Vibromax 1103 Single Drum Roller Service Manual SM90001

Description

• Model List:
  • 1103 Single Drum Roller

• 1. SECTION ONE
• 2. GENERAL INFORMATION
• 3. MACHINE DESCRIPTION ………………………………………………………………. 1 – 3
• 4. SERIAL NUMBERS ……………………………………………………………….1 – 5
• 5. IDENTIFYING MACHINE COMPONENTS ………………………………..1 – 6
• 6. SAFETY, GENERAL ………………………………………………………………………. 1 – 7
• 7. SPARK ARRESTER ………………………………………………………………1 – 7
• 8. SAFETY, PERSONAL…………………………………………………………………….. 1 – 7
• 9. SAFETY, MACHINE OPERATION……………………………………………………. 1 – 8
• 10. SAFETY, MAINTENANCE ……………………………………………………………….1 – 9
• 11. GENERAL INFORMATION …………………………………………………………….1 – 12
• 12. CLEANING …………………………………………………………………………1 – 12
• 13. INSPECTION ………………………………………………………………………1 – 12
• 14. BEARINGS …………………………………………………………………………1 – 12
• 15. NEEDLE BEARINGS ……………………………………………………………1 – 12
• 16. GEARS ………………………………………………………………………………1 – 12
• 17. OIL SEALS, O-RINGS, and GASKETS …………………………………….. 1 – 12
• 18. SHAFTS ……………………………………………………………………………. 1 – 12
• 19. SERVICE PARTS ………………………………………………………………..1 – 12
• 20. LUBRICATION ……………………………………………………………………1 – 12
• 21. STANDARD TORQUE DATA ………………………………………………………….1 – 13
• 22. MACHINE SPECIFICATIONS …………………………………………………………1 – 15
• 23. FLUID SPECIFICATIONS ………………………………………………………………1 – 17
• 24. DIESEL FUEL SPECIFICATION………………………………………………………1 – 18
• 25. ENGINE OIL SPECIFICATION ………………………………………………………. 1 – 19
• 26. TIRE BALLAST …………………………………………………………………………….1 – 20
• 27. SECTION TWO
• 28. ENGINE
• 29. CUMMINS ENGINE WARRANTY ……………………………………………………..2 – 3
• 30. ENGINE REMOVAL ………………………………………………………………………..2 – 4
• 31. SECTION THREE
• 32. ELECTRICAL
• 33. GENERAL INFORMATION ………………………………………………………………3 – 2
• 34. INSTRUMENT PANEL……………………………………………………………………. 3 – 4
• 35. UNDERSTANDING ELECTRICAL SCHEMATICS ………………………………3 – 7
• 36. UNDERSTANDING RELAYS ……………………………………………………………3 – 9
• 37. VIBROMAX RELAYS …………………………………………………………..3 – 11
• 38. STARTER-CHARGING CIRCUIT (before JKC8302000) …………………….3 – 13
• 39. STARTER-CHARGING CIRCUIT (AFTER JKC8302000) ……………………3 – 15
• 40. UNDERSTANDING BATTERIES …………………………………………………….3 – 15
• 41. BATTERY DIAGNOSTICS ……………………………………………………3 – 16
• 42. UNDERSTANDING ALTERNATORS ……………………………………………… 3 – 17
• 43. CHARGING SYSTEM DIAGNOSTICS ………………………………….. 3 – 18
• 44. VOLTAGE CHECKS AT ALTERNATOR ………………………………. 3 – 19
• 45. SYSTEM LEAKAGE …………………………………………………………… 3 – 19
• 46. CIRCUIT WIRING TEST ……………………………………………………… 3 – 19
• 47. MEASURING ALTERNATOR OUTPUT ………………………………… 3 – 20
• 48. UNDERSTANDING STARTERS …………………………………………… 3 – 20
• 49. STARTER SOLENOID ………………………………………………………… 3 – 21
• 50. STARTER SYSTEM DIAGNOSTICS ……………………………………………… 3 – 21
• 51. SOLENOID CIRCUIT TEST …………………………………………………. 3 – 21
