JCB Micro - Micro Plus - Micro 8008 Operator Manual 9811-6100

JCB Micro - Micro Plus - Micro 8008 Operator Manual 9811-6100 - Image 2

JCB Micro - Micro Plus - Micro 8008 Operator Manual 9811-6100 - Image 3

JCB Micro - Micro Plus - Micro 8008 Operator Manual 9811-6100 - Image 4

JCB Micro - Micro Plus - Micro 8008 Operator Manual 9811-6100 - Image 5

jcb micro micro plus micro 8008 operator manual 9811 6100 2

jcb micro micro plus micro 8008 operator manual 9811 6100 3

JCB Micro – Micro Plus – Micro 8008 Operator Manual 9811-6100

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-6100
Number of Pages: 287
Size: 18.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Micro – Micro Plus – Micro 8008

1. Safety Notices
2. Important Information ……………………………………………………………………….xiii
3. The Operator Manual …………………………………………………………………..xiii
4. Safety Warnings ………………………………………………………………………….xiv
5. Introduction
6. Machine Model and Serial Number ………………………………………………………1
7. Using this Manual ………………………………………………………………………….1
8. Units of Measurement ……………………………………………………………………2
9. Left Side, Right Side ………………………………………………………………………2
10. Cab-Canopy …………………………………………………………………………………3
11. Cross References ………………………………………………………………………….3
12. Machine Description …………………………………………………………………………..5
13. The JCB Micro Excavator ……………………………………………………………….5
14. Intended Use ………………………………………………………………………………..5
15. Component Location ……………………………………………………………………..6
16. Safety Check List ……………………………………………………………………………….8
17. Safety – Yours and Others ………………………………………………………………8
18. General Safety ……………………………………………………………………………..9
19. Operating Safety …………………………………………………………………………12
20. Maintenance Safety ……………………………………………………………………..22
21. Safety Labels …………………………………………………………………………………..34
22. Introduction …………………………………………………………………………………34
23. Safety Label Identification …………………………………………………………….35
24. Part Numbers and Description ………………………………………………………37
25. Identifying your Machine ……………………………………………………………………39
26. Machine Identification Plate ………………………………………………………….39
27. Typical Product Identification Number …………………………………………….40
28. Component Identification Plates …………………………………………………….41
29. Machine Security ……………………………………………………………………………..43
30. Introduction …………………………………………………………………………………43
31. JCB Plantguard …………………………………………………………………………..43
32. Construction Equipment Security And Registration Scheme (CESAR) .43
33. Operation
34. Introduction ……………………………………………………………………………………..45
35. Before Mounting the Machine …………………………………………………………….46
36. General ………………………………………………………………………………………46
37. Lock the Engine Cover …………………………………………………………………48
38. Mounting-Dismounting the Machine ……………………………………………………49
39. Seat Controls …………………………………………………………………………………..50
40. Introduction …………………………………………………………………………………50
41. Seat Adjustment ………………………………………………………………………….50
42. Seat Belts ……………………………………………………………………………………….52
43. Inertia Reel Seat Belt …………………………………………………………………..52
44. Cab Layout ……………………………………………………………………………………..56
45. Component Key …………………………………………………………………………..56
46. Drive Controls, Switches and Instruments ……………………………………………58
47. Switches …………………………………………………………………………………….58
48. Instrument Panel …………………………………………………………………………60
49. Warning Indicators ……………………………………………………………………….60
50. Audible Warnings ………………………………………………………………………..61
51. Operating Levers-Pedals …………………………………………………………………..62
52. Engine Control …………………………………………………………………………….62
53. Excavator Controls ………………………………………………………………………63
54. Track Controls …………………………………………………………………………….68
55. Dozer Controls ……………………………………………………………………………70
56. Extending-Retracting Undercarriage ………………………………………………72
57. Swing Boom ……………………………………………………………………………….74
58. Raise-Lower Boom ………………………………………………………………………76
59. Dipper In-Out ………………………………………………………………………………78
60. Bucket Close-Open ……………………………………………………………………..79
61. Before Starting the Engine …………………………………………………………………80
62. Starting the Engine …………………………………………………………………………..83
63. Warming Up ………………………………………………………………………………..84
64. Preparing the Machine for Travel ……………………………………………………….86
65. Introduction …………………………………………………………………………………86
