………….. 26
58. Risk Assessment ……………………………………………………………………………………………………………….. 27
59. Walk-Around Inspection
60. General ……………………………………………………………………………………………………………………………… 29
61. Entering and Leaving the Operator Station
62. General ……………………………………………………………………………………………………………………………… 30
63. Emergency Exit ………………………………………………………………………………………………………………….. 34
64. Doors
65. Operator Door ……………………………………………………………………………………………………………………. 36
66. Windows
67. Front Window …………………………………………………………………………………………………………………….. 38
68. Side Window ……………………………………………………………………………………………………………………… 39
69. Sun Visor-Sunblind
70. Sunblind ……………………………………………………………………………………………………………………………. 41
71. Before Starting the Engine
72. General ……………………………………………………………………………………………………………………………… 43
73. Operator Seat
74. General ……………………………………………………………………………………………………………………………… 45
75. Suspension Seat ………………………………………………………………………………………………………………… 45
76. Heated Seat Controls …………………………………………………………………………………………………………. 46
77. Seat Ventilation Controls …………………………………………………………………………………………………….. 46
78. Seat Belt
79. General ……………………………………………………………………………………………………………………………… 47
80. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 47
81. Static Seat Belt ………………………………………………………………………………………………………………….. 48
82. Mirrors
83. General ……………………………………………………………………………………………………………………………… 51
84. Starting the Engine
85. General ……………………………………………………………………………………………………………………………… 56
86. Immobiliser ………………………………………………………………………………………………………………………… 57
87. Warming Up ………………………………………………………………………………………………………………………. 58
88. Stopping and Parking
89. General ……………………………………………………………………………………………………………………………… 60
90. Preparing for Travel
91. General ……………………………………………………………………………………………………………………………… 61
92. Preparing for Worksite Travel ………………………………………………………………………………………………. 61
93. Beacon ……………………………………………………………………………………………………………………………… 62
94. Locks
95. General ……………………………………………………………………………………………………………………………… 63
96. Control Lock ………………………………………………………………………………………………………………………. 63
97. Drive Controls
98. Track Controls ……………………………………………………………………………………………………………………. 65
99. Travel Speed Selector ………………………………………………………………………………………………………… 66
100. Instruments
101. General ……………………………………………………………………………………………………………………………… 68
102. Instrument Panel ………………………………………………………………………………………………………………… 69
103. Getting the Machine Moving
104. General ……………………………………………………………………………………………………………………………… 91
105. Driving the Machine
106. General ……………………………………………………………………………………………………………………………… 94
107. Towing Other Equipment …………………………………………………………………………………………………….. 95
108. Operating Levers-Pedals
109. General ……………………………………………………………………………………………………………………………… 96
110. Control Layouts ………………………………………………………………………………………………………………….. 96
111. Excavator Arm Controls ………………………………………………………………………………………………………. 96
112. Dozer Blade Controls ……………………………………………………………………………………………………….. 101
113. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 101
114. Lifting and Loading
115. General ……………………………………………………………………………………………………………………………. 105
116. Load Charts …………………………………………………………………………………………………………………….. 105
117. Overload Warning System …………………………………………………………………………………………………. 106
118. Working with the Excavator Arm
119. General ……………………………………………………………………………………………………………………………. 108
120. Preparing to Use the Excavator Arm ………………………………………………………………………………….. 108
121. Lifting With the Excavator Arm …………………………………………………………………………………………… 108
122. Digging ……………………………………………………………………………………………………………………………. 109
123. Changing the Bucket Linkage ……………………………………………………………………………………………. 114
124. Dipper Stroke Limiter ………………………………………………………………………………………………………… 115
125. Working with the Dozer Blade
126. General ……………………………………………………………………………………………………………………………. 118
127. Dozing and Grading ………………………………………………………………………………………………………….. 118
128. Scraping and Cutting ………………………………………………………………………………………………………… 118
129. Backfilling ………………………………………………………………………………………………………………………… 118
130. Slopes
131. General ……………………………………………………………………………………………………………………………. 120
132. Driving on Slopes …………………………………………………………………………………………………………….. 120
133. Working on Slopes …………………………………………………………………………………………………………… 122
134. Heating, Ventilating and Air-Conditioning (HVAC)
135. General ……………………………………………………………………………………………………………………………. 124
136. Air-Conditioning Controls …………………………………………………………………………………………………… 124
137. Power Sockets
138. Auxiliary Power Socket ……………………………………………………………………………………………………… 127
139. Battery Isolator
140. General ……………………………………………………………………………………………………………………………. 128
141. Fire Extinguisher
142. General ……………………………………………………………………………………………………………………………. 129
143. Moving a Disabled Product
144. General ……………………………………………………………………………………………………………………………. 131
145. Getting the Machine Unstuck …………………………………………………………………………………………….. 131
146. Jump-Starting the Engine ………………………………………………………………………………………………….. 132
147. Retrieval ………………………………………………………………………………………………………………………….. 133
148. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 133
149. Lifting the Product
150. General ……………………………………………………………………………………………………………………………. 135
151. Transporting the Product
152. General ……………………………………………………………………………………………………………………………. 137
153. Loading the Product onto the Transporting Vehicle-Trailer ……………………………………………………… 137
154. Unloading the Product from the Transporting Vehicle-Trailer ………………………………………………….. 139
155. Operating Environment
156. General ……………………………………………………………………………………………………………………………. 141
