JCB JS175W Operator Manual 9801-9470

Description

• Model List:
  • JS175W

• 1. Safety Notices
• 2. Introduction ……………………………………………………………………………………….1
• 3. Introduction
• 4. About this Manual ………………………………………………………………………………3
• 5. Machine Model and Serial Number ………………………………………………….3
• 6. Using this Manual ………………………………………………………………………….3
• 7. Units of Measurement ……………………………………………………………………3
• 8. Left Side, Right Side ………………………………………………………………………3
• 9. Using the Machine …………………………………………………………………………3
• 10. Cross References ………………………………………………………………………….3
• 11. Machine Description …………………………………………………………………………..4
• 12. The JCB Wheeled Excavator ………………………………………………………….4
• 13. Component Locations ……………………………………………………………………4
• 14. Safety Check List ……………………………………………………………………………….6
• 15. Safety – Yours and Others ………………………………………………………………6
• 16. General Safety ……………………………………………………………………………..6
• 17. Operating Safety …………………………………………………………………………..8
• 18. Maintenance Safety ……………………………………………………………………….9
• 19. Safety Decals ……………………………………………………………………………..12
• 20. Identifying Your Machine …………………………………………………………………..19
• 21. Data Plate …………………………………………………………………………………..19
• 22. Typical Product Identification Number (PIN) ……………………………………19
• 23. Typical Engine Identification Number ……………………………………………..19
• 24. Machine Security ……………………………………………………………………………..20
• 25. JCB Plantguard …………………………………………………………………………..20
• 26. Operation
• 27. Introduction ……………………………………………………………………………………..21
• 28. Before Entering the Cab ……………………………………………………………………22
• 29. Entering and Leaving the Cab ……………………………………………………………23
• 30. Entering the Cab …………………………………………………………………………23
• 31. Leaving the Cab ………………………………………………………………………….23
• 32. Doors and Windows …………………………………………………………………………24
• 33. Opening and Closing the Door ………………………………………………………24
• 34. Opening and Closing the Front Upper Window ………………………………..24
• 35. Opening and Closing The Front Lower Window ……………………………….25
• 36. Door Sliding Window. …………………………………………………………………..25
• 37. Opening and Closing the Sunblind …………………………………………………26
• 38. Emergency Exit …………………………………………………………………………..26
• 39. Seat Controls …………………………………………………………………………………..27
• 40. Operators Seat-Console ……………………………………………………………….27
• 41. Operators Seat – Standard-Heated …………………………………………………27
• 42. Air Suspension Seat …………………………………………………………………….28
• 43. Steering Column ………………………………………………………………………………29
• 44. Adjusting the Steering Column ………………………………………………………29
• 45. Seat Belts ……………………………………………………………………………………….30
• 46. Static Seat Belt ……………………………………………………………………………30
• 47. Cab Layout ……………………………………………………………………………………..31
• 48. Location of Controls and Components ……………………………………………31
• 49. Driver Controls and Switches …………………………………………………………….33
• 50. Drive Controls ……………………………………………………………………………..33
• 51. Right Console ……………………………………………………………………………..34
• 52. Left Console ……………………………………………………………………………….36
• 53. Left Console Switch Panel ……………………………………………………………37
• 54. Multi Purpose Steering Column Switch …………………………………………..38
• 55. Monitor Panel ……………………………………………………………………………..39
• 56. Fascia Panel ……………………………………………………………………………….45
• 57. Emergency back-up switch …………………………………………………………..46
• 58. One Touch – Automatic Idle Switch …………………………………………………47
• 59. Heater-Air Conditioning Controls ……………………………………………………48
• 60. Radio (If fitted) …………………………………………………………………………….49
• 61. Cab Interior Lights ……………………………………………………………………….49
• 62. Overload Protection ………………………………………………………………………….50
• 63. Overload Warning System …………………………………………………………….50
• 64. Safety Equipment …………………………………………………………………………….51
• 65. Mirrors ……………………………………………………………………………………….51
• 66. Fire Extinguisher (If fitted) …………………………………………………………….52
• 67. Before Starting the Engine …………………………………………………………………53
• 68. Starting the Engine …………………………………………………………………………..54
• 69. Warming-Up ……………………………………………………………………………….55
• 70. Stopping and Parking the Machine ……………………………………………………..56
• 71. Stopping and Parking …………………………………………………………………..56
• 72. Emergency Stopping of the Engine ………………………………………………..57
• 73. Operating Environment ……………………………………………………………………..58
• 74. Operating in Cold Climates …………………………………………………………..58
• 75. Operating in a Cold Climate (Below 0°C) ………………………………………..58
• 76. Operating in a Hot Climate (Above 35°C) ……………………………………….59
• 77. Operating in Dusty or Sandy Areas ………………………………………………..59
• 78. Operating in Coastal Regions ……………………………………………………….59
• 79. Operating on Wet or Soft Ground …………………………………………………..59
• 80. Working with your Machine ……………………………………………………………….60
• 81. Operating Practices and Site Safety ………………………………………………60
• 82. Travel Mode ………………………………………………………………………………..62
