JCB Micro – Micro Plus – Micro 8008 Operator Manual 9811-3600

Description

• Model List:
  • Micro – Micro Plus – Micro 8008

• 1. Safety Notices
• 2. Important Information ……………………………………………………………………….xiii
• 3. The Operator Manual …………………………………………………………………..xiii
• 4. Safety Warnings ………………………………………………………………………….xiv
• 5. Introduction
• 6. Machine Model and Serial Number ………………………………………………………1
• 7. Using this Manual ………………………………………………………………………….1
• 8. Units of Measurement ……………………………………………………………………2
• 9. Left Side, Right Side ………………………………………………………………………2
• 10. Using the Machine …………………………………………………………………………3
• 11. Cross References ………………………………………………………………………….3
• 12. Machine Description …………………………………………………………………………..4
• 13. The JCB Micro Excavator ……………………………………………………………….4
• 14. Intended Use ………………………………………………………………………………..4
• 15. Component Locations ……………………………………………………………………5
• 16. Safety Check List ……………………………………………………………………………….6
• 17. Safety – Yours and Others ………………………………………………………………6
• 18. General Safety ……………………………………………………………………………..7
• 19. Operating Safety …………………………………………………………………………10
• 20. Maintenance Safety ……………………………………………………………………..20
• 21. Safety Decals ………………………………………………………………………………….31
• 22. Introduction …………………………………………………………………………………31
• 23. Safety Decal Recognition ……………………………………………………………..32
• 24. Identifying your Machine ……………………………………………………………………34
• 25. Machine Identification Plate ………………………………………………………….34
• 26. Component Identification Plates …………………………………………………….36
• 27. Machine Security ……………………………………………………………………………..39
• 28. Introduction …………………………………………………………………………………39
• 29. JCB Plantguard …………………………………………………………………………..39
• 30. Construction Equipment Security And Registration Scheme (CESAR) .39
• 31. Operation
• 32. Introduction ……………………………………………………………………………………..41
• 33. Before Mounting the Machine …………………………………………………………….42
• 34. General ………………………………………………………………………………………42
• 35. Lock the Engine Cover …………………………………………………………………44
• 36. Mounting-Dismounting the Machine ……………………………………………………45
• 37. Seat Controls …………………………………………………………………………………..46
• 38. Introduction …………………………………………………………………………………46
• 39. Seat Adjustment ………………………………………………………………………….46
• 40. Seat Belts ……………………………………………………………………………………….48
• 41. Inertia Reel Seat Belt …………………………………………………………………..48
• 42. Cab Layout ……………………………………………………………………………………..52
• 43. Component Key …………………………………………………………………………..52
• 44. Drive Controls, Switches and Instruments ……………………………………………54
• 45. Switches …………………………………………………………………………………….54
• 46. Instrument Panel …………………………………………………………………………56
• 47. Warning Indicators ……………………………………………………………………….56
• 48. Audible Warnings ………………………………………………………………………..57
• 49. Operating Levers-Pedals …………………………………………………………………..58
• 50. Engine Control …………………………………………………………………………….58
• 51. Excavator Controls ………………………………………………………………………59
• 52. Track Controls …………………………………………………………………………….64
• 53. Dozer Controls ……………………………………………………………………………66
• 54. Extending-Retracting Undercarriage ………………………………………………68
• 55. Swing Boom ……………………………………………………………………………….70
• 56. Raise-Lower Boom ………………………………………………………………………72
• 57. Dipper In-Out ………………………………………………………………………………74
• 58. Bucket Close-Open ……………………………………………………………………..75
• 59. Before Starting the Engine …………………………………………………………………76
• 60. Starting the Engine …………………………………………………………………………..79
• 61. Warming Up ………………………………………………………………………………..80
• 62. Preparing the Machine for Travel ……………………………………………………….82
• 63. Preparing for Site Travel ……………………………………………………………….83
• 64. Getting the Machine Moving ………………………………………………………………85
• 65. Operating Practices ……………………………………………………………………..85
• 66. Operating Procedure ……………………………………………………………………86
• 67. Stopping and Parking the Machine ……………………………………………………..87
