JCB Micro – Micro Plus – Micro 8008 Operator Manual 9811-6100

Description

• Model List:
  • Micro – Micro Plus – Micro 8008

• 1. Safety Notices
• 2. Important Information ……………………………………………………………………….xiii
• 3. The Operator Manual …………………………………………………………………..xiii
• 4. Safety Warnings ………………………………………………………………………….xiv
• 5. Introduction
• 6. Machine Model and Serial Number ………………………………………………………1
• 7. Using this Manual ………………………………………………………………………….1
• 8. Units of Measurement ……………………………………………………………………2
• 9. Left Side, Right Side ………………………………………………………………………2
• 10. Cab-Canopy …………………………………………………………………………………3
• 11. Cross References ………………………………………………………………………….3
• 12. Machine Description …………………………………………………………………………..5
• 13. The JCB Micro Excavator ……………………………………………………………….5
• 14. Intended Use ………………………………………………………………………………..5
• 15. Component Location ……………………………………………………………………..6
• 16. Safety Check List ……………………………………………………………………………….8
• 17. Safety – Yours and Others ………………………………………………………………8
• 18. General Safety ……………………………………………………………………………..9
• 19. Operating Safety …………………………………………………………………………12
• 20. Maintenance Safety ……………………………………………………………………..22
• 21. Safety Labels …………………………………………………………………………………..34
• 22. Introduction …………………………………………………………………………………34
• 23. Safety Label Identification …………………………………………………………….35
• 24. Part Numbers and Description ………………………………………………………37
• 25. Identifying your Machine ……………………………………………………………………39
• 26. Machine Identification Plate ………………………………………………………….39
• 27. Typical Product Identification Number …………………………………………….40
• 28. Component Identification Plates …………………………………………………….41
• 29. Machine Security ……………………………………………………………………………..43
• 30. Introduction …………………………………………………………………………………43
• 31. JCB Plantguard …………………………………………………………………………..43
• 32. Construction Equipment Security And Registration Scheme (CESAR) .43
• 33. Operation
• 34. Introduction ……………………………………………………………………………………..45
• 35. Before Mounting the Machine …………………………………………………………….46
• 36. General ………………………………………………………………………………………46
• 37. Lock the Engine Cover …………………………………………………………………48
• 38. Mounting-Dismounting the Machine ……………………………………………………49
• 39. Seat Controls …………………………………………………………………………………..50
• 40. Introduction …………………………………………………………………………………50
• 41. Seat Adjustment ………………………………………………………………………….50
• 42. Seat Belts ……………………………………………………………………………………….52
• 43. Inertia Reel Seat Belt …………………………………………………………………..52
• 44. Cab Layout ……………………………………………………………………………………..56
• 45. Component Key …………………………………………………………………………..56
• 46. Drive Controls, Switches and Instruments ……………………………………………58
• 47. Switches …………………………………………………………………………………….58
• 48. Instrument Panel …………………………………………………………………………60
• 49. Warning Indicators ……………………………………………………………………….60
• 50. Audible Warnings ………………………………………………………………………..61
• 51. Operating Levers-Pedals …………………………………………………………………..62
• 52. Engine Control …………………………………………………………………………….62
• 53. Excavator Controls ………………………………………………………………………63
• 54. Track Controls …………………………………………………………………………….68
• 55. Dozer Controls ……………………………………………………………………………70
• 56. Extending-Retracting Undercarriage ………………………………………………72
• 57. Swing Boom ……………………………………………………………………………….74
• 58. Raise-Lower Boom ………………………………………………………………………76
• 59. Dipper In-Out ………………………………………………………………………………78
• 60. Bucket Close-Open ……………………………………………………………………..79
• 61. Before Starting the Engine …………………………………………………………………80
• 62. Starting the Engine …………………………………………………………………………..83
• 63. Warming Up ………………………………………………………………………………..84
• 64. Preparing the Machine for Travel ……………………………………………………….86
• 65. Introduction …………………………………………………………………………………86
• 66. Preparing for Site Travel ……………………………………………………………….87
• 67. Getting the Machine Moving ………………………………………………………………89
• 68. Operating Practices ……………………………………………………………………..89
• 69. Operating Procedure ……………………………………………………………………90
• 70. Stopping and Parking the Machine ……………………………………………………..91
• 71. Stop the Machine …………………………………………………………………………91
• 72. Venting the Hydraulic Pressure ……………………………………………………..91
