JCB Midi CX Backhoe Loader Operator Manual 9811-1090

Description

• Model List:
  • Midi CX Backhoe Loader

• 1. Safety Notices
• 2. Important Information ……………………………………………………………………….xiii
• 3. The Operator Manual …………………………………………………………………..xiii
• 4. Safety Warnings ………………………………………………………………………….xiv
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………2
• 10. Left Side, Right Side ………………………………………………………………………2
• 11. Using the Machine …………………………………………………………………………3
• 12. Cab-Canopy …………………………………………………………………………………3
• 13. Cross References ………………………………………………………………………….3
• 14. Machine Description …………………………………………………………………………..4
• 15. The JCB Backhoe Loader ………………………………………………………………4
• 16. Component List …………………………………………………………………………….4
• 17. Safety Check List ……………………………………………………………………………….6
• 18. Safety – Yours and Others ………………………………………………………………6
• 19. General Safety ……………………………………………………………………………..7
• 20. Operating Safety …………………………………………………………………………10
• 21. Maintenance Safety ……………………………………………………………………..18
• 22. Safety Decals ………………………………………………………………………………….30
• 23. Introduction …………………………………………………………………………………30
• 24. Safety Decal Recognition ……………………………………………………………..31
• 25. Identifying Your Machine …………………………………………………………………..40
• 26. Machine Identification Plate ………………………………………………………….40
• 27. Typical Vehicle Identification Number (VIN) …………………………………….41
• 28. Component Identification Plates …………………………………………………….41
• 29. Transmission Identification Numbers ……………………………………………..43
• 30. Machine Security ……………………………………………………………………………..44
• 31. Introduction …………………………………………………………………………………44
• 32. JCB Plantguard …………………………………………………………………………..44
• 33. Construction Equipment Security And Registration Scheme (CESAR) .44
• 34. Operation
• 35. Introduction ……………………………………………………………………………………..47
• 36. Before Entering the Cab ……………………………………………………………………48
• 37. Entering and Leaving the Cab ……………………………………………………………50
• 38. Seat Controls …………………………………………………………………………………..51
• 39. Seat Belt …………………………………………………………………………………………54
• 40. Static Seat Belt ……………………………………………………………………………54
• 41. Cab Layout ……………………………………………………………………………………..57
• 42. Drive Controls, Switches and Instruments ……………………………………………59
• 43. Drive Controls ……………………………………………………………………………..59
• 44. Switches …………………………………………………………………………………….62
• 45. Instruments …………………………………………………………………………………66
• 46. Operating Levers ……………………………………………………………………………..70
• 47. Loader Controls …………………………………………………………………………..70
• 48. Loader Shovel …………………………………………………………………………….71
• 49. Stabiliser Controls ……………………………………………………………………….76
• 50. Backhoe Controls ………………………………………………………………………..79
• 51. Safety Equipment …………………………………………………………………………….91
• 52. Boom and Slew Locks ………………………………………………………………….91
• 53. Beacon ………………………………………………………………………………………95
• 54. Before Starting The Engine ……………………………………………………………….96
• 55. Starting The Engine ………………………………………………………………………….99
• 56. Preparing The Machine For Travel ……………………………………………………102
• 57. Road Travel Position ………………………………………………………………….103
• 58. Site Travel Position …………………………………………………………………….105
• 59. Testing The Park Brake …………………………………………………………………..106
• 60. Getting The Machine Moving ……………………………………………………………109
• 61. Operating Practices ……………………………………………………………………109
• 62. Stopping and Parking the Machine …………………………………………………… 113
• 63. Working With The Machine …………………………………………………………….. 116
• 64. Using The Attachments And Site Safety ………………………………………. 116
• 65. Working With The Loader ……………………………………………………………121
• 66. Working With The Backhoe …………………………………………………………125
• 67. Backhoe Assembly …………………………………………………………………….129
• 68. Three Point Hitch ……………………………………………………………………………136
• 69. Introduction ……………………………………………………………………………….136
• 70. Attaching Equipment ………………………………………………………………….138
• 71. Detaching Equipment …………………………………………………………………146
• 72. Power Take-Off (PTO) …………………………………………………………………….148
• 73. Introduction ……………………………………………………………………………….148
• 74. Checking the Equipment Drive Shaft Length …………………………………149
• 75. Attaching and Detaching …………………………………………………………….150
• 76. Operation ………………………………………………………………………………….152
• 77. Operating In Low And High Temperatures …………………………………………154
• 78. Low Temperatures ……………………………………………………………………..154
• 79. High Temperatures …………………………………………………………………….155
• 80. Refuelling the Machine ……………………………………………………………………156
• 81. Low Fuel Levels ………………………………………………………………………..156
• 82. Filling the Tank ………………………………………………………………………….157
• 83. Moving A Disabled Machine …………………………………………………………….160
• 84. Transporting The Machine ……………………………………………………………….163
• 85. Lifting A Machine ……………………………………………………………………………166
• 86. Storage …………………………………………………………………………………………168
• 87. Storing the Machine ……………………………………………………………………168
• 88. Routine Maintenance
• 89. Service Requirements …………………………………………………………………….171
• 90. Introduction ……………………………………………………………………………….171
• 91. Owner-Operator Support …………………………………………………………….172
• 92. Service-Maintenance Agreements ……………………………………………….172
• 93. Initial Service and Inspection (100 Hours) ……………………………………..173
• 94. Obtaining Replacement Parts ………………………………………………………173
• 95. Health and Safety …………………………………………………………………………..174
• 96. Lubricants …………………………………………………………………………………174
• 97. Battery ……………………………………………………………………………………..178
• 98. First Aid – Electrolyte ………………………………………………………………….178