• 68. Stop the Machine …………………………………………………………………………87
• 69. Vent the Hydraulic System ……………………………………………………………87
• 70. Working with your Machine ……………………………………………………………….89
• 71. Introduction …………………………………………………………………………………89
• 72. Log Moving-Handling ……………………………………………………………………90
• 73. Danger Zone ………………………………………………………………………………90
• 74. Safe Operation ……………………………………………………………………………91
• 75. Safety Warnings ………………………………………………………………………….91
• 76. Operating Safety …………………………………………………………………………96
• 77. Use of Machines on Gradients or Slopes ………………………………………..98
• 78. Digging …………………………………………………………………………………….100
• 79. Tracking On Uneven Ground ……………………………………………………….104
• 80. Digging Near Walls …………………………………………………………………….104
• 81. Digging Up Against Obstructions …………………………………………………104
• 82. Bucket Selection ………………………………………………………………………..106
• 83. Working with the Dozer ………………………………………………………………107
• 84. Using the Dozer Blade Extensions ……………………………………………….109
• 85. Operating Environment …………………………………………………………………… 112
• 86. Introduction ………………………………………………………………………………. 112
• 87. Operating in Low Temperatures ………………………………………………….. 112
• 88. Operating in High Temperatures …………………………………………………. 113
• 89. Refuelling …………………………………………………………………………………….. 114
• 90. Filling the Tank …………………………………………………………………………. 114
• 91. Moving A Disabled Machine ……………………………………………………………. 116
• 92. Introduction ………………………………………………………………………………. 116
• 93. Lowering the Boom in an Emergency ………………………………………….. 116
• 94. Retrieval ………………………………………………………………………………….. 118
• 95. Transporting the Machine ………………………………………………………………..120
• 96. Preparing for Road Travel …………………………………………………………..120
• 97. Before Using the Trailer-Transporter …………………………………………….121
• 98. Loading a Machine onto the Transporting Vehicle-Trailer ………………..122
• 99. Securing the Machine …………………………………………………………………123
• 100. Unloading a Machine from the Transporting Vehicle ……………………….125
• 101. Lifting a Machine ……………………………………………………………………………126
• 102. Storage of the Machine …………………………………………………………………..129
• 103. Introduction ……………………………………………………………………………….129
• 104. Storage Area …………………………………………………………………………….129
• 105. Prepare the Machine for Storage …………………………………………………129
• 106. Put the Machine into Storage ………………………………………………………130
• 107. During Storage ………………………………………………………………………….131
• 108. Take the Machine Out of Storage …………………………………………………132
• 109. Routine Maintenance
• 110. Service Requirements …………………………………………………………………….133
• 111. Introduction ……………………………………………………………………………….133
• 112. Owner-Operator Support …………………………………………………………….134
• 113. Service-Maintenance Agreements ……………………………………………….134
• 114. Initial Service and Inspection (100 Hours) ……………………………………..135
• 115. Initial Service and Inspection (250 Hours) ……………………………………..135
• 116. Lifting Regulations – Inspections and Tests ……………………………………135
• 117. Obtaining Replacement Parts ………………………………………………………136
• 118. Health and Safety …………………………………………………………………………..137
• 119. Lubricants …………………………………………………………………………………137
• 120. Battery ……………………………………………………………………………………..141
• 121. First Aid – Electrolyte ………………………………………………………………….141
• 122. Service Schedules ………………………………………………………………………….145
• 123. Introduction ……………………………………………………………………………….145
• 124. How to Use the Service Schedules ………………………………………………147
• 125. Pre-start Cold Checks, Service Points and Fluid Levels ………………….148
• 126. Functional Test and Final Inspection …………………………………………….153
• 127. Fluids, Lubricants and Capacities ……………………………………………………..155
• 128. Coolant Mixtures ……………………………………………………………………….157
• 129. Fuels ………………………………………………………………………………………..158
• 130. Cleaning the Machine ……………………………………………………………………..164
• 131. Introduction ……………………………………………………………………………….164
