Komatsu WH609-1, WH613-1, WH713-1, WH714-1, WH714H-1, WH716-1 Telescopic Handler Operation and Maintenance Manual WEAM005900

Description

• Model List:
  • WH609-1 Telescopic Handler
  • WH613-1 Telescopic Handler
  • WH713-1 Telescopic Handler
  • WH714-1 Telescopic Handler
  • WH714H-1 Telescopic Handler
  • WH716-1 Telescopic Handler

• 1. FOREWORD
• 2. INFORMATION ON SAFETY
• 3. INTRODUCTION
• 3.1. INTENDED USES
• 3.2. IMPROPER OR UNAUTHORIZED USE
• 3.3. MAIN CHARACTERISTICS
• 3.4. RUNNINGIN
• 4. PRODUCT IDENTIFICATION
• 4.1. MACHINE IDENTIFICATION PLATE AND PRODUCT IDENTIFICATION NUMBER (PIN)
• 4.2. MACHINE IDENTIFICATION PLATE
• 4.3. ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE
• 4.4. FRONT AXLE SERIAL NUMBER
• 4.5. REAR AXLE SERIAL NUMBER
• 4.6. TRANSMISSION SERIAL NUMBER
• 4.7. CAB SERIAL NUMBER
• 4.8. SERIAL NUMBERS AND DEALERS ADDRESS
• 5. TABLE OF CONTENTS
• 6. SAFETY, NOISE AND VIBRATION PLATES
• 6.1. POSITION OF THE SAFETY PLATES
• 6.2. PICTOGRAMS AND RELEVANT MEANINGS
• 6.3. POSITION OF THE NOISE PLATES
• 7. GENERAL PRECAUTIONS
• 7.1. GENERAL SAFETY RULES
• 7.2. SAFETY DEVICES AND GUARDS
• 7.3. CLOTHING AND PERSONAL PROTECTION ITEMS
• 7.4. UNAUTHORIZED MODIFICATIONS
• 7.5. LEAVING THE OPERATORS SEAT
• 7.6. GETTING ON AND OFF THE MACHINE
• 7.7. CHECKING THE REARVIEW MIRRORS
• 7.8. PREVENTING FIRES DUE TO FUEL AND OIL
• 7.9. PREVENTING BURNS
• 7.10. PREVENTING DAMAGE DUE TO ASBESTOS POWDER
• 7.11. PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT
• 7.12. FIRE EXTINGUISHERS AND FIRST AID KIT
• 7.13. PRECAUTIONS CONCERNING THE CAB STRUCTURE
• 7.14. PRECAUTIONS CONCERNING THE EQUIPMENT
• 8. PRECAUTIONS TO BE TAKEN BEFORE STARTING WORK
• 8.1. SAFETY ON THE WORKSITE
• 8.2. FIRE PREVENTION
• 8.3. PRECAUTIONS CONCERNING THE DRIVING POSITION
• 8.4. ROOM VENTILATION
• 8.5. PRECAUTIONS CONCERNING THE LIGHTS
• 8.6. CLEANING THE WINDOWS AND THE REARVIEW MIRRORS CHECKING THE WINDSHIELD WIPER BLADES
• 9. PRECAUTIONS TO BE TAKEN DURING WORK
• 9.1. WHEN STARTING THE ENGINE
• 9.2. RULES FOR TRAVELLING ON ROADS
• 9.3. CHECKS FOR TRAVELLING IN REVERSE.