• 52. STARTER CIRCUIT WIRING TEST ……………………………………… 3 – 22
• 53. STARTER MOTOR TEST ……………………………………………………. 3 – 23
• 54. INSTRUMENTATION PANEL ……………………………………………………….. 3 – 25
• 55. EMERGENCY STOP SWITCH- BRAKE SWITCH ……………………………. 3 – 27
• 56. VIBRATION CIRCUIT …………………………………………………………………… 3 – 29
• 57. VIBRATION AFTER JKC8300700 …………………………………………………. 3 – 31
• 58. LIGHTING CIRCUIT …………………………………………………………………….. 3 – 33
• 59. WORK LIGHTS, ACCESSORY PLUG, HEATER AND WIPERS ……….. 3 – 35
• 60. CAB WIRING ………………………………………………………………………………. 3 – 46
• 61. WIRE HARNESS 7250-16315 ……………………………………………………….. 3 – 47
• 62. WIRE CHART 7250-16315 ……………………………………………………………. 3 – 52
• 63. WIRE HARNESS 7250-16110 ……………………………………………………….. 3 – 56
• 64. WIRE CHART 7250-16110 ……………………………………………………………. 3 – 59
• 65. SECTION FOUR
• 66. HYDRAULIC
• 67. PUMP SUCTION LINES …………………………………………………………………. 4 – 2
• 68. HYDRAULIC COOLING SYSTEM……………………………………………………. 4 – 4
• 69. HYDRAULIC DRAIN LINES ……………………………………………………………. 4 – 6
• 70. HYDRAULIC TEST SYSTEM ………………………………………………………….. 4 – 8
• 71. HYDRAULIC TEST STATION …………………………………………………………. 4 – 9
• 72. CHARGE SYSTEM ………………………………………………………………………. 4 – 11
• 73. PROPULSION SYSTEM ………………………………………………………………. 4 – 13
• 74. MULTIFUNCTION VALVES ………………………………………………………….. 4 – 17
• 75. PROPULSION SYSTEM DIAGNOSTICS………………………………………… 4 – 18
• 76. INTERNAL LEAKAGE ………………………………………………………… 4 – 18
• 77. PUMP SERVO CONTROL ……………………………………………………………. 4 – 19
• 78. VIBRATION SYSTEM …………………………………………………………………… 4 – 21
• 79. VIBRATION FREQUENCY ……………………………………………………………. 4 – 23
• 80. VIBRATION AMPLITUDE ……………………………………………………………… 4 – 25
• 81. VIBRATORY SYSTEM DIAGNOSTICS ………………………………………….. 4 – 26
• 82. STEERING SYSTEM……………………………………………………………………. 4 – 27
• 83. PARKING BRAKE SYSTEM ………………………………………………………….. 4 – 30
• 84. TOWING YOUR MACHINE …………………………………………………. 4 – 31
• 85. PARKING BRAKE DIAGNOSTICS …………………………………………………. 4 – 31
• 86. DIFFERENTIAL LOCK SYSTEM …………………………………………………….4 – 35
• 87. HYDRAULIC SCHEMATIC …………………………………………………………….4 – 38
• 88. SECTION FIVE
• 89. FINAL DRIVES
• 90. GENERAL INFORMATION ………………………………………………………………5 – 2
• 91. OPERATION ………………………………………………………………………………….5 – 3
• 92. KESSLER AXLE………………………………………………………………………………5 – 4
• 93. SPETH STANDARD AXLE ……………………………………………………………… 5 – 5
• 94. REAR AXLE REMOVAL …………………………………………………………………..5 – 6
• 95. AXLE INSTALLATION ……………………………………………………………………..5 – 7
• 96. AXLE TUBE DISASSEMBLY ……………………………………………………………5 – 8
• 97. PLANETARY DISSASSEMBLY ………………………………………………………5 – 10
• 98. DIFFERENTIAL LOCK REMOVAL ………………………………………………….5 – 12
• 99. DIFFERENTIAL LOCK ASSEMBLY …………………………………………………5 – 13
• 100. AXLE TUBE AND PLANETARY ASSEMBLY ……………………………………5 – 14
• 101. INTERMEDIATE GEARBOX DISASSEMBLY …………………………………..5 – 18