• 83. Excavating Controls …………………………………………………………………….65
• 84. stabilisers (if fitted) ………………………………………………………………………70
• 85. Dozer (if fitted) …………………………………………………………………………….71
• 86. Bucket ……………………………………………………………………………………….72
• 87. Digging ………………………………………………………………………………………76
• 88. Pulling Out from Soft Ground ………………………………………………………..78
• 89. Lifting …………………………………………………………………………………………79
• 90. Refuelling ……………………………………………………………………………………….80
• 91. Fuel Level …………………………………………………………………………………..80
• 92. Filling the Tank ……………………………………………………………………………80
• 93. Petrol …………………………………………………………………………………………80
• 94. Refuelling Pump ………………………………………………………………………….81
• 95. Moving a Disabled Machine ………………………………………………………………82
• 96. Limp Mode ………………………………………………………………………………….82
• 97. Mechanical Engine RPM Override …………………………………………………82
• 98. Towing a Disabled Machine. ………………………………………………………………83
• 99. Preparing for Towing ……………………………………………………………………83
• 100. Transporting the Machine ………………………………………………………………….84
• 101. Lifting the Machine …………………………………………………………………………..86
• 102. Storage …………………………………………………………………………………………..87
• 103. Storage Sites ………………………………………………………………………………87
• 104. Putting into Storage ……………………………………………………………………..87
• 105. During Storage ……………………………………………………………………………87
• 106. Taking Out of Storage …………………………………………………………………..87
• 107. Anti-Vandalism Guards (option) ………………………………………………………….88
• 108. Unpacking the Guards ………………………………………………………………….88
• 109. Fitting the Guards ………………………………………………………………………..88
• 110. Removing the Guards ………………………………………………………………….89
• 111. Storing the Guards ………………………………………………………………………89
• 112. Maintenance
• 113. Service Requirements ………………………………………………………………………91
• 114. Introduction …………………………………………………………………………………91
• 115. Owner-Operator Support ………………………………………………………………91
• 116. Service-Maintenance Agreements …………………………………………………91
• 117. Obtaining Replacement Parts ………………………………………………………..92
• 118. Lifting Regulations – Inspections and Tests ……………………………………..92
• 119. Health and Safety …………………………………………………………………………….93
• 120. Lubricants …………………………………………………………………………………..93
• 121. Battery ……………………………………………………………………………………….95
• 122. First Aid – Electrolyte ……………………………………………………………………95
• 123. Service Schedules ……………………………………………………………………………97
• 124. Introduction …………………………………………………………………………………97
• 125. How to Use the Service Schedules ………………………………………………..97
• 126. Pre Start Cold Checks, Service Points and Fluid Levels ……………………98
• 127. Functional Test and Final Inspection …………………………………………….101
• 128. Service Intervals for Attachments …………………………………………………103
• 129. Periodic Replacement of Safety Related Components ……………………104
• 130. Lubricants and Capacities ……………………………………………………………….105
• 131. JS175W and Variants …………………………………………………………………105
• 132. Engine Lubrication Chart …………………………………………………………….106
• 133. Hydraulic Oil Chart …………………………………………………………………….106
• 134. Cleaning the Machine ……………………………………………………………………..107
• 135. Exterior …………………………………………………………………………………….107
• 136. Interior ……………………………………………………………………………………..107
• 137. Checking for Damage ……………………………………………………………………..108
• 138. Daily Checking ……………………………………………………………………………….109
• 139. Bolt and Nut Torque Specifications …………………………………………………… 111
• 140. JS175W and Variants ………………………………………………………………… 111
• 141. Checking the FOPS Structure …………………………………………………………. 113
• 142. Seat Belt ………………………………………………………………………………………. 114
• 143. Checking the Seat Belt Condition and Security ……………………………… 114
• 144. Greasing ………………………………………………………………………………………. 115
• 145. General Notes ………………………………………………………………………….. 115
• 146. Slew Ring Bearing …………………………………………………………………….. 115
• 147. Slew Ring Teeth and Slew Pinion ………………………………………………… 115
• 148. Greasing Points ………………………………………………………………………… 116
• 149. Tyres and Wheels ………………………………………………………………………….. 118
• 150. Tyre Inflation …………………………………………………………………………….. 118
• 151. Checking the Wheel Nut Tightness ……………………………………………… 118
• 152. Electrical System …………………………………………………………………………… 119
• 153. Battery …………………………………………………………………………………….. 119
• 154. Jump-Starting the Engine ……………………………………………………………121
• 155. Fuses ……………………………………………………………………………………….122
• 156. Engine ………………………………………………………………………………………….123
• 157. Checking the Oil Level ……………………………………………………………….123
• 158. Changing the Oil and Filter ………………………………………………………….123
• 159. Changing the Outer Air Filter Element ………………………………………….125
• 160. Changing the Inner Air Filter Element …………………………………………..126
• 161. Checking the Fan Belt Tension …………………………………………………….127
• 162. Fitting a New Fan Belt ………………………………………………………………..127
• 163. Checking the Coolant Level ………………………………………………………..128
• 164. Cleaning the Radiator and Oil Cooler ……………………………………………128