• 73. Working with your Machine ……………………………………………………………….93
• 74. Operating Practices and Site Safety ………………………………………………93
• 75. Log Moving-Handling ……………………………………………………………………94
• 76. Danger Zone ………………………………………………………………………………94
• 77. Clothing and Safety Equipment ……………………………………………………..94
• 78. Safety Warnings ………………………………………………………………………….95
• 79. Operating Safety …………………………………………………………………………98
• 80. Use of Machines on Gradients or Slopes ………………………………………101
• 81. Digging …………………………………………………………………………………….103
• 82. Tracking On Uneven Ground ……………………………………………………….107
• 83. Digging Near Walls …………………………………………………………………….107
• 84. Digging Up Against Obstructions …………………………………………………107
• 85. Bucket Selection ………………………………………………………………………..109
• 86. Working with the Dozer ……………………………………………………………… 110
• 87. Using the Dozer Blade Extensions ………………………………………………. 112
• 88. Operating Environment …………………………………………………………………… 115
• 89. Introduction ………………………………………………………………………………. 115
• 90. Operating in Low Temperatures ………………………………………………….. 115
• 91. Operating in High Temperatures …………………………………………………. 116
• 92. Refuelling the Machine …………………………………………………………………… 117
• 93. Low Fuel Levels ……………………………………………………………………….. 117
• 94. Filling the Tank …………………………………………………………………………. 117
• 95. Moving A Disabled Machine …………………………………………………………….120
• 96. Introduction ……………………………………………………………………………….120
• 97. Lowering the Boom in an Emergency …………………………………………..120
• 98. Retrieval …………………………………………………………………………………..122
• 99. Transporting the Machine ………………………………………………………………..124
• 100. Preparing for Road Travel …………………………………………………………..124
• 101. Before Using the Trailer-Transporter …………………………………………….125
• 102. Loading a Machine onto the Transporting Vehicle-Trailer ………………..126
• 103. Securing the Machine …………………………………………………………………127
• 104. Unloading a Machine from the Transporting Vehicle ……………………….129
• 105. Lifting a Machine ……………………………………………………………………………130
• 106. Storage of the Machine …………………………………………………………………..133
• 107. Introduction ……………………………………………………………………………….133
• 108. Storage Area …………………………………………………………………………….133
• 109. Prepare the Machine for Storage …………………………………………………133
• 110. Put the Machine into Storage ………………………………………………………134
• 111. During Storage ………………………………………………………………………….135
• 112. Take the Machine Out of Storage …………………………………………………136
• 113. Routine Maintenance
• 114. Service Requirements …………………………………………………………………….137
• 115. Introduction ……………………………………………………………………………….137
• 116. Owner-Operator Support …………………………………………………………….138
• 117. Service-Maintenance Agreements ……………………………………………….139
• 118. Initial Service and Inspection (100 Hours) ……………………………………..139
• 119. Fit for Purpose Tests for Lifting Equipment …………………………………….139
• 120. Obtaining Replacement Parts ………………………………………………………140
• 121. Health and Safety …………………………………………………………………………..141
• 122. Lubricants …………………………………………………………………………………141
• 123. Battery ……………………………………………………………………………………..145
• 124. Service Schedules ………………………………………………………………………….149
• 125. Introduction ……………………………………………………………………………….149
• 126. How to Use the Service Schedules ………………………………………………151
• 127. Pre-start Cold Checks, Service Points and Fluid Levels ………………….152
• 128. Functional Test and Final Inspection …………………………………………….157
• 129. Fluids, Lubricants and Capacities ……………………………………………………..159
• 130. Coolant Mixtures ……………………………………………………………………….161
• 131. Fuels ………………………………………………………………………………………..162
• 132. Tools …………………………………………………………………………………………….168
• 133. Carrying Tools onto the Machine ………………………………………………….168
• 134. Prepare the Machine for Maintenance ………………………………………………169
• 135. Introduction ……………………………………………………………………………….169
• 136. How to Make the Machine Safe (Boom Lowered) …………………………..170
• 137. Cleaning the Machine ……………………………………………………………………..171
• 138. Introduction ……………………………………………………………………………….171
• 139. Preparing the Machine for Cleaning ……………………………………………..172
• 140. Cleaning the Tracks ……………………………………………………………………173
• 141. Checking for Damage ……………………………………………………………………..175
