JCB Robot 185, 1105 Operator Handbook 9801-4130

Description

• Model List:
  • Robot 185, 1105

• 1. INTRODUCTION
• 2. About this Handbook
• 3. Machine Models ……………………………………………….. 1
• 4. Location of Handbook ……………………………………….. 1
• 5. Using this Handbook …………………………………………. 1
• 6. Units of Measurement ……………………………………….. 1
• 7. Page Numbering ………………………………………………. 1
• 8. Left Side, Right Side …………………………………………. 1
• 9. Using the Machine ……………………………………………. 1
• 10. The JCB Skid Steer Loader
• 11. Machine Description ………………………………………….. 2
• 12. Safety First – Yours and Other People's ……………. 3
• 13. Safety Check List
• 14. General Safety …………………………………………………. 3
• 15. Operating Safety ………………………………………………. 4
• 16. Maintenance Safety ………………………………………….. 5
• 17. Safety Decals …………………………………………………. 6
• 18. Identifying Your Machine
• 19. Machine Identification Plate ………………………………. 8
• 20. Unit Identification ……………………………………………… 8
• 21. JCB Immobiliser Option …………………………………. 9
• 22. OPERATION
• 23. Introduction …………………………………………………… 21
• 24. Before Entering the Cab …………………………………. 21
• 25. Entering-Leaving the Cab
• 26. Hydraulic Controls Safety Restraint Bar ………………. 22
• 27. Cab Door
• 28. Opening and Closing the Cab Door ……………………. 23
• 29. Emergency Exits
• 30. Machines with Unglazed Cab ……………………………. 24
• 31. Machines with Optional Glazed Cab …………………… 24
• 32. Seat Adjustment and Removal-Replacement …… 25
• 33. Seat Belt
• 34. Fastening the Seat Belt …………………………………….. 26
• 35. Releasing the Seat Belt …………………………………….. 26
• 36. Checking Seat Belt Operation ……………………………. 26
• 37. Cab Layout
• 38. (up to machine no. 746283) ………………………………. 27
• 39. (from machine no. 746284) ………………………………. 28
• 40. Controls, Switches and Instruments
• 41. Controls ………………………………………………………….. 29
• 42. Switches …………………………………………………………… 31
• 43. Warning Indicators …………………………………………… 32
• 44. Cab Heater Unit (optional) ……………………………… 33
• 45. Cab Interior Light (optional) …………………………… 34
• 46. Loader Controls
• 47. Loader Arm-Shovel Control Lever
• 48. (Single lever drive control) ………………………………… 34
• 49. Loader Arm Control (Dual lever drive control) ……… 35
• 50. Shovel Control (Dual lever drive control) ……… 35
• 51. Auxiliary Attachments Control Switch ………………… 36
• 52. Auxiliary Attachments Detent Switch ………………….. 36
• 53. Float-Hand Held Attachments Control Switch (optional) 36
• 54. Before Starting the Engine ……………………………… 37
• 55. Starting the Engine ………………………………………… 38
• 56. Jump-Starting the Engine ………………………………. 39
• 57. Travelling Position
• 58. On Site …………………………………………………………… 40
• 59. On Public Roads ……………………………………………… 40
• 60. On Public Roads (UK only) ………………………………….. 40
• 61. Driving the Machine
• 62. Drive Control Lever (Single lever drive control) …….. 41
• 63. Drive Control Levers (Dual lever drive control) ……… 41
• 64. Operating Hints ……………………………………………….. 42
• 65. Rotating Beacon (optional) …………………………….. 42
• 66. Starting, Stopping and Parking the Machine
• 67. Getting Moving ………………………………………………… 43
• 68. Stopping and Parking ……………………………………….. 43
• 69. Using the Attachments and Site Safety …………… 44
• 70. Quickhitch Control
• 71. Engaging the Shovel-Attachments ……………………… 46
• 72. Disengaging the Shovel-Attachments …………………. 47
• 73. Working with the Loader
• 74. Filling the Shovel ……………………………………………… 48
• 75. Loading a Truck ………………………………………………. 48
• 76. Scraping and Cutting ……………………………………….. 48
• 77. Operating in Low Temperatures ……………………… 49
• 78. Operating in High Temperatures …………………….. 49
• 79. OPERATION cont’d Page
• 80. Moving a Disabled Machine …………………………… 50
• 81. Transporting the Machine
• 82. Using a Trailer ………………………………………………… 50
• 83. Using a Truck …………………………………………………. 51
• 84. Transportation Safety ………………………………………. 51
• 85. Emergency Load Lower Procedure ………………… 52
• 86. Testing the Parking Brake ……………………………… 53
• 87. MAINTENANCE
• 88. Lubricants – Health and Safety
• 89. Hygiene …………………………………………………………. 61
• 90. Storage ………………………………………………………….. 61
• 91. Waste Disposal ……………………………………………….. 61
• 92. Handling …………………………………………………………. 61
• 93. First Aid – Oil …………………………………………………… 61
• 94. Spillage ………………………………………………………….. 61
• 95. Fires ………………………………………………………………. 61