• 9.4. MOVING THE MACHINE
• 9.5. MOVING ON SLOPES
• 9.6. WORKING ON SLOPES
• 9.7. UNAUTHORIZED OPERATIONS
• 9.8. WORKING IN WINDY WEATHER CONDITIONS
• 9.9. MAIN OPERATING MODES
• 9.10. PREVENTING ELECTROCUTION
• 9.11. VISIBILITY
• 9.12. WORKING ON ICY OR SNOWCOVERED SURFACES
• 9.13. PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT
• 9.14. WORKING ON LOOSE GROUND
• 9.15. PARKING THE MACHINE
• 10. TRANSPORTING THE MACHINE ON OTHER VEHICLES
• 10.1. LOADING AND UNLOADING THE MACHINE
• 10.2. THE ROUTE
• 11. BATTERY
• 11.1. SAFETY PRECAUTIONS FOR WORK ON BATTERIES
• 11.2. STARTING WITH BOOSTER CABLES
• 12. PRECAUTIONS FOR EMERGENCY RECOVERY
• 13. PRECAUTIONS TO BE TAKEN DURING MAINTENANCE
• 13.1. WARNING PLATES
• 13.2. TOOLS
• 13.3. PERSONNEL
• 13.4. EQUIPMENT
• 13.5. WORKING UNDER THE MACHINE
• 13.6. KEEPING THE MACHINE CLEAN
• 13.7. USE OF THE ENGINE DURING MAINTENANCE
• 13.8. PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY
• 13.9. RULES TO BE FOLLOWED WHEN REFUELLING OR ADDING OIL
• 13.10. CHECKING THE COOLANT LEVEL IN THE RADIATOR
• 13.11. USING LAMPS
• 13.12. PRECAUTIONS CONCERNING THE BATTERY AND THE ALTERNATOR
• 13.13. PRECAUTIONS CONCERNING THE STARTER
• 13.14. PRECAUTIONS CONCERNING THE GEAR LEVER
• 13.15. PRECAUTIONS CONCERNING HIGHPRESSURE HOSES AND FUEL PIPES
• 13.16. PRECAUTIONS TO BE TAKEN WHEN WORKING ON HIGH PRESSURE SYSTEMS
• 13.17. PRECAUTIONS FOR MAINTENANCE WORK INVOLVING HIGH TEMPERATURES AND PRESSURES
• 13.18. COOLING FAN AND FAN BELT
• 13.19. WASTE MATERIALS
• 13.20. PRECAUTIONS CONCERNING TECHNOPOLYMERS AND ELASTOMERS
• 13.21. PRECAUTIONS TO BE TAKEN WHEN INFLATING TYRES
• 13.22. PRECAUTIONS TO BE TAKEN WHEN USING SYNTHETIC BIODEGRADABLE OIL TYPE HEES
• 14. GENERAL VIEWS
• 14.1. RIGHT SIDE VIEW
• 14.2. LEFT SIDE VIEW
• 14.3. CAB INSIDE GENERAL VIEW
• 15. INSTRUMENTS AND CONTROLS
• 15.1. INSTRUMENTS
• 15.2. WARNING LIGHTS
• 15.3. SWITCHES AND PUSH BUTTONS
• 15.4. ELECTRIC ACCESSORIES
• 15.5. MACHINE CONTROLS
• 16. LIFTING LOADS
• 16.1. READING THE LOAD CHARTS
• 17. FUSES AND RELAYS
• 17.1. CENTRAL UNIT FUSES AND RELAYS
• 17.2. ENGINE LINE FUSES AND RELAYS
• 18. GUARDS, CAB AND DRIVERS SEAT
• 18.1. ENGINE HOOD
• 18.3. EMERGENCY EXIT
• 18.4. VENTILATION AND HEATING
• 18.5. AIR CONDITIONER (optional)
• 18.6. SEAT
• 18.7. STEERING WHEEL
• 18.8. SAFETY BELT
• 18.9. WINDOW SHADE
• 18.10. TECHNICAL DOCUMENTATION
• 18.11. FIRE EXTINGUISHER
• 19. USE OF THE MACHINE
• 19.1. CHECKS TO BE CARRIED OUT BEFORE STARTING THE ENGINE
• 19.2. STARTING THE ENGINE
• 19.3. WARMING THE ENGINE
• 19.4. HEATING THE HYDRAULIC OIL
• 19.5. HOW TO MOVE THE MACHINE
• 20. PARKING THE MACHINE
• 20.1. PARKING ON LEVEL GROUND
• 20.2. PARKING ON SLOPES
• 21. STOPPING THE ENGINE
• 22. TRANSPORTING THE MACHINE ON OTHER VEHICLES
• 22.1. LOADING AND UNLOADING THE MACHINE
• 22.2. TRANSPORT
• 22.3. LIFTING THE MACHINE
• 23. PRECAUTIONS TO BE TAKEN IN THE COLD SEASON AND IN COLD PLACES
• 23.1. FUEL AND LUBRICANTS
• 23.2. ENGINE COOLANT
• 23.3. BATTERY
• 23.4. OTHER PRECAUTIONS
• 23.5. PRECAUTIONS TO BE TAKEN AT THE END OF WORK
• 24. PRECAUTIONS TO BE TAKEN IN THE WARM SEASON
• 25. EQUIPMENT
• 25.1. INSTALLING EQUIPMENT WITH HYDRAULIC QUICK COUPLING
• 25.2. INSTALLING EQUIPMENT WITH MANUAL COUPLING
• 25.3. INSTALLING EQUIPMENT REQUIRING HYDRAULIC POWER (4X1 BUCKET FORKS ROUND BALE GRIPPERS, ETC.)