• 142. Check the Machine Body and Structure ………………………………………..175
• 143. Check the Tyres ………………………………………………………………………..175
• 144. Check the Hydraulic Hoses and Fittings ……………………………………….176
• 145. Check the Seat and Seat Belt ……………………………………………………..177
• 146. Checking the ROPS-TOPS Structure ……………………………………………177
• 147. Greasing ……………………………………………………………………………………….178
• 148. Introduction ……………………………………………………………………………….178
• 149. Greasing the Machine ………………………………………………………………..179
• 150. Access Panels ……………………………………………………………………………….183
• 151. Engine Cover …………………………………………………………………………….183
• 152. Electrical System ……………………………………………………………………………185
• 153. Battery ……………………………………………………………………………………..185
• 154. Jump Starting the Engine ……………………………………………………………188
• 155. Bulbs, Fuses and Relays …………………………………………………………….191
• 156. Battery Isolation …………………………………………………………………………192
• 157. Engine ………………………………………………………………………………………….193
• 158. Checking the Oil Level ……………………………………………………………….193
• 159. Changing the Oil and Filter ………………………………………………………….195
• 160. Checking the Coolant Level ………………………………………………………..197
• 161. Changing the Coolant …………………………………………………………………198
• 162. Drive Belt ………………………………………………………………………………….199
• 163. Engine Air Filter …………………………………………………………………………200
• 164. Fuel System …………………………………………………………………………………..202
• 165. Introduction ……………………………………………………………………………….202
• 166. Draining the Water Separator and Engine Fuel Filter ………………………204
• 167. Changing the Engine Fuel Filter Element ………………………………………205
• 168. Bleeding the Fuel System …………………………………………………………..206
• 169. Hydraulics ……………………………………………………………………………………..208
• 170. Introduction ……………………………………………………………………………….208
• 171. Release the Hydraulic Pressure …………………………………………………..209
• 172. Checking the Hydraulic Fluid Level ………………………………………………210
• 173. Changing the Filter Element ………………………………………………………..213
• 174. Checking the Ram Piston Rods …………………………………………………..213
• 175. Tracks and Running Gear ……………………………………………………………….214
• 176. Checking the Track Tension ………………………………………………………..214
• 177. Axles …………………………………………………………………………………………….217
• 178. Checking the Track Gearbox Oil ………………………………………………….217
• 179. Changing the Track Gearbox Oil ………………………………………………….217
• 180. Attachments
• 181. Introduction ……………………………………………………………………………………221
• 182. Attachments for your Machine ………………………………………………………….224
• 183. Quick Release Couplings ………………………………………………………………..226
• 184. Connecting and Disconnecting …………………………………………………….226
• 185. Bucket ………………………………………………………………………………………….230
• 186. Bucket Selection ………………………………………………………………………..230
• 187. Removing a Bucket – Non Quickhitch Models ………………………………..231
• 188. Installing a Bucket – Non Quickhitch Models ………………………………….233
• 189. Removing a Bucket from a Quickhitch ………………………………………….234
• 190. Installing a Bucket on a Quickhitch ………………………………………………236
• 191. Replacing Bucket Teeth ………………………………………………………………238
• 192. JCB Hammermaster Breakers ………………………………………………………….239
• 193. Introduction ……………………………………………………………………………….239
• 194. Operation ………………………………………………………………………………….240
• 195. Specifications
• 196. Lifting Regulations and Safe Working Loads ………………………………………243
• 197. General …………………………………………………………………………………….244
• 198. Static Dimensions …………………………………………………………………………..245
• 199. Performance Dimensions ………………………………………………………………..248
• 200. Noise Data …………………………………………………………………………………….251
• 201. Introduction ……………………………………………………………………………….251
• 202. All Machines ……………………………………………………………………………..252
• 203. Vibration Data ………………………………………………………………………………..253
• 204. Introduction ……………………………………………………………………………….253
• 205. Machine Model ………………………………………………………………………….255
• 206. Warranty Information
• 207. Machine Service Record Sheet ………………………………………………………..257
• 208. Registration Information ………………………………………………………………….263
• 209. European Community Standards
• 210. EC Declaration of Conformity …………………………………………………………..266
• 211. Introduction ……………………………………………………………………………….266
• 212. Explanation of the EC Declaration of Conformity ……………………………269