• 96. Service Requirements ……………………………………. 62
• 97. Service Schedules
• 98. Every 10 Operating Hours or Daily
• 99. (for the first 50 operating hrs. only) ………………………… 63
• 100. Every 10 Operating Hours or Daily …………………….. 63
• 101. Every 50 Operating Hours or Weekly …………………. 63
• 102. After the First 100 Operating Hours only ………………. 64
• 103. Every 100 Operating Hours or 2 Weekly …………….. 64
• 104. Every 500 Operating Hours or 6 Monthly ……………. 64
• 105. Every 1000 Operating Hours or Yearly ………………. 64
• 106. Every 2000 Operating Hours or 2 Yearly ……………. 65
• 107. Cleaning the Cab Interior ……………………………….. 65
• 108. ROPS-FOPS Structure
• 109. Checking the ROPS-FOPS Structure …………………. 66
• 110. Loader Arm Safety Strut (up to machine no. 746106)
• 111. Lowering the Safety Strut ………………………………….. 66
• 112. Raising the Safety Strut …………………………………….. 66
• 113. Loader Arm Safety Strut (from machine no. 746107)
• 114. Installing the Safety Strut ………………………………….. 67
• 115. Removing the Safety Strut ………………………………… 67
• 116. Engine Compartment Access
• 117. Rear Door ……………………………………………………….. 68
• 118. Top Cover ……………………………………………………….. 68
• 119. Engine Compartment Illumination …………………… 68
• 120. Seat Belt
• 121. Checking Seat Belt Condition and Security ………….. 69
• 122. Greasing (10 Hours)
• 123. Quickhitch Pivot Points ……………………………………… 69
• 124. Greasing (50 Hours)
• 125. Loader Arm Pivot Points ……………………………………. 70
• 126. Lift and Compensating Ram Pivots …………………….. 70
• 127. Oiling
• 128. Throttle Pedal ………………………………………………….. 71
• 129. Engine Air Filter
• 130. Changing the Elements …………………………………….. 72
• 131. Engine Oil and Filter
• 132. Checking the Oil Level ……………………………………… 73
• 133. Changing the Oil and Filter ……………………………….. 73
• 134. Engine Cooling System
• 135. Coolant Mixtures ……………………………………………… 75
• 136. Checking the Coolant Level ………………………………. 75
• 137. Changing the Coolant ………………………………………. 76
• 138. Cleaning the Coolant Radiator …………………………… 76
• 139. Engine Alternator Belt
• 140. Adjusting the Alternator Belt ………………………………. 77
• 141. Drive Chain Lubrication
• 142. Checking the Oil Levels ……………………………………. 78
• 143. Changing the Oil ……………………………………………… 78
• 144. Fuel System
• 145. Types of Fuel ………………………………………………….. 79
• 146. Fuel Standards ……………………………………………….. 79
• 147. Low Temperature Fuels ……………………………………. 79
• 148. Petrol …………………………………………………………….. 79
• 149. Advice ……………………………………………………………. 79
• 150. Filling the Tank ……………………………………………….. 79
• 151. Changing the Fuel Filter Element ………………………… 80
• 152. Draining the Sediment Bowl ……………………………….. 81
• 153. Bleeding the System ………………………………………….. 81
• 154. Hydraulic System
• 155. Checking the Fluid Level ………………………………….. 82
• 156. Changing the Filter ………………………………………….. 82
• 157. Battery
• 158. Safety ……………………………………………………………. 83
• 159. Warning Symbols ……………………………………………. 84
• 160. Checking the Electrolyte Level ………………………….. 84
• 161. Electrical System
• 162. Fuses and Relays ……………………………………………… 85
• 163. Light Bulbs ……………………………………………………… 85
• 164. MAINTENANCE cont’d Page
• 165. Windscreen Washer ……………………………………….. 86
• 166. Tyres and Wheels
• 167. Inflating the Tyres …………………………………………….. 87
• 168. Renewing Segments of Optional Non-Inflatable Tyres 87
• 169. Checking the Wheel Bolt Torques ………………………. 87
• 170. Fluids, Capacities and Lubricants …………………… 88
• 171. Obtaining Replacement Parts ………………………….. 88
• 172. OPTIONAL ATTACHMENTS
• 173. Introduction ………………………………………………….. 101
• 174. Quick Release Couplings ………………………………. 102
• 175. Connecting-Disconnecting Hydraulic Hoses ….. 103
• 176. Shovels ………………………………………………………….. 104
• 177. 6-in-1 Shovel …………………………………………………… 104
• 178. Pallet Forks …………………………………………………….. 107
• 179. Manure-Silage Fork with Top Grab …………………… 108
• 180. Creep Speed Control ………………………………………. 109
• 181. Attachment Frame …………………………………………… 110
• 182. SPECIFICATION
• 183. General Specification ……………………………………. 131
• 184. Tyre Specification …………………………………………. 131
• 185. Static Dimensions …………………………………………. 132
• 186. Optional Attachments …………………………………… 134
• 187. Noise and Vibration Data ………………………………. 135
• 188. Tipping Loads ………………………………………………. 135