157. Operating in Low Temperatures …………………………………………………………………………………………. 141
158. Operating in High Temperatures …………………………………………………………………………………………. 141
159. Cab Filters ……………………………………………………………………………………………………………………….. 142
160. Refuelling
161. General ……………………………………………………………………………………………………………………………. 143
162. Low Fuel Levels ……………………………………………………………………………………………………………….. 143
163. Filling the Tank …………………………………………………………………………………………………………………. 143
164. Attachments
165. Working with Attachments
166. Introduction ………………………………………………………………………………………………………………………. 147
167. Attachments for your Product …………………………………………………………………………………………….. 147
168. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 148
169. Impact Protection ……………………………………………………………………………………………………………… 151
170. Direct-Mounted Attachments
171. General ……………………………………………………………………………………………………………………………. 152
172. Quickhitch
173. Excavator Arm Quickhitch …………………………………………………………………………………………………. 155
174. Buckets
175. General ……………………………………………………………………………………………………………………………. 158
176. Bucket Teeth ……………………………………………………………………………………………………………………. 158
177. Preservation and Storage
178. Cleaning
179. General ……………………………………………………………………………………………………………………………. 161
180. Preparation ………………………………………………………………………………………………………………………. 161
181. Checking For Damage
182. General ……………………………………………………………………………………………………………………………. 163
183. Storage
184. General ……………………………………………………………………………………………………………………………. 164
185. Put into Storage ……………………………………………………………………………………………………………….. 164
186. During Storage …………………………………………………………………………………………………………………. 164
187. Take out of Storage ………………………………………………………………………………………………………….. 165
188. Security
189. General ……………………………………………………………………………………………………………………………. 166
190. JCB Plantguard ………………………………………………………………………………………………………………… 166
191. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 166
192. LiveLink …………………………………………………………………………………………………………………………… 166
193. Maintenance
194. Introduction
195. General ……………………………………………………………………………………………………………………………. 167
196. Owner-Operator Support ……………………………………………………………………………………………………. 167
197. Service-Maintenance Agreements ………………………………………………………………………………………. 167
198. Obtaining Spare Parts ………………………………………………………………………………………………………. 168
199. Maintenance Safety
200. General ……………………………………………………………………………………………………………………………. 169
201. Fluids and Lubricants ……………………………………………………………………………………………………….. 170
202. Maintenance Schedules
203. General ……………………………………………………………………………………………………………………………. 174
204. How to Use the Maintenance Schedules …………………………………………………………………………….. 174
205. Maintenance Intervals ……………………………………………………………………………………………………….. 174
206. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 176
207. Functional Tests and Final Inspection …………………………………………………………………………………. 179
208. Maintenance Positions
209. General ……………………………………………………………………………………………………………………………. 181
210. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 181
211. Service Points
212. General ……………………………………………………………………………………………………………………………. 182
213. Access Apertures
214. General ……………………………………………………………………………………………………………………………. 188
215. Battery Cover …………………………………………………………………………………………………………………… 188
216. Engine Compartment Cover ………………………………………………………………………………………………. 188
217. Hydraulic Compartment Cover …………………………………………………………………………………………… 189
218. Tools
219. General ……………………………………………………………………………………………………………………………. 191
220. Toolbox ……………………………………………………………………………………………………………………………. 191
221. Lubrication
222. General ……………………………………………………………………………………………………………………………. 192
223. Preparation ………………………………………………………………………………………………………………………. 192
224. Attachments
225. General …………………………………………………………………………………………………………………………… 193
226. Body and Framework
227. General …………………………………………………………………………………………………………………………… 194
228. Slew Ring Bearings ………………………………………………………………………………………………………….. 194
229. Pivot Pins ………………………………………………………………………………………………………………………… 195
230. Operator Station
231. General …………………………………………………………………………………………………………………………… 197
232. Operator Protective Structure …………………………………………………………………………………………….. 197
233. Seat ………………………………………………………………………………………………………………………………… 199
234. Seat Belt …………………………………………………………………………………………………………………………. 199
235. Controls …………………………………………………………………………………………………………………………… 200
236. Engine
237. General …………………………………………………………………………………………………………………………… 201
238. Oil …………………………………………………………………………………………………………………………………… 201
239. Drive Belt ………………………………………………………………………………………………………………………… 203
240. Air Filter
241. General …………………………………………………………………………………………………………………………… 204
242. Pre-Cleaner ……………………………………………………………………………………………………………………… 204
243. Dust Valve ………………………………………………………………………………………………………………………. 204
244. Fuel System
245. General …………………………………………………………………………………………………………………………… 205
246. Tank ……………………………………………………………………………………………………………………………….. 206
247. Fuel Filter ………………………………………………………………………………………………………………………… 207
248. Water Separator ………………………………………………………………………………………………………………. 207
249. Cooling System
250. General …………………………………………………………………………………………………………………………… 209
251. Coolant ……………………………………………………………………………………………………………………………. 209
252. Cooling Pack …………………………………………………………………………………………………………………… 210
253. Tracks
254. General …………………………………………………………………………………………………………………………… 211
255. Steel ……………………………………………………………………………………………………………………………….. 212
256. Idler Wheels …………………………………………………………………………………………………………………….. 213
257. Rollers …………………………………………………………………………………………………………………………….. 213
258. Track