66. Preparing for Site Travel ……………………………………………………………….87
67. Getting the Machine Moving ………………………………………………………………89
68. Operating Practices ……………………………………………………………………..89
69. Operating Procedure ……………………………………………………………………90
70. Stopping and Parking the Machine ……………………………………………………..91
71. Stop the Machine …………………………………………………………………………91
72. Venting the Hydraulic Pressure ……………………………………………………..91
73. Working with your Machine ……………………………………………………………….93
74. Operating Practices and Site Safety ………………………………………………93
75. Log Moving-Handling ……………………………………………………………………94
76. Danger Zone ………………………………………………………………………………94
77. Clothing and Safety Equipment ……………………………………………………..94
78. Safety Warnings ………………………………………………………………………….95
79. Operating Safety …………………………………………………………………………98
80. Use of Machines on Gradients or Slopes ………………………………………101
81. Digging …………………………………………………………………………………….103
82. Tracking On Uneven Ground ……………………………………………………….107
83. Digging Near Walls …………………………………………………………………….107
84. Digging Up Against Obstructions …………………………………………………107
85. Bucket Selection ………………………………………………………………………..109
86. Working with the Dozer ……………………………………………………………… 110
87. Using the Dozer Blade Extensions ………………………………………………. 112
88. Operating Environment …………………………………………………………………… 115
89. Introduction ………………………………………………………………………………. 115
90. Operating in Low Temperatures ………………………………………………….. 115
91. Operating in High Temperatures …………………………………………………. 116
92. Refuelling the Machine …………………………………………………………………… 117
93. Low Fuel Levels ……………………………………………………………………….. 117
94. Filling the Tank …………………………………………………………………………. 117
95. Moving A Disabled Machine …………………………………………………………….120
96. Introduction ……………………………………………………………………………….120
97. Lowering the Boom in an Emergency …………………………………………..120
98. Retrieval …………………………………………………………………………………..122
99. Transporting the Machine ………………………………………………………………..124
100. Preparing for Road Travel …………………………………………………………..124
101. Before Using the Trailer-Transporter …………………………………………….125
102. Loading a Machine onto the Transporting Vehicle-Trailer ………………..126
103. Securing the Machine …………………………………………………………………127
104. Unloading a Machine from the Transporting Vehicle ……………………….129
105. Lifting a Machine ……………………………………………………………………………130
106. Storage of the Machine …………………………………………………………………..133
107. Introduction ……………………………………………………………………………….133
108. Storage Area …………………………………………………………………………….133
109. Prepare the Machine for Storage …………………………………………………133
110. Put the Machine into Storage ………………………………………………………134
111. During Storage ………………………………………………………………………….135
112. Take the Machine Out of Storage …………………………………………………136
113. Routine Maintenance
114. Service Requirements …………………………………………………………………….137
115. Introduction ……………………………………………………………………………….137
116. Owner-Operator Support …………………………………………………………….138
117. Service-Maintenance Agreements ……………………………………………….139
118. Initial Service and Inspection (100 Hours) ……………………………………..139
119. Fit for Purpose Tests for Lifting Equipment …………………………………….139
120. Obtaining Replacement Parts ………………………………………………………140
121. Health and Safety …………………………………………………………………………..141
122. Lubricants …………………………………………………………………………………141
123. Battery ……………………………………………………………………………………..145
124. Service Schedules ………………………………………………………………………….149
125. Introduction ……………………………………………………………………………….149
126. How to Use the Service Schedules ………………………………………………151
127. Pre-start Cold Checks, Service Points and Fluid Levels ………………….152
128. Functional Test and Final Inspection …………………………………………….157
129. Fluids, Lubricants and Capacities ……………………………………………………..159
130. Coolant Mixtures ……………………………………………………………………….161
131. Fuels ………………………………………………………………………………………..162
132. Tools …………………………………………………………………………………………….168
133. Carrying Tools onto the Machine ………………………………………………….168
134. Prepare the Machine for Maintenance ………………………………………………169
135. Introduction ……………………………………………………………………………….169
136. How to Make the Machine Safe (Boom Lowered) …………………………..170
137. Cleaning the Machine ……………………………………………………………………..171
138. Introduction ……………………………………………………………………………….171