• 132. Cleaning the Tracks ……………………………………………………………………166
• 133. Checking for Damage ……………………………………………………………………..168
• 134. Check the Machine Body and Structure ………………………………………..168
• 135. Seat Belt ……………………………………………………………………………………….169
• 136. Check the Seat and Seat Belt ……………………………………………………..169
• 137. ROPS-TOPS Structure ……………………………………………………………………170
• 138. Checking the ROPS-TOPS Structure ……………………………………………170
• 139. Greasing ……………………………………………………………………………………….171
• 140. Introduction ……………………………………………………………………………….171
• 141. Greasing …………………………………………………………………………………..171
• 142. Access Panels ……………………………………………………………………………….175
• 143. Engine Cover …………………………………………………………………………….175
• 144. Electrical System ……………………………………………………………………………177
• 145. Battery ……………………………………………………………………………………..177
• 146. Jump Starting the Engine ……………………………………………………………180
• 147. Bulbs, Fuses and Relays …………………………………………………………….183
• 148. Battery Isolation …………………………………………………………………………184
• 149. Engine Air Filter ……………………………………………………………………………..185
• 150. Changing the Element ………………………………………………………………..185
• 151. Engine ………………………………………………………………………………………….187
• 152. Checking the Oil Level ……………………………………………………………….187
• 153. Changing the Oil and Filter ………………………………………………………….189
• 154. Checking the Coolant Level ………………………………………………………..191
• 155. Changing the Coolant …………………………………………………………………192
• 156. Drive Belt ………………………………………………………………………………….193
• 157. Fuel System …………………………………………………………………………………..194
• 158. Draining the Water Separator and Engine Fuel Filter ………………………194
• 159. Changing the Engine Fuel Filter Element ………………………………………195
• 160. Bleeding the Fuel System …………………………………………………………..196
• 161. Hydraulics ……………………………………………………………………………………..198
• 162. General …………………………………………………………………………………….198
• 163. Checking the Hydraulic Fluid Level ………………………………………………199
• 164. Changing the Filter Element ………………………………………………………..202
• 165. Checking the Ram Piston Rods …………………………………………………..202
• 166. Tracks and Running Gear ……………………………………………………………….203
• 167. Checking the Track Tension ………………………………………………………..203
• 168. Axles …………………………………………………………………………………………….206
• 169. Checking the Track Gearbox Oil ………………………………………………….206
• 170. Changing the Track Gearbox Oil ………………………………………………….206
• 171. Attachments
• 172. Introduction ……………………………………………………………………………………209
• 173. Attachments for your Machine ………………………………………………………….212
• 174. Quick Release Couplings ………………………………………………………………..214
• 175. Connecting and Disconnecting …………………………………………………….214
• 176. Bucket ………………………………………………………………………………………….218
• 177. Bucket Selection ………………………………………………………………………..218
• 178. Removing a Bucket – Non Quickhitch Models ………………………………..219
• 179. Installing a Bucket – Non Quickhitch Models ………………………………….221
• 180. Removing a Bucket from a Quickhitch ………………………………………….222
• 181. Installing a Bucket on a Quickhitch ………………………………………………224
• 182. Replacing Bucket Teeth ………………………………………………………………226
• 183. JCB Hammermaster Breakers ………………………………………………………….227
• 184. Introduction ……………………………………………………………………………….227
• 185. Operation ………………………………………………………………………………….228
• 186. Specifications
• 187. Lifting Regulations and Safe Working Loads ………………………………………231
• 188. Information ……………………………………………………………………………….231
• 189. Static Dimensions …………………………………………………………………………..232
• 190. Performance Dimensions ………………………………………………………………..235
• 191. Noise and Vibration Data …………………………………………………………………238
• 192. Introduction ……………………………………………………………………………….238
• 193. Vibration Data ……………………………………………………………………………240
• 194. Noise Data ………………………………………………………………………………..242
• 195. Warranty Information
• 196. Machine Service Record Sheet ………………………………………………………..243
• 197. Registration Information ………………………………………………………………….248