• 102. INTERMEDIATE GEARBOX ASSEMBLY ………………………………………..5 – 20
• 103. DIFFERENTIAL DISASSEMBLY …………………………………………………….5 – 22
• 104. DIFFERENTIAL ASSEMBLY …………………………………………………………. 5 – 24
• 105. DRUM REMOVAL …………………………………………………………………………5 – 29
• 106. DRUM INSTALLATION ………………………………………………………………….5 – 29
• 107. DRUM DRIVE ……………………………………………………………………………….5 – 30
• 108. DRUM DRIVE BEARING REMOVAL………………………………………………. 5 – 34
• 109. DRUM DRIVE BEARING INSTALLATION ………………………………………..5 – 36
• 110. DRUM DRIVE MOTOR REPAIRS …………………………………………………..5 – 36
• 111. SECTION SIX
• 112. PARKING BRAKE SYSTEM
• 113. DESCRIPTION ……………………………………………………………………………….6 – 2
• 114. RELEASE AND TOWING ………………………………………………………………..6 – 4
• 115. DRUM MOTOR BRAKE …………………………………………………………………..6 – 5
• 116. DISASSEMBLY OF MOTOR BRAKE………………………………………. 6 – 6
• 117. ASSEMBLY OF MOTOR BRAKE …………………………………………….6 – 6
• 118. STANDARD AXLE BRAKE ……………………………………………………………… 6 – 8
• 119. BAND BRAKE ADJUSTMENT…………………………………………………………. 6 – 9
• 120. BAND BRAKE CYLINDER…………………………………………………………….. 6 – 10
• 121. HEAVY DUTY AXLE BRAKE ………………………………………………………….6 – 11
• 122. SECTION SEVEN
• 123. VIBRATION SYSTEM
• 124. VIBRATION SYSTEM …………………………………………………………………….. 7 – 2
• 125. VIBRATION FREQUENCY ……………………………………………………………… 7 – 3
• 126. VIBRATION AMPLITUDE ……………………………………………………………….. 7 – 5
• 127. VIBRATORY SYSTEM DIAGNOSTICS ……………………………………………. 7 – 6
• 128. LIFTING DEVICE …………………………………………………………………………… 7 – 7
• 129. DRUM REMOVAL …………………………………………………………………………. 7 – 8
• 130. DRUM INSTALLATION ………………………………………………………………….. 7 – 8
• 131. EXCITER BEARING REMOVAL ……………………………………………………… 7 – 9
• 132. EXCITER BEARING ASSEMBLY…………………………………………………… 7 – 14
• 133. SMOOTH DRUM SHAFT ……………………………………………………………… 7 – 15
• 134. PADFOOT DRUM SHAFT …………………………………………………………….. 7 – 16
• 135. SECTION EIGHT
• 136. STEERING SYSTEM
• 137. SPECIAL TOOLS ………………………………………………………………………….. 8 – 2
• 138. ARTICULATION JOINTS ………………………………………………………………… 8 – 3
• 139. JOINT DISASSEMBLY …………………………………………………………………… 8 – 5
• 140. JOINT ASSEMBLY ………………………………………………………………………… 8 – 9
• 141. STEERING CYLINDER ………………………………………………………………… 8 – 12
• 142. SECTION NINE
• 143. CHASSIS
• 144. DRUM FRAME ……………………………………………………………………………… 9 – 2
• 145. REAR FRAME ………………………………………………………………………………. 9 – 3
• 146. SIDE FRAME ………………………………………………………………………………… 9 – 4
• 147. ENGINE COMPARTMENT PANELS………………………………………………… 9 – 5
• 148. OPERATOR PLATFORM ……………………………………………………………….. 9 – 6
• 149. ROLLOVER PROTECTION STRUCTURE ……………………………………….. 9 – 7
• 150. SECTION TEN
• 151. ATTACHMENTS
• 152. LEVELING BLADE ………………………………………………………………………. 10 – 2
• 153. BLADE CONTROL ………………………………………………………………………. 10 – 3
• 154. BLADE HYDRAULIC LINES ………………………………………………………….. 10 – 4