• 25.4. ORGANIZING THE WORK AREA
• 25.5. OPERATING THE EQUIPMENT
• 25.6. OPERATING THE MACHINE FITTED WITH FORKS
• 25.7. PREPARING THE MACHINE FOR TRAVELLING ON ROADS
• 25.8. USING THE MACHINE AS A LOADER
• 26. LONG PERIODS OF INACTIVITY
• 26.1. PREPARING THE MACHINE FOR A LONG PERIOD OF INACTIVITY
• 26.2. PREPARING THE ENGINE FOR A LONG PERIOD OF INACTIVITY
• 26.3. MAINTENANCE DURING A PERIOD OF INACTIVITY
• 26.4. RESTARTING THE ENGINE
• 26.5. AFTER A LONG PERIOD OF INACTIVITY
• 27. OPERATIONS IN CASE OF FAILURE
• 27.1. IF THE ENGINE BREAKS DOWN WITH BOOM LOADED, LIFTED AND EXTENDED
• 27.2. REMOVING THE MACHINE IN CASE OF FAILURE
• 27.3. IF THE FUEL HAS RUN OUT
• 27.4. IF THE ENGINE FAILS TO START BECAUSE THE BATTERY HAS RUN DOWN
• 27.5. OTHER TROUBLES
• 28. GUIDE TO MAINTENANCE
• 29. MAINTENANCE NOTES
• 29.1. NOTES REGARDING THE ENGINE
• 29.2. NOTES REGARDING THE HYDRAULIC SYSTEM
• 29.3. NOTES REGARDING THE ELECTRIC SYSTEM
• 29.4. NOTES REGARDING LUBRICATION
• 29.5. PARTS SUBJECT TO WEAR THAT PERIODICALLY NEED CHANGING
• 30. FUEL, COOLANT AND LUBRICANTS
• 30.1. LUBRICATION WITH GREASE
• 30.2. HOMOLOGATED SYNTHETIC BIODEGRADABLE LUBRICANTS HEES
• 31. DRIVING TORQUES FOR SCREWS AND NUTS
• 31.1. STANDARD DRIVING TORQUES
• 31.2. SPECIFIC DRIVING TORQUES
• 32. LUBRICATION
• 32.1. LUBRICATION DIAGRAM (2SECTION BOOM)
• 32.2. LUBRICATION DIAGRAM (3SECTION BOOM)
• 33. PERIODICAL CHANGE OF THE SAFETYRELATED COMPONENTS
• 33.1. CRITICAL PARTS FOR SAFETY
• 34. MAINTENANCE PLAN
• 34.1. WHEN REQUIRED
• 34.2. MAINTENANCE EVERY 10 HOURS OF OPERATION OR EVERY DAY
• 34.3. MAINTENANCE EVERY 50 HOURS OF OPERATION OR EVERY 2 WEEKS
• 34.4. MAINTENANCE EVERY 100 HOURS OF OPERATION
• 34.5. MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION
• 34.6. MAINTENANCE EVERY 250 HOURS OF OPERATION OR EVERY 3 MONTHS
• 34.7. MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION (Only for machines in which synthetic biodegradable oil HEES is used)
• 34.8. MAINTENANCE EVERY 500 HOURS OF OPERATION OR EVERY 6 MONTHS
• 34.9. MAINTENANCE EVERY 1000 HOURS OF OPERATION OR EVERY YEAR
• 34.10. MAINTENANCE EVERY 2000 HOURS OF OPERATION OR EVERY 2 YEARS
• 34.11. MAINTENANCE EVERY 3 YEARS
• 34.12. MAINTENANCE EVERY 3000 HOURS OF OPERATION OR EVERY 3 YEARS
• 35. TECHNICAL DATA
• 35.1. DIMENSIONS WITH FORKS
• 35.2. TECHNICAL CHARACTERISTICS
• 35.3. VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED
• 35.4. LOAD DISTRIBUTION ON THE AXLES
• 35.5. OPERATING PERFORMANCE