139. Preparing the Machine for Cleaning ……………………………………………..172
140. Cleaning the Tracks ……………………………………………………………………173
141. Checking for Damage ……………………………………………………………………..175
142. Check the Machine Body and Structure ………………………………………..175
143. Check the Tyres ………………………………………………………………………..175
144. Check the Hydraulic Hoses and Fittings ……………………………………….176
145. Check the Seat and Seat Belt ……………………………………………………..177
146. Checking the ROPS-TOPS Structure ……………………………………………177
147. Greasing ……………………………………………………………………………………….178
148. Introduction ……………………………………………………………………………….178
149. Greasing the Machine ………………………………………………………………..179
150. Access Panels ……………………………………………………………………………….183
151. Engine Cover …………………………………………………………………………….183
152. Electrical System ……………………………………………………………………………185
153. Battery ……………………………………………………………………………………..185
154. Jump Starting the Engine ……………………………………………………………188
155. Bulbs, Fuses and Relays …………………………………………………………….191
156. Battery Isolation …………………………………………………………………………192
157. Engine ………………………………………………………………………………………….193
158. Checking the Oil Level ……………………………………………………………….193
159. Changing the Oil and Filter ………………………………………………………….195
160. Checking the Coolant Level ………………………………………………………..197
161. Changing the Coolant …………………………………………………………………198
162. Drive Belt ………………………………………………………………………………….199
163. Engine Air Filter …………………………………………………………………………200
164. Fuel System …………………………………………………………………………………..202
165. Introduction ……………………………………………………………………………….202
166. Draining the Water Separator and Engine Fuel Filter ………………………204
167. Changing the Engine Fuel Filter Element ………………………………………205
168. Bleeding the Fuel System …………………………………………………………..206
169. Hydraulics ……………………………………………………………………………………..208
170. Introduction ……………………………………………………………………………….208
171. Release the Hydraulic Pressure …………………………………………………..209
172. Checking the Hydraulic Fluid Level ………………………………………………210
173. Changing the Filter Element ………………………………………………………..213
174. Checking the Ram Piston Rods …………………………………………………..213
175. Tracks and Running Gear ……………………………………………………………….214
176. Checking the Track Tension ………………………………………………………..214
177. Axles …………………………………………………………………………………………….217
178. Checking the Track Gearbox Oil ………………………………………………….217
179. Changing the Track Gearbox Oil ………………………………………………….217
180. Attachments
181. Introduction ……………………………………………………………………………………221
182. Attachments for your Machine ………………………………………………………….224
183. Quick Release Couplings ………………………………………………………………..226
184. Connecting and Disconnecting …………………………………………………….226
185. Bucket ………………………………………………………………………………………….230
186. Bucket Selection ………………………………………………………………………..230
187. Removing a Bucket – Non Quickhitch Models ………………………………..231
188. Installing a Bucket – Non Quickhitch Models ………………………………….233
189. Removing a Bucket from a Quickhitch ………………………………………….234
190. Installing a Bucket on a Quickhitch ………………………………………………236
191. Replacing Bucket Teeth ………………………………………………………………238
192. JCB Hammermaster Breakers ………………………………………………………….239
193. Introduction ……………………………………………………………………………….239
194. Operation ………………………………………………………………………………….240
195. Specifications
196. Lifting Regulations and Safe Working Loads ………………………………………243
197. General …………………………………………………………………………………….244
198. Static Dimensions …………………………………………………………………………..245
199. Performance Dimensions ………………………………………………………………..248
200. Noise Data …………………………………………………………………………………….251
201. Introduction ……………………………………………………………………………….251
202. All Machines ……………………………………………………………………………..252
203. Vibration Data ………………………………………………………………………………..253
204. Introduction ……………………………………………………………………………….253
205. Machine Model ………………………………………………………………………….255
206. Warranty Information
207. Machine Service Record Sheet ………………………………………………………..257
208. Registration Information ………………………………………………………………….263
209. European Community Standards
210. EC Declaration of Conformity …………………………………………………………..266
211. Introduction ……………………………………………………………………………….266
212. Explanation of the EC Declaration of Conformity ……………………………269

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