• 165. Changing The Coolant ……………………………………………………………….129
• 166. Coolant Mixtures ……………………………………………………………………….130
• 167. Fuel System …………………………………………………………………………………..131
• 168. Types of Fuel …………………………………………………………………………….131
• 169. Filling the Tank and Fuel Level Checking ………………………………………132
• 170. Petrol ……………………………………………………………………………………….132
• 171. Changing the Fuel Filter Element …………………………………………………133
• 172. Cleaning the Lift Pump Strainer ……………………………………………………133
• 173. Draining Fuel Tank Impurities ………………………………………………………134
• 174. Draining the Water Separator and Engine Fuel Filter ………………………135
• 175. Changing the Water Separator Filter …………………………………………….135
• 176. Bleeding the Fuel System …………………………………………………………..136
• 177. Hydraulic System ……………………………………………………………………………137
• 178. Checking the Fluid Level …………………………………………………………….137
• 179. Releasing Tank Pressure ……………………………………………………………138
• 180. Topping-up Fluid Level ……………………………………………………………….138
• 181. Changing the Fluid …………………………………………………………………….139
• 182. Draining Water and Sediment from the Hydraulic Tank ……………………139
• 183. Cleaning-Changing the Suction Strainer ……………………………………….140
• 184. Changing the Return Filter ………………………………………………………….140
• 185. Changing the Plexus Filter ………………………………………………………….141
• 186. Changing the Air Breather Element ………………………………………………142
• 187. Changing the Pilot Oil Filter …………………………………………………………142
• 188. Changing the Breaker In-line Filter ……………………………………………….143
• 189. Changing the Steering Line Filter …………………………………………………144
• 190. Changing the Drain Line Filter ……………………………………………………..144
• 191. Air Bleeding Procedures ……………………………………………………………..145
• 192. Gearboxes …………………………………………………………………………………….147
• 193. Checking the Slew Gearbox Oil Level …………………………………………..147
• 194. Changing the Slew Gearbox Oil Level ………………………………………….147
• 195. Checking the Drive Gearbox Oil Level ………………………………………….148
• 196. Changing the Drive Gearbox Oil ………………………………………………….148
• 197. Front Axle ……………………………………………………………………………………..149
• 198. Checking the Differential Oil Level ……………………………………………….149
• 199. Changing the Differential Oil ……………………………………………………….149
• 200. Checking the Hub Oil Level …………………………………………………………150
• 201. Changing the Hub Oil …………………………………………………………………151
• 202. Rear Axle ………………………………………………………………………………………152
• 203. Checking the Differential-Hub Oil Level …………………………………………152
• 204. Changing the Differential-Hub Oil …………………………………………………153
• 205. Windscreen ……………………………………………………………………………………154
• 206. Washers …………………………………………………………………………………..154
• 207. Troubleshooting ……………………………………………………………………………..155
• 208. Engine and Related Area ……………………………………………………………155
• 209. Monitor Display – Fault Messages ………………………………………………..158
• 210. Operations ………………………………………………………………………………..159
• 211. Hydraulic pump …………………………………………………………………………160
• 212. Working Attachments …………………………………………………………………161
• 213. Slew …………………………………………………………………………………………162
• 214. Hydraulic ram ……………………………………………………………………………162
• 215. Optional Attachments
• 216. Introduction ……………………………………………………………………………………163
• 217. Attachments For Your Machine ……………………………………………………163
• 218. Connecting Hydraulic Hoses ……………………………………………………………164
• 219. Operating Attachments ……………………………………………………………………165
• 220. Hydraulic Rockbreaker ……………………………………………………………………167
• 221. Preparation ……………………………………………………………………………….167
• 222. Operation and Maintenance ………………………………………………………..167
• 223. Hammer Speed Settings …………………………………………………………….168
• 224. Crusher …………………………………………………………………………………………169
• 225. General …………………………………………………………………………………….169
• 226. Preparation ……………………………………………………………………………….169
• 227. Weedcutter ……………………………………………………………………………………170
• 228. Operation ………………………………………………………………………………….170
• 229. Maintenance ……………………………………………………………………………..170
• 230. Specifications
• 231. Static Dimensions …………………………………………………………………………..171
• 232. JS175W – Monoboom …………………………………………………………………171
• 233. JS175W – Triple Articulated Boom ……………………………………………….172
• 234. Operating Weight ……………………………………………………………………………173
• 235. Tyre Pressures ………………………………………………………………………………174
• 236. Lifting (Craning) Regulations and Safe Working Loads ………………………..175
• 237. Lifting Regulations ……………………………………………………………………..175
• 238. Safe Working Loads …………………………………………………………………..175
• 239. Dig Depth Chart ……………………………………………………………………………..176
• 240. JS175W ……………………………………………………………………………………176
• 241. Noise ……………………………………………………………………………………………177
• 242. JS175W ……………………………………………………………………………………177
• 243. Vibration Data ………………………………………………………………………………..178
• 244. Introduction ……………………………………………………………………………….178
• 245. JS175W ……………………………………………………………………………………179