• 99. Service Schedules ………………………………………………………………………….182
• 100. Introduction ……………………………………………………………………………….182
• 101. How to Use the Service Schedules ………………………………………………183
• 102. Calendar Equivalents …………………………………………………………………184
• 103. Pre-start Cold Checks, Service Points and Fluid Levels ………………….185
• 104. Functional Test and Final Inspection …………………………………………….190
• 105. Fluids, Lubricants and Capacities ……………………………………………………..193
• 106. Coolant Mixtures ……………………………………………………………………….196
• 107. Prepare the Machine for Maintenance ………………………………………………198
• 108. Introduction ……………………………………………………………………………….198
• 109. How to Make the Machine Safe (Loader Arm Lowered) ………………….199
• 110. How to Make the Machine Safe (Loader Arm Lifted) ………………………200
• 111. Cleaning the Machine ……………………………………………………………………..204
• 112. Introduction ……………………………………………………………………………….204
• 113. Preparing the Machine for Cleaning ……………………………………………..205
• 114. Cleaning the Machine …………………………………………………………………206
• 115. Checking for Damage ……………………………………………………………………..209
• 116. Seat Belt ……………………………………………………………………………………….210
• 117. Checking the Seat Belt Condition and Security ………………………………210
• 118. ROPS-FOPS Structure …………………………………………………………………… 211
• 119. Checking The ROPS-FOPS Structure ………………………………………….. 211
• 120. Greasing ……………………………………………………………………………………….213
• 121. Introduction ……………………………………………………………………………….213
• 122. Preparing the Machine for Greasing …………………………………………….213
• 123. Loader Arms ……………………………………………………………………………..214
• 124. Backhoe …………………………………………………………………………………..215
• 125. Front Axle …………………………………………………………………………………216
• 126. Multi Purpose Shovel …………………………………………………………………216
• 127. Stabilisers …………………………………………………………………………………217
• 128. Kingpost …………………………………………………………………………………..218
• 129. Access Panels ……………………………………………………………………………….219
• 130. Engine Cover …………………………………………………………………………….219
• 131. Brakes ………………………………………………………………………………………….221
• 132. Park Brake Adjustment ……………………………………………………………….221
• 133. Checking the Foot Brake Fluid Level ……………………………………………222
• 134. Electrical System ……………………………………………………………………………224
• 135. Battery ……………………………………………………………………………………..224
• 136. Jump Starting The Engine …………………………………………………………..227
• 137. Fuses ……………………………………………………………………………………….230
• 138. Link Box Fuses ………………………………………………………………………….233
• 139. Relays ……………………………………………………………………………………..234
• 140. Engine ………………………………………………………………………………………….236
• 141. Oil and Filter ……………………………………………………………………………..236
• 142. Cooling System …………………………………………………………………………241
• 143. Alternator Drive Belt …………………………………………………………………..244
• 144. Air Filter ……………………………………………………………………………………246
• 145. Fuel System …………………………………………………………………………………..249
• 146. Types of Fuel …………………………………………………………………………….249
• 147. Draining the fuel filter …………………………………………………………………252
• 148. Changing the Engine Fuel Filter Element ………………………………………253
• 149. Priming the System ……………………………………………………………………255
• 150. Hydraulic System ……………………………………………………………………………256
• 151. Checking the Fluid Level …………………………………………………………….256
• 152. Hydraulic Tank Cap ……………………………………………………………………258
• 153. Changing the Filter Element ………………………………………………………..259
• 154. Changing the Suction Strainer ……………………………………………………..262
• 155. Transmission Charge Pump Filter ………………………………………………..264
• 156. Transmission …………………………………………………………………………………266
• 157. Rear Axle ………………………………………………………………………………….266
• 158. Front Axle …………………………………………………………………………………271
• 159. Tyres and Wheels …………………………………………………………………………..274
• 160. Tyre Inflation ……………………………………………………………………………..274
• 161. Checking the Wheel Nut Torques …………………………………………………276
• 162. Windscreen Washer ……………………………………………………………………….277
• 163. Checking the Level …………………………………………………………………….277
• 164. Optional Attachments
• 165. Introduction ……………………………………………………………………………………279
• 166. Attachments For Your Machine ………………………………………………………..282
• 167. Quick Release Couplings ………………………………………………………………..283
• 168. Connecting and Disconnecting …………………………………………………….283
• 169. Venting Hydraulic Pressure ……………………………………………………………..287
• 170. Loader Attachments ……………………………………………………………………….288
• 171. Installing Quickhitch Attachments …………………………………………………288
• 172. Removing Quickhitch Attachments ……………………………………………….290
• 173. Backhoe Attachments ……………………………………………………………………..292
• 174. Specifications
• 175. Lifting (Craning) And Safe Working Loads …………………………………………293
• 176. Introduction ……………………………………………………………………………….293
• 177. Safe Working Loads …………………………………………………………………..293
• 178. Performance ………………………………………………………………………………….294
• 179. Loader Performance …………………………………………………………………..294
• 180. Backhoe Performance ………………………………………………………………..295
• 181. Backhoe Bucket Weights And Dimensions ………………………………………..297
• 182. General Purpose Buckets (Standard Profile) …………………………………297
• 183. Grading Buckets ………………………………………………………………………..298
• 184. Static Dimensions …………………………………………………………………………..299
• 185. Midi Machines …………………………………………………………………………..299
• 186. Tyre Sizes And Pressures ……………………………………………………………….301
• 187. Front ………………………………………………………………………………………..301
• 188. Rear …………………………………………………………………………………………301
• 189. Warranty Information
• 190. Machine Service Record Sheet ………………………………………………………..303
• 191. Registration Information ………………